Yamaha Star 2011 Owner'S Manual Download Page 68 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-21

7

EAU51700

Adjusting the clutch lever free
play

The clutch lever free play should mea-
sure 10.0–15.0 mm (0.39–0.59 in) as
shown. Periodically check the clutch le-
ver free play and, if necessary, adjust it
as follows.

1. Slide the rubber cover back at the

clutch lever.

2. Loosen the locknut.
3. To increase the clutch lever free

play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free play,
turn the adjusting bolt in direction
(b).

TIP

If the specified clutch lever free play
could be obtained as described above,
skip steps 4–7.

4. Fully turn the adjusting bolt in di-

rection (a) to loosen the clutch ca-
ble.

5. Slide the rubber cover up the

clutch cable, and then loosen the
locknut.

6. To increase the clutch lever free

play, turn the clutch lever free play
adjusting nut in direction (a). To

decrease the clutch lever free play,
turn the adjusting nut in direction
(b).

7. Tighten the locknut at the clutch

cable, and then slide the rubber
cover to its original position.

8. Tighten the locknut at the clutch le-

ver, and then slide the rubber cov-
er to its original position.

1. Clutch lever free play
2. Locknut (clutch lever)

3. Clutch lever free play adjusting bolt

4. Rubber cover

1

2

3

4

1. Rubber cover
2. Clutch lever free play adjusting nut

3. Locknut (clutch cable)

2

(a)

(b)

1

3

U1BH12E0.book Page 21 Wednesday, July 6, 2011 4:06 PM

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Summary of Contents for Star 2011

Page 1: ...DIC183 1BH 28199 12 XV17ASB C XV17ATSB C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 25 28...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1BH12E0 book Page 1 Wednesday July 6 2011 4 06 PM...

Page 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha c...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or...

Page 5: ...amaha Motor Corporation U S A 1st edition June 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Prin...

Page 6: ...kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing panels 7 9 Checking the spark plugs 7 10 Canister for Cali...

Page 7: ...g 7 37 Troubleshooting chart 7 38 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety...

Page 8: ...e They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is av...

Page 9: ...SE ROUTING 34B 21684 00 INTAKE MANIFOLD PRESS SENSOR WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate punctu...

Page 10: ...ssenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver w...

Page 11: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear l...

Page 12: ...both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before...

Page 13: ...anges If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability...

Page 14: ...e downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or p...

Page 15: ...EAU32220 Left view XV17ASB C 1 2 3 4 5 1 Engine oil filler cap page 7 12 2 Battery page 7 30 3 Owner s tool kit page 7 2 4 Fuse box page 7 32 5 Shift pedal page 4 8 U1BH12E0 book Page 1 Wednesday Jul...

Page 16: ...ION 3 2 3 XV17ATSB C 1 2 3 4 5 1 Engine oil filler cap page 7 12 2 Battery page 7 30 3 Owner s tool kit page 7 2 4 Fuse box page 7 32 5 Shift pedal page 4 8 U1BH12E0 book Page 2 Wednesday July 6 2011...

Page 17: ...k page 4 9 3 Fuel tank cap page 4 9 4 Brake pedal page 4 9 5 Rear brake light switch page 7 22 6 Engine oil filter cartridge page 7 12 7 Air filter element page 7 16 8 Transfer case oil level check bo...

Page 18: ...cap page 4 9 4 Windshield page 4 14 4 6 5 Brake pedal page 4 9 6 Rear brake light switch page 7 22 7 Engine oil filter cartridge page 7 12 8 Air filter element page 7 16 9 Transfer case oil level che...

Page 19: ...6 7 1 Clutch lever page 4 8 2 Left handlebar switches page 4 6 3 Multi function meter unit page 4 3 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 6 6 Throttle grip page 7 18 7...

Page 20: ...r page 4 8 2 Left handlebar switches page 4 6 3 Multi function meter unit page 4 3 4 Main switch steering lock page 4 1 5 Right handlebar switches page 4 6 6 Throttle grip page 7 18 7 Brake lever page...

Page 21: ...ine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LO...

Page 22: ...rs refuel as soon as possible The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning ligh...

Page 23: ...check the electrical circuit EAU45683 Multi function meter unit WARNING EWA12422 Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while...

Page 24: ...sweep once across the fuel level range and then return to the current amount in order to test the electrical circuit Odometer tripmeters and fuel re serve tripmeter Push the side of the SELECT switch...

Page 25: ...ed to ON To set the clock 1 Turn the key to ON 2 Push the side of the SE LECT switch and RESET switch together for at least two seconds 3 When the hour digits start flashing push the or side of the SE...

Page 26: ...the key to OFF 2 Push and hold the side of the SELECT switch 3 Turn the key to ON and then re lease the SELECT switch after five seconds or more 4 Push the or side of the SELECT switch to select the...

Page 27: ...this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch P...

Page 28: ...circuit cut off system See page 4 18 EAU12881 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch lever when shifting the gears of the...

Page 29: ...ank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then...

Page 30: ...re to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoli...

Page 31: ...uel tank breather over flow hose for cracks or damage and replace it if damaged Make sure that the end of the fuel tank breather overflow hose is not blocked and clean it if necessary EAU13445 Catalyt...

Page 32: ...eering with a padlock To do so turn the handlebar until the holes in the two brackets are aligned and then lock the steering with a suitable pad lock EAU14153 Rider seat To remove the rider seat 1 Tur...

Page 33: ...ider seat See the previous section Rider seat 2 Hook the helmet onto the helmet holder and then securely install the seat WARNING Never ride with a helmet attached to the helmet holder since the helme...

Page 34: ...all the bolts and tighten them to the specified torque 4 Loosen the screws holding the windshield cover located above the headlight position the cover close to the headlight without touching it and th...

Page 35: ...evenly on each side of the motorcycle Do not exceed the load limit of 5 kg 11 lb for each sidecase