Yamaha Super Tenere ABS XT1200ZE Owner'S Manual Download Page 93

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6-27

EAU44276

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The operation of the brake and shift
pedals should be checked before each
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Brake pe

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EAU43602

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clutch levers

The operation of the brake and clutch
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Brake lever

Clutch lever

Recommen

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Lithium-soap-based grease

Recommen

ricant:

Silicone grease

UBP9E0E0.book Page 27 Wednesday, February 8, 2017 8:34 AM

Summary of Contents for Super Tenere ABS XT1200ZE

Page 1: ...DIC183 XT1200ZE XT1200ZE Super Ténéré ABS OWNER S MANUAL BP9 28199 E0 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle ...

Page 2: ... EN 300 330 2 V1 6 1 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive Article 3 1 b EMC R TTE Directive Article 3 2 Spectrum DECLARATION of CONFORMITY For YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka ken 437 0292 Japan Standard used for com...

Page 3: ...In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most current ...

Page 4: ...h A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer XT1200ZE OWNER S MANUAL 2017 by Yamaha Motor Co Ltd 1st edition January 2017 All rights reserved Any reprinting or una...

Page 5: ...Engine break in 5 4 Parking 5 5 Periodic maintenance and adjustment 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing cowlings 6 7 Checking the spark plugs 6 9 Canister 6 10 Engine oil and oil filter cartridge 6 10 Final gear oil 6 14 Coolant 6 16 Air filter element 6 17 Checking the engine ...

Page 6: ...ht 6 37 Replacing a license plate light bulb 6 38 Troubleshooting 6 39 Troubleshooting charts 6 40 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnostic connector 9 2 Vehicle data recording 9 3 Index 10 1 UBP9E0E0 book Page 2 Wednesday February 8 2017 8 34 AM ...

Page 7: ... Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize...

Page 8: ...e operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs Protective Apparel...

Page 9: ... of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessor...

Page 10: ...vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your m...

Page 11: ...truc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the m...

Page 12: ...e 3 41 4 Final gear oil filler bolt page 6 14 5 Final gear oil drain bolt page 6 14 6 Coolant reservoir page 6 16 7 Shift pedal page 3 25 8 Engine oil drain bolt oil tank page 6 10 9 Engine oil drain bolt crankcase page 6 10 10 Engine oil filter cartridge page 6 10 UBP9E0E0 book Page 1 Wednesday February 8 2017 8 34 AM ...

Page 13: ...age 6 25 2 Electronically adjustable suspension system page 3 37 3 Fuses page 6 32 4 Owner s tool kit page 6 2 5 Battery page 6 30 6 Engine oil filler cap page 6 10 7 Engine oil level check window page 6 10 8 Brake pedal page 3 26 UBP9E0E0 book Page 2 Wednesday February 8 2017 8 34 AM ...

Page 14: ...e 3 23 3 Clutch fluid reservoir page 6 25 4 Multi function meter unit page 3 10 5 Auxiliary DC jack page 3 45 6 Front brake fluid reservoir page 6 25 7 Right handlebar switches page 3 23 8 Brake lever page 3 25 9 Throttle grip page 6 18 10 Main switch steering lock page 3 2 UBP9E0E0 book Page 3 Wednesday February 8 2017 8 34 AM ...

Page 15: ...LOSE THE CODE RE REGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highl...

Page 16: ...e sure to use the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for code re registering EAU26812 ON All electrical circuits are supplied with power the meter lighting taillights li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed ...

Page 17: ... the key in and turn it to LOCK 3 Remove the key TIP If the steering will not lock try turning the handlebars back to the right or left slightly To unlock the steering From the LOCK position push the key and turn it to OFF EAU59680 Parking The hazard lights and turn signal lights can be turned on but all other electri cal systems are off The key can be re moved The steering must be locked before t...

Page 18: ...n is detected the oil level warning light will flash re peatedly Have a Yamaha dealer check the vehicle EAU58401 Cruise control indicator lights SET These indicator lights come on when the cruise control system is activated See page 3 7 for a detailed explanation of the function of these indicator lights The electrical circuit of these indicator lights can be checked by turning the key to ON These...

