Yamaha T115FL-2P Owner'S Manual Download Page 5

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Important manual information

EAU37432

T115FL-2P/T115FL-2/T115FL-5

OWNER’S MANUAL

y Thai Yamaha Motor Co., Lt

1st e

ition, June 2017

All ri

hts reserve

Any reprintin

or unauthorize

use

without the written permission of

Thai Yamaha Motor Co., Lt

is expressly prohi

ite

Printe

in Thailan

UB6FE0E0.book Page 2 Friday, August 11, 2017 3:37 PM

Summary of Contents for T115FL-2P

Page 1: ...DIC183 Read this manual carefully before operating this vehicle EAU57142 B6F F8199 E0 T115FL 2P T115FL 2 T115FL 5 OWNER S MANUAL...

Page 2: ...EAU46094 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UB6FE0E0 book Page 1 Friday August 11 2017 3 37 PM...

Page 3: ...m trouble and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yama...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or...

Page 5: ...S MANUAL 2017 by Thai Yamaha Motor Co Ltd 1st edition June 2017 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibite...

Page 6: ...ion chart 7 3 Removing and installing cowlings and panels 7 7 Checking the spark plug 7 9 Engine oil and oil filter element 7 10 Replacing the air filter element and cleaning the check hoses 7 12 Adju...

Page 7: ...signal light bulb 7 30 Troubleshooting 7 30 Troubleshooting chart 7 32 Motorcycle care and storage 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Ve...

Page 8: ...ehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label...

Page 9: ...Location of important labels 1 2 1 1 2 100kPa 1bar kPa psi kPa psi 200 29 225 33 200 29 280 41 1FP F1668 10 UB6FE0E0 book Page 2 Friday August 11 2017 3 37 PM...

Page 10: ...his motorcycle is designed to carry the operator and a passen ger TIP Although this motorcycle is designed to carry a passenger always comply with the local regulations z The failure of motorists to d...

Page 11: ...e the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries z Always wear an approved helmet z Wear a face shield or g...

Page 12: ...it keep the following in mind z Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as pos...

Page 13: ...eering travel or control opera tion or obscure lights or reflec tors Accessories fitted to the han dlebar or the front fork area can create instability due to improp er weight distribution or aerody n...

Page 14: ...e suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce exces sively during transport EAU57610 Further safe riding points z Be sure to signal c...

Page 15: ...y of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Alw...

Page 16: ...rmation 2 7 2 z Full type use only for riding at low to mid range speeds z Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 UB6FE0E0 book Page 7 Friday August 11 20...

Page 17: ...4 1 Front turn signal light page 7 29 2 Headlight page 7 28 3 Helmet holder page 4 9 4 Owner s tool kit page 7 1 5 Tail brake light page 7 29 6 Shift pedal page 4 5 7 Engine oil drain bolt page 7 10 U...

Page 18: ...attery page 7 26 3 Rear brake light switch page 7 18 4 Front brake fluid reservoir page 7 19 5 Air filter page 7 12 6 Engine oil filler cap page 7 10 7 Kickstarter page 4 8 8 Brake pedal page 4 5 9 En...

Page 19: ...ments 1 2 3 4 5 6 1 Left handlebar switches page 4 4 2 Speedometer page 4 3 3 Fuel gauge page 4 4 4 Right handlebar switch page 4 4 5 Throttle grip page 7 14 6 Main switch steering lock page 4 1 UB6FE...

Page 20: ...hting and tail light come on automatically when the engine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the ve...

Page 21: ...z If the vehicle turns over and af ter placing it upright ensure that there is no fuel leakage If fuel is leaking have a Yamaha dealer check the vehicle EAUU0822 Keyhole cover To open the keyhole cove...

Page 22: ...al circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON The warning li...

Page 23: ...igh beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen...

Page 24: ...t up and your heel to shift down EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip EAU12944 Brake peda...

Page 25: ...aking fuel is a fire hazard EAU13233 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to...

Page 26: ...e Flex Fuel technology It is possible to blend gasoline and gasohol up to E85 in any proportion z When the vehicle will be used in ambient temperatures under 15 C use gasoline or gasohol of E20 or les...

Page 27: ...that the exhaust sys tem has cooled down before doing any maintenance work z Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only...

Page 28: ...switch if the motorcycle will be left unattended TIP Make sure that the seat is properly se cured before riding EAU37482 Helmet holders The helmet holders are located under the seat To secure a helme...

Page 29: ...not get wet When washing the vehicle be careful not to let any water enter the storage compartment EAU37491 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or low...

Page 30: ...CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 6 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicl...

Page 31: ...15 7 17 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 23 Brake lever Make sure that operation is smooth Lubricate lever pivoting point if necessary 7 23...

Page 32: ...talled EAUV0441 Starting and warming up a cold engine 1 Turn the key to ON 2 Shift the transmission into the neutral position See page 6 2 The neutral indicator light should come on If not ask a Yamah...

Page 33: ...s etc When shifting gears fully return the throttle grip The use of the shift pedal is shown in the illustration TIP The transmission cannot be shifted from 4th gear to neutral when the en gine is run...

Page 34: ...ves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU37793 0 150 km 0 90 mi Avoid p...

Page 35: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned z Do not park on a slope or on soft ground otherwise the vehicle may overtu...

