CRANKSHAFT
5-85
• Make sure the characters “d” on both the con-
necting rod and connecting rod cap are
aligned.
e. Tighten the connecting rod bolts.
Refer to “INSTALLING THE CONNECTING
RODS” on page 5-86.
f. Remove the connecting rod and big end
bearings.
Refer to “REMOVING THE CONNECTING
RODS” on page 5-84.
g. Measure the compressed Plastigauge®
width “e” on the crankshaft pin.
If the crankshaft-pin-to-big-end-bearing
clearance is out of specification, select re-
placement big end bearings.
▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲ ▲▲▲
▲
▲▲▲
4. Select:
• Big end bearings (P
1
–P
2
)
TIP
• The numbers “a” stamped into the crankshaft
web and the numbers “b” on the connecting
rods are used to determine the replacement
big end bearing sizes.
• P
1
–P
2
refer to the bearings shown in the crank-
shaft illustration.
For example, if the connecting rod P
1
and the
crankshaft web P numbers are 5 and 1 re-
spectively, then the bearing size for P
1
is:
5. Measure:
• Crankshaft journal diameter “a”
Out of specification
→
Replace the crank-
shaft.
TIP
Measure the diameter of each crankshaft journal
at two places.
c
d
e
P
1
(connecting rod) - P (crankshaft)
=
5 - 1 = 4 (green)
Bearing color code
1:Blue 2:Black 3:Brown 4:Green
5:Yellow
P
1
P
2
a
1
Summary of Contents for Star XVS13AA(C) 2011
Page 1: ...2011 SERVICE MANUAL XVS13AA C XVS13CTA C XVS13CA C LIT 11616 24 48 3D8 28197 13 ...
Page 6: ......
Page 8: ......
Page 59: ...TIGHTENING TORQUES 2 32 2 1 ...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 36 ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 EAS20410 LUBRICATION DIAGRAMS A A 1 2 2 3 A A ...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 1 2 ...
Page 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 42 1 Camshaft 2 Crankshaft ...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 1 2 ...
Page 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Oil delivery pipe 1 2 Timing chain tensioner ...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 45 1 2 3 4 5 6 ...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 47 EAS20420 COOLING SYSTEM DIAGRAMS A A A A 2 1 4 3 5 6 ...
Page 76: ...COOLING SYSTEM DIAGRAMS 2 49 A B B A 4 3 3 1 2 2 A A B B ...
Page 100: ...CABLE ROUTING for XVS13AA C XVS13CTA C 2 73 A D B C 1 2 3 4 5 6 7 8 9 A B 10 11 12 13 14 A B ...
Page 122: ...CABLE ROUTING for XVS13CA C 2 95 C B C B A B A A C B E D 5 6 1 2 3 4 1 2 3 7 5 6 C C ...
Page 126: ...CABLE ROUTING for XVS13CA C 2 99 E A B C D C C A B A B C C 1 1 5 3 2 4 ...
Page 128: ...CABLE ROUTING for XVS13CA C 2 101 A H G B C D E F 2 J I 1 5 2 3 4 A A 7 6 ...
Page 134: ...CABLE ROUTING for XVS13CA C 2 107 ...
Page 137: ......
Page 175: ......
Page 374: ...TRANSMISSION 5 95 ...
Page 388: ...WATER PUMP 6 13 ...
Page 407: ......
Page 415: ...IGNITION SYSTEM 8 8 ...
Page 425: ...CHARGING SYSTEM 8 18 1 AC magneto 2 Rectifier regulator 3 Main fuse 6 Battery ...
Page 427: ...CHARGING SYSTEM 8 20 ...
Page 445: ...SIGNALING SYSTEM 8 38 ...
Page 489: ...FUEL INJECTION SYSTEM 8 82 ...
Page 496: ...ELECTRICAL COMPONENTS 8 89 EAS27970 ELECTRICAL COMPONENTS 1 5 4 6 7 9 8 10 11 12 13 15 2 3 14 ...
Page 498: ...ELECTRICAL COMPONENTS 8 91 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...
Page 530: ......
Page 531: ......
Page 532: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...