Page 19: ...r traveling at a speed of 10 km h 6 mi h or higher or if the warning light comes on or flashes while riding the brake system re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake system and electri cal circuits as soon as possible E...

Page 20: ...f a problem is detected in the immobilizer system the immobilizer system indica tor light will flash in a pattern have a Yamaha dealer check the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by transponder interference If this occurs try the following 1 Make sure there are no other im mobilizer keys close to th...

Page 21: ...ather conditions or among winding slippery hilly rough or gravel roads When traveling uphill or down hill the cruise control system may not be able to maintain the set cruising speed To prevent accidentally activat ing the cruise control system turn it off when not in use Make sure that the cruise control sys tem indicator light is off Activating and setting the cruise control system 1 Push the cr...

Page 22: ...witch If you do not set a new cruising speed when you return the throttle grip the vehicle will decelerate to the previously set cruising speed Deactivating the cruise control sys tem Perform one of the following opera tions to cancel the set cruising speed The SET indicator light will go off Turn the throttle grip past the closed position in the deceleration direction Apply the front or rear brak...

Page 23: ...bove condi tions the indicator light will go off and the SET indicator light will flash for 4 seconds and then go off When not traveling with a set cruising speed if the start engine stop switch is set to the position the engine stalls or the sidestand is lowered then the indicator light will go off the SET indicator light will not flash If the cruise control system is automat ically deactivated p...

Page 24: ...ated on the left handlebar These switches al low you to control or change the set tings of the multi function meter unit TIP Be sure to turn the key to ON before pushing the select switch menu switch MENU RESET but ton and TCS button Speedometer The speedometer shows the vehicle s traveling speed To switch between kilometers and miles see Selecting the units on page 3 19 1 RESET button 2 TCS butto...

Page 25: ...m is detected in the fuel me ter circuit all display segments of the fuel meter will start flashing If this oc curs have a Yamaha dealer check the vehicle Eco indicator This indicator comes on when the vehi cle is being operated in an environ mentally friendly fuel efficient manner The indicator goes off when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid h...

Page 26: ...4 Traction control system indicator This indicator shows the current trac tion control mode 1 2 or OFF For more information on the traction control system see page 3 28 Function display 1 Neutral indicator light 2 Transmission gear indicator 1 Drive mode indicator GEAR N 25 A TEMP C Lo C TEMP C 0 00 TIME TRIP 1 2 1 1 Traction control system indicator 1 Function display 1 Grip warmer adjusting func...

Page 27: ...se the grip warmer temperature push the side of the select switch NOTICE ECA17931 Be sure to wear gloves when using the grip warmers If the ambient temperature is 20 C 68 F or higher do not set the grip warmer to the high set ting If the handlebar grip or throttle grip becomes worn or dam aged stop using the grip warm ers and replace the grips Selecting the information display There are 3 informat...

Page 28: ...to the fuel reserve tripmeter TRIP F and start counting the dis tance traveled from that point In this case push the select switch to rotate among the information display pages in the following order TRIP F Display 1 Display 2 Display 3 TRIP F To reset a tripmeter push the RESET button briefly so that the tripmeter flashes and then push and hold the RESET button for 2 seconds TIP The fuel reserve ...

Page 29: ...r when stopped at traffic signals etc Coolant temperature This shows the temperature of the coolant The coolant temperature will vary with changes in the ambient tem perature and engine load If the message Hi flashes stop the vehicle then stop the engine and let the engine cool See page 6 41 TIP The information display pages cannot be rotated when the engine overheat message Hi is flashing NOTICE ...

Page 30: ... km L shows the number of kilo meters traveled on one liter of fuel L 100km shows how many liters of fuel is needed to travel 100 km MPG shows the number of miles traveled per Imp gallon of fuel TIP See Selecting the units on page 3 19 to change the kilometer based fuel consumption units or to switch to miles When traveling under 10 km h 6 mi h _ _ _ will be displayed NOTICE ECA15474 If there is a...