Page 36: ...the engine when performing maintenance unless otherwise specified z A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires z Run...

Page 37: ...system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes first ANNUAL CHECK 1000 km or 2 months 4000 km or 6 months 8000 km or 10 months 12000 km or 14 months 16000 km or 18 months 1...

Page 38: ...ir filter check hose Clean 4 Battery Check voltage Charge if necessary 5 Front brake disc brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit...

Page 39: ...e or riding in the rain 14 Steering bearings Check bearing play and steering for roughness Lubricate with lithium soap based grease Every 12000 km 7500 mi 15 Chassis fasteners Make sure that all nuts...

Page 40: ...ilter ele ment Replace 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubr...

Page 41: ...filter element needs to be replaced more frequently when riding in unusually wet or dusty areas z Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two year...

Page 42: ...s to be re moved and installed EAU55940 Cowling A To remove the cowling Remove the screws and then pull the cowling off as shown To install the cowling Place the cowling in the original posi tion and...

Page 43: ...all the panel Place the panel in the original position and then install the bolts and screws Panel B To remove the panel 1 Open the seat See page 4 9 2 Remove the screws and then pull the panel by pul...

Page 44: ...s ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer ch...

Page 45: ...tives z Make sure that no foreign mate rial enters the crankcase To check the engine oil level 1 Start the engine warm it up for several minutes and then turn it off 2 Wait a few minutes until the oil...

Page 46: ...e the engine oil filler cap 4 Remove the engine oil drain bolt and gasket Discard the used gas ket TIP Skip steps 4 6 if the oil filter element is not being replaced 5 Remove the oil filter element co...

Page 47: ...tes Check for oil leakage 13 Turn the engine off and check the oil level one last time TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down EAUB1282 R...

Page 48: ...and then install it in its original position EAU21341 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the p...

Page 49: ...justed before checking and adjusting the throttle grip free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle grip free play turn the adjusting nut in di rection a To...

Page 50: ...ate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire p...

Page 51: ...g a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tube tires Tires age even if they have not been used...

Page 52: ...onal injury use only the specified type of tire for each wheel EAU39815 Adjusting the brake pedal free play Measure the brake pedal free play at the brake pedal end as shown Periodically check the bra...

Page 53: ...ont brake light switch should be serviced by a Yamaha dealer EAU22382 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the i...

Page 54: ...and the brake system for leakage Observe these precautions z When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars z Use only the recommended...

Page 55: ...drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral p...

Page 56: ...each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 4 Tighten both locknuts and then tighten the axle nut and brake torque rod nut to...

Page 57: ...ide and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of c...

Page 58: ...centerstand and sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNIN...

Page 59: ...ion chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion...

Page 60: ...enter stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backw...

Page 61: ...ation when charging it in an enclosed space z KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN NOTICE ECA10621 Never attempt to remove the battery cell seals as this would permanently damage...

Page 62: ...tment behind panel A See page 7 7 If the fuse is blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the spec...

Page 63: ...er z Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove cowling B together with the headlight...

Page 64: ...bulb by turning it clockwise 6 Install the panel EAUV0500 Replacing a front turn signal light bulb NOTICE ECA10671 It is advisable to have a Yamaha dealer perform this job 1 Place the vehicle on the c...

Page 65: ...e shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooti...

Page 66: ...odic maintenance and adjustment 7 31 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage UB6FE0E0 book Page 31 Friday August 11 2017 3 37...

Page 67: ...dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ve...

Page 68: ...r on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray z Improper cleaning can damage plasti...

Page 69: ...a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Immediately dry t...

Page 70: ...prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 Follow all...

Page 71: ...y month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlets with plastic bags to prevent moisture from entering them 7 Remove the battery and fully charge it S...

Page 72: ...rades 10W 40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 0 80 L 0 85 US qt 0 70 Imp qt With oil filter removal 0 85 L 0 90 US qt 0 75 Imp...

Page 73: ...2P Rim size 1 60 x 17 Front brake Type Hydraulic single disc brake Specified brake fluid DOT 3 or 4 Rear brake Type Mechanical leading trailing drum brake Front suspension Type Telescopic fork Spring...

Page 74: ...r light 1 7 W 4 High beam indicator light 1 7 W 1 Turn signal indicator light 1 7 W 2 Engine trouble warning light 1 7 W 1 Fuse s Main fuse 15 0 A Light fuse 7 5 A Signaling system fuse 7 5 A UB6FE0E0...

Page 75: ...BER ENGINE SERIAL NUMBER EAU26411 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and m...

Page 76: ...ervice procedures are performed Although the sensors and recorded data will vary by model the main data points are z Vehicle status and engine perfor mance data z Fuel injection and emission relat ed...

Page 77: ...lb replacing 7 28 Helmet holders 4 9 Helmets 2 6 High beam indicator light 4 3 Horn switch 4 4 I Identification numbers 10 1 Indicator lights and warning light 4 3 K Keyhole cover 4 2 Kickstarter 4 8...

Page 78: ...Index 11 2 11 Wheels 7 17 UB6FE0E0 book Page 2 Friday August 11 2017 3 37 PM...

Page 79: ...UB6FE0E0 book Page 3 Friday August 11 2017 3 37 PM...

Page 80: ...DIC183 PRINTED IN THAILAND 2017 07 E...

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