TIGHTENING TORQUES
2-16
Muffler and muffler bracket bolt
M10
2
35 Nm (3.5 m·kgf, 25 ft·lbf)
Rear exhaust pipe joint nut
M8
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Exhaust pipe bolt
M8
2
20 Nm (2.0 m·kgf, 14 ft·lbf)
Rear exhaust pipe joint cover bolt
M6
2
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
Exhaust pipe stay and exhaust
pipe bolt
M8
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Exhaust pipe stay and frame bolt
M8
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
O
2
sensor
M10
1
15 Nm (1.5 m·kgf, 11 ft·lbf)
Crankcase stud bolt (long)
M12
6
15 Nm (1.5 m·kgf, 11 ft·lbf)
Crankcase stud bolt (short)
M12
2
15 Nm (1.5 m·kgf, 11 ft·lbf)
Left crankcase bolt
M6
19
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Right crankcase bolt
M10
3
36 Nm (3.6 m·kgf, 25 ft·lbf)
Right crankcase bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Generator cover bolt
M6
12
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Primary drive gear cover bolt
M6
12
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
l = 40 mm
(1.57 in)
Primary drive gear cover bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
l = 65 mm
(2.56 in)
Oil nozzle
M6
1
0.5 Nm (0.05 m·kgf, 0.35 ft·lbf)
Stator coil bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Crankshaft position sensor bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil baffle plate 1 bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil baffle plate 2 bolt
M6
5
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Primary drive gear bearing plate
bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Drive pulley cover bolt
M6
5
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Primary drive gear plastic cover 1
bolt
M6
3
4 Nm (0.4 m·kgf, 2.9 ft·lbf)
Primary drive gear plastic cover 2
bolt
M6
2
4 Nm (0.4 m·kgf, 2.9 ft·lbf)
Starter clutch bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Primary drive gear nut
M18
1
100 Nm (10 m·kgf, 72 ft·lbf)
Use a lock
washer.
Clutch boss nut
M20
1
125 Nm (12.5 m·kgf, 90 ft·lbf)
Stake.
Clutch spring plate retainer bolt
M6
6
8 Nm (0.8 m·kgf, 5.8 ft·lbf)
Drive pulley nut
M22
1
140 Nm (14 m·kgf, 100 ft·lbf)
Stake.
Bearing retainer bolt
M6
4
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Shift shaft spring stopper
M8
1
22 Nm (2.2 m·kgf, 16 ft·lbf)
Neutral switch
M10
1
20 Nm (2.0 m·kgf, 14 ft·lbf)
Starter motor bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Speed sensor bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Item
Thread
size
Q’ty
Tightening torque
Remarks
E
E
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
LT
E
LT
LT
LT
LT
Summary of Contents for Star XVS950A 2009
Page 1: ...SERVICE MANUAL XVS950A Y 2009 26P 28197 E0 ...
Page 6: ......
Page 8: ......
Page 47: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Page 50: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Page 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Camshaft 2 Crankshaft ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Oil drain bolt 2 Crankshaft ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 58: ...CABLE ROUTING 2 35 EAS20430 CABLE ROUTING ...
Page 60: ...CABLE ROUTING 2 37 ...
Page 62: ...CABLE ROUTING 2 39 ...
Page 64: ...CABLE ROUTING 2 41 ...
Page 66: ...CABLE ROUTING 2 43 ...
Page 68: ...CABLE ROUTING 2 45 ...
Page 70: ...CABLE ROUTING 2 47 ...
Page 72: ...CABLE ROUTING 2 49 ...
Page 74: ...CABLE ROUTING 2 51 ...
Page 76: ...CABLE ROUTING 2 53 ...
Page 78: ...CABLE ROUTING 2 55 ...
Page 80: ...CABLE ROUTING 2 57 ...
Page 82: ...CABLE ROUTING 2 59 ...
Page 84: ...CABLE ROUTING 2 61 ...
Page 87: ......
Page 118: ...PERIODIC MAINTENANCE 3 31 ...
Page 121: ......
Page 191: ...INSTALLING THE SHIFT FORKS AND SHIFT DRUM ASSEMBLY 5 78 ...
Page 284: ...THROTTLE BODIES 6 13 ...
Page 287: ......
Page 288: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 294: ...ELECTRIC STARTING SYSTEM 7 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 300: ...CHARGING SYSTEM 7 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 301: ...CHARGING SYSTEM 7 14 2 AC magneto 3 Rectifier regulator 4 Main fuse 5 Battery ...
Page 303: ...CHARGING SYSTEM 7 16 ...
Page 304: ...LIGHTING SYSTEM 7 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 308: ...SIGNALING SYSTEM 7 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 314: ...FUEL INJECTION SYSTEM 7 27 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 318: ...FUEL INJECTION SYSTEM 7 31 EAS5S71040 TROUBLE SHOOTING CHART ...
Page 356: ...FUEL PUMP SYSTEM 7 69 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 359: ...FUEL PUMP SYSTEM 7 72 ...
Page 360: ...IMMOBILIZER SYSTEM 7 73 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Page 369: ...IMMOBILIZER SYSTEM 7 82 ...
Page 370: ...ELECTRICAL COMPONENTS 7 83 EAS27970 ELECTRICAL COMPONENTS ...
Page 372: ...ELECTRICAL COMPONENTS 7 85 ...
Page 374: ...ELECTRICAL COMPONENTS 7 87 EAS27980 CHECKING THE SWITCHES ...
Page 399: ......
Page 400: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...