Page 31: ...t oil change and the FREE 1 and FREE 2 maintenance intervals Check and reset the TIME 2 and TIME 3 timers These timers show the total elapsed time that the key has been in the ON position When the key is turned to OFF these timers stop counting but are not reset The maximum time that can be shown is 99 59 When the time trips ex ceed 99 59 they will reset and continue counting Switch the multi func...

Page 32: ...als 1 Use the select switch to highlight Maintenance 2 Push the menu switch MENU and then push the RESET but ton to select the item to reset 3 While the selected item is flashing push and hold the RESET but ton for 2 seconds 4 Push the menu switch MENU to return to the setting mode main screen Checking and resetting TIME 2 and TIME 3 1 Use the select switch to highlight Time Trip Grip Warmer High ...

Page 33: ...ghlight Unit 2 Push the menu switch MENU The unit setting display will be shown and km or mile will flash in the display 3 Push the menu switch MENU km or mile will flash in the dis play 4 Use the select switch to select km or mile and then push the menu switch MENU MENU Grip Warmer Maintenance Time Trip Unit Display Brightness Clock TIME 2 0 07 TIME 3 0 07 Time Trip MENU Grip Warmer Maintenance T...

Page 34: ...n display page items 1 Use the select switch to highlight Display 2 Push the menu switch MENU use the select switch to highlight the page you want to adjust and then push the menu switch MENU again 3 Use the select switch to highlight the item you want to change and then push the menu switch MENU 4 Use the select switch to select the item that you want to appear and then push the menu switch MENU ...

Page 35: ...NU 3 Use the select switch to select the desired brightness level and then push the menu switch MENU to return to the setting mode main screen Setting the clock 1 Use the select switch to highlight Clock 2 Push the menu switch MENU 3 When the hour digits start flash ing use the select switch to set the hours 4 Push the menu switch MENU and the minute digits start flash ing 5 Use the select switch ...

Page 36: ... drive mode switch MODE to switch between modes See page 3 24 for an explanation of the drive mode switch TIP Before using D mode make sure you understand its operation along with the operation of the drive mode switch Touring mode T The touring mode T is suitable for various riding conditions This mode allows the rider to enjoy smooth drivability from the low speed range to the high speed range S...

Page 37: ... See page 5 2 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12735 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an eme...

Page 38: ...is shown on the drive mode display See page 3 12 The drive mode cannot be changed while the cruise control system is oper ating EAU12832 Clutch lever The clutch lever is located on the left side of the handlebar To disengage the clutch pull the lever toward the handlebar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth clutch operation T...

Page 39: ...brake system is monitored by an ECU which disables unified braking and resumes conventional braking if a malfunction occurs TIP Resistance and vibration may be felt in the brake pedal while the front brake is being applied and the unified brake system is en abled but this does not indicate a malfunction The unified brake system does not function until the vehicle starts moving After coming to a st...

Page 40: ...he throttle grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU49483 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake press down on the brake pedal TIP Resistance and vibration may be felt in the brake pedal while the front brake is being applied and the unified brake system is enabled b...

Page 41: ...raking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise may be heard from the hydraulic control unit and if the brake lever or brake pedal is even slightly applied a vibration can be felt at the lever and peda...

Page 42: ... the system has engaged When the vehicle is turned on the trac tion control system is turned on and set to TCS 1 The traction control system modes are as follows TCS 1 Default mode TCS 2 Sporty mode This mode decreases traction control system assist allowing the rear wheel to spin more freely than TCS 1 TCS OFF The traction control sys tem is turned off The system may also be automatically disable...

Page 43: ...such as when per forming maintenance If the traction control system has been disabled both the traction control sys tem indicator light and the engine trou ble warning light come on Should this occur try restting the sys tem as follows 1 Stop the vehicle and turn the key to OFF 2 Wait a few seconds and then turn the key back to ON 3 The traction control system indi cator light should turn off and ...

Page 44: ...222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames ...

Page 45: ...well as to the exhaust system TIP This mark identifies the recom mended fuel for this vehicle as specified by European regulation EN228 Check that gasoline nozzle has the same identifier when fueling Your Yamaha engine has been de signed to use premium unleaded gas oline with a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of unleaded ...

Page 46: ... converter in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any...

Page 47: ...Insert the projection on the rear of the rider seat into the seat holder as shown and then push the front of the seat down to lock it in place 2 Remove the key TIP Make sure that the rider seat is properly secured before riding The rider seat height can be ad justed to change the riding posi tion See Adjusting the rider seat height 1 Unlock 2 Seat lock 1 Projection 2 Seat holder 2 1 1 2 UBP9E0E0 b...

Page 48: ...out 3 Install the rider seat height posi tion adjuster so that the match mark is aligned with the L mark as shown 4 Insert the projection on the rear of the rider seat into seat holder A as shown To change the rider seat height to the high position 1 Remove the rider seat See page 3 33 2 Remove the rider seat height posi tion adjuster by pulling it out 1 Low position 2 High position 1 Rider seat h...

Page 49: ...rt the projection on the rear of the rider seat into seat holder B as shown TIP Make sure that the rider seat is proper ly secured before riding 1 Rider seat height position adjuster 1 Rider seat height position adjuster 2 H mark 3 Match mark 1 Projection 2 Seat holder B for high position 1 2 3 1 1 2 UBP9E0E0 book Page 35 Wednesday February 8 2017 8 34 AM ...

Page 50: ... ECA20211 2 Pull the slide plate holders out ward and then adjust the height of the windshield 3 Align the slide plate holders with the match marks at the desired position TIP Make sure that the slide plate holders are aligned with the match marks at the same height on both sides of the windshield Make sure that the projection on each slide plate holder fits into the corresponding hole in the slid...

Page 51: ...tion About cold temperature opera tion When using the preload adjust ing function there should be no weight on the vehicle When using the preload adjust ing function at ambient temper atures near or below 0 C 32 F to protect the preload ad justing function motor the elec tronically adjustable suspension system warning light may come on The suspension will still operate as normal only the preload a...

Page 52: ...is turned to OFF or the engine is stopped while the pre load is being set the following preload setting pictogram will flash to alert you that the current preload setting does not match the pictogram If this occurs ad just the preload again If the vehicle starts moving the following preload setting picto gram will flash to alert you that the current preload setting does not match the pictogram If ...

Page 53: ...ly adjust the damping force each damping for ce setting can be set to 7 different lev els TIP If the preload setting was not complet ed correctly The damping force setting and setting level will flash 4 times and cannot be adjusted if you try to adjust them while the vehicle is stopped The preload setting pictogram will flash and the damping force can not be adjusted if you try to adjust it while ...

Page 54: ...hock absorber assembly contains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure 1 Function display 2 Damping for...

Page 55: ... standard carrier and with an additional carrier located under the passenger seat This additional carrier extends the loading surface and the loading capac ity of the standard carrier To use the additional carrier consult a Yamaha dealer Standard carrier Additional carrier WARNING EWA15483 Do not exceed the maximum load of 204 kg 450 lb for the ve hicle Do not sit on and never ride with a passenge...

Page 56: ... lb Do not exceed the additional carrier capacity of 5 0 kg 11 lb NOTICE ECA16822 Do not lift the vehicle by either carri er EAU49491 Luggage strap holders There are four luggage strap holders below the passenger seat 1 Luggage strap holder 1 UBP9E0E0 book Page 42 Wednesday February 8 2017 8 34 AM ...

Page 57: ...ff system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU63430 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch clutch switch and neutral switch has the following fun...

Page 58: ...e clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not...

Page 59: ...blow or the battery may discharge This vehicle is equipped with an auxil iary DC jack A 12 V accessory connected to the auxiliary DC jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Turn the key to OFF 2 Remove the auxiliary DC jack cap 3 Turn the accessory off 4 Insert the accessory plug into the auxiliary DC ja...

Page 60: ...32 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Final gear oil Check vehicle for oil leakage 6 14 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 6 16 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system ...

Page 61: ...pivoting points if necessary 6 27 Brake and clutch le vers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 27 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 6 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Corr...

Page 62: ...t or injury EAU73450 TIP This model is equipped with a lean angle sensor to stop the en gine in case of turnover In this case turn the key OFF and then to ON before attempting to re start the engine Failing to do so will prevent the engine from start ing even though the engine will crank when the start switch is pushed an engine auto stop system The engine stops automatically if left idling for 20...

Page 63: ...turned to ON or if a warning or in dicator light remains on see page 3 4 for the corresponding warning and indicator light circuit check The ABS warning light should come on when the key is turned to ON and then go off after travel ing at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained above see page 3 4 for the warning li...

Page 64: ...y raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid dam aging the engine transmission and ...

Page 65: ...son you should read the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU58991 0 1000 km 0 600 mi A...

Page 66: ...y from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UBP9E0E0 book Page ...

Page 67: ...ntain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothi...

Page 68: ...d to perform these particular services EAU49563 Owner s tool kit The owner s tool kit is located behind cowling A See page 6 7 To access the owner s tool kit remove cowling A with the hexagon wrench lo cated on the bottom of the rider seat See page 3 33 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of pr...

Page 69: ...n control system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Check engine idle speed Check and adjust synchroniza tion 5 Exhaust system Check for leakage Tighten if necessary Replace gaskets if necessary 6 Evaporative emis sion co...

Page 70: ...e Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Tighten all spokes At the initial interval and every 5000 km 3000 mi thereafter 9 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 10 Wheel bearings Check bearing for looseness or damage 11 Swingarm pivot bearings Check operation and for exces sive play...

Page 71: ...d switch Check operation and replace if necessary 20 Front fork Check operation and for oil leakage Replace if necessary 21 Shock absorber assembly Check operation and for oil leakage Replace if necessary 22 Rear suspension relay arm and con necting arm pivot ing points Check operation 23 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 24 Engine oil filter...

Page 72: ...ell as clutch master and release cylinders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if cracked or damaged 26 Final gear oil Check oil level and vehicle for oil leakage Change 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate 29 Throttle grip hous ing and cable Check operation and free play Adjust the throttle...

Page 73: ...move the quick fastener screws and then pull the cowling off as shown To install the cowling 1 Fit the projections on the cowling into the matching holes in cowling B 2 Install the quick fastener screws Cowling B To remove the cowling 1 Remove cowling A 2 Remove the bolts and the quick fasteners and then pull the cowl ing off 1 Cowling A 2 Cowling B 1 Cowling C 1 2 1 1 Cowling A 2 Quick fastener s...

Page 74: ...l cowling A Cowling C To remove the cowling Remove the bolts and the nuts and then take the cowling off To install the cowling Place the cowling in the original posi tion and then install the bolts and the nuts 1 Cowling B 2 Bolt 1 Quick fastener 2 1 2 1 1 Cowling C 2 Nut 3 Bolt 1 Cowling C 2 Nut 3 Bolt 2 3 1 1 2 3 UBP9E0E0 book Page 8 Wednesday February 8 2017 8 34 AM ...

Page 75: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 76: ... the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine and warm it up for ten minutes until the engine oil has reached a normal temperature of 60 C 140 F and then turn the engine off 3 Wait a few ...

Page 77: ...n under the oil tank to collect the used oil 4 Remove the engine oil filler cap the drain bolt and its gasket to drain the oil from the oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 7 11 if the oil filter cartridge is not being replaced 7 Remove cowling C See page 6 7 8 Remov...

Page 78: ...olts to the specified torques 13 Refill with the specified amount of the recommended engine oil TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down 1 Oil filter cartridge 2 Oil filter wrench 1 O ring 2 1 1 Torque wrench Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft Tightening torques Engine oil drain bolt crankcase 20 N m 2 0 kg...

Page 79: ...e oil filler cap 16 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10402 If the oil level warning light flickers or remains on even if the oil level is correct...

Page 80: ...ing 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and i...

Page 81: ...hen tighten the bolt to the specified torque 8 Check the final gear case for oil leakage If oil is leaking check for the cause 1 Final gear oil filler bolt 2 Final gear oil drain bolt 3 Gasket Tightening torque Final gear oil drain bolt 23 N m 2 3 kgf m 17 lb ft Recommended final gear oil Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 or SAE 80 API GL 4 Hypoid gear oil Oil quantity 0 20 L...

Page 82: ...emove only the coolant reser voir cap Never attempt to re move the radiator cap when the engine is hot EWA15162 4 Add coolant or distilled water to raise the coolant to the maximum level mark install the coolant res ervoir cap NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used...

Page 83: ...art Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element UBP9E0E0 book Page 17 Wednesday February 8 2017 8 34 AM ...

Page 84: ...a dealer EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it Engine idling speed 1050 1150 r min 1 Throttle grip free play Throttle grip free play 3 0 5 0 mm 0 12 0 20 in 1 UBP9E0E0 book Page 18 Wednesday February 8 2017 8 34 AM ...

Page 85: ...ential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adj...

Page 86: ...ability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information Tire air pressure measured...

Page 87: ...extensive tests only the tires list ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rel atively poor grip on ...

Page 88: ...henever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU42851 Clutch lever Since this model is equipped with a hy draulic clutch adjusting the clutch le ver free play is not needed However it is necessary to check the hydraulic system for leakage before each ride If the clutch l...

Page 89: ...aler bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU22283 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect Since the brake light switches are components of the cruise control system they ...

Page 90: ...e brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22501 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less...

Page 91: ...dding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spill...

Page 92: ...every four years EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is inst...

Page 93: ... lu bricated if necessary Brake pedal Shift pedal EAU43602 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease Recommended lubricant Silicone grease UBP9E0E0 book Page 27 Wednesday February ...

Page 94: ...not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant...

Page 95: ...everal times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance...

Page 96: ...yte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush...

Page 97: ...e battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main switch off then disconnect the negative lead before discon necting the positive lead ECA16304 2 If the battery will be stored for more than two months check it at least once a mont...

Page 98: ...ting than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 ABS motor fuse 2 ABS motor spare fuse 3 Main fuse 4 Spare fuse 5 Cruise control fuse 6 Brake light fuse 7 Fuse box 1 2 3 5 6 7 4 1 Headlight fuse 2 ABS solenoid fuse 3 Electronic throttle valve fuse 4 Fuel injection system fuse 5 Backup fuse for clock and immobilizer sys tem 6 Radiator ...

Page 99: ...f any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight bulb cover by turning it counterclockwise Specified fuses Main fuse 50 0 A Terminal fuse 1 3 0 A Headlight fuse 20 0 A Brake lig...

Page 100: ...dlight bulb into position and then secure it with the bulb holder 5 Connect the headlight coupler 6 Install the headlight bulb cover by turning it clockwise 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Headlight bulb cover 1 Headlight coupler 1 Headlight bulb 2 Headlight bulb holder 1 1 1 2 UBP9E0E0 book Page 34 Wednesday February 8 2017 8 34 AM ...

Page 101: ...ward 3 Remove the panel by removing the screws and the quick fastener screw 4 Remove the headlight unit cover by removing the bolts 5 Remove the headlight unit bolts then pull the headlight unit slightly out making sure that it remains supported NOTICE Be careful not to pull the headlight leads ECA16811 1 Windshield 2 Screw 1 Cover 1 2 2 1 1 Panel 2 Screw 3 Quick fastener screw 1 Headlight unit co...

Page 102: ...and then tightening them to the specified torque 11 Install the headlight unit cover by installing the bolts 12 Install the panel by installing the screws and the quick fastener screw 13 Install the cover 14 Install the windshield by installing the screws and then tightening them to the specified torque WARNING A loose windshield 1 Headlight unit 2 Headlight unit bolt 1 Headlight lead 1 Auxiliary ...

Page 103: ...urn signal light and brake tail light This model is equipped with LED type turn signal lights and an LED type brake tail light If a turn signal light or the brake tail light does not come on have a Yamaha dealer check it Tightening torque Windshield screw 0 5 N m 0 05 kgf m 0 37 lb ft UBP9E0E0 book Page 37 Wednesday February 8 2017 8 34 AM ...

Page 104: ... Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in and then turning it clockwise until it stops 6 Place the license plate light unit in the original position and then in stall the bolts 1 License plate light unit 2 License plate light unit bolt 1 License plate light bulb socket 2 1 1 1 License plate light bu...

Page 105: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and mak...

Page 106: ...ave a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check t...

Page 107: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage There is leakage T...

Page 108: ...ppearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the sp...

Page 109: ...er hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quality plastic polishing compound a...

Page 110: ...ection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it WARNING EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax...

Page 111: ...ark plugs and then pla ce the spark plugs on the cylin der head so that the electrodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark pl...

Page 112: ...Motorcycle care and storage 7 5 7 TIP Make any necessary repairs before storing the motorcycle UBP9E0E0 book Page 5 Wednesday February 8 2017 8 34 AM ...

Page 113: ...t With oil filter removal 3 40 L 3 59 US qt 2 99 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 or SAE 80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 26 L 0 27 US qt 0 23 Imp qt Radiator including all routes 1 83 L 1 93 US qt 1 61 Imp qt Air filter Air filter element Oil coated...

Page 114: ... 225 kPa 2 25 kgf cm 33 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Spoke wheel Rim size 19M C x MT2 50 Rear wheel Wheel type Spoke wheel Rim size 17M C x MT4 00 Unified brake system Operation Activated by front brake Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type Te...

Page 115: ...ol SET indicator light LED Cruise control ON indicator light LED Immobilizer system indicator light LED Traction control system indicator warning light LED Suspension warning light LED Fuse s Main fuse 50 0 A Terminal fuse 1 3 0 A Headlight fuse 20 0 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Parking lighting fuse 7 5 A Radiator fan motor fuse 20 0 A Fuel injection s...

Page 116: ...ation number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU26471 Model label The m...

Page 117: ...ovided This information will be needed when ordering spare parts from a Yamaha dealer EAU69910 Diagnostic connector The diagnostic connector is located as shown 1 Diagnostic connector 1 UBP9E0E0 book Page 2 Wednesday February 8 2017 8 34 AM ...

Page 118: ...or service procedures are performed Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data Yamaha will not disclose this data to a third party except With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation For general Yamaha conducted research purpo...

Page 119: ...e warning light 3 5 F Final gear oil 6 14 Front and rear brake pads checking 6 24 Front fork checking 6 29 Fuel 3 30 Fuel consumption tips for reducing 5 4 Fuel tank cap 3 30 Fuel tank overflow hose 3 32 Fuses replacing 6 32 H Handlebar switches 3 23 Hazard switch 3 23 Headlight bulb replacing 6 33 High beam indicator light 3 4 Horn switch 3 23 I Identification numbers 9 1 Ignition circuit cut off...

Page 120: ... kit 6 2 Traction control system 3 28 Traction control system indicator light 3 5 Troubleshooting 6 39 Troubleshooting charts 6 40 Turn signal indicator lights 3 4 Turn signal light and brake tail light 6 37 Turn signal switch 3 23 V Valve clearance 6 19 Vehicle identification number 9 1 W Wheel bearings checking 6 30 Wheels 6 22 Windshield 3 36 UBP9E0E0 book Page 2 Wednesday February 8 2017 8 34 ...

Page 121: ...UBP9E0E0 book Page 3 Wednesday February 8 2017 8 34 AM ...

Page 122: ...DIC183 Original instructions PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2017 02 0 3 1 CR E ...

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Yamaha Super Tenere ABS XT1200ZE, Owner'S Manual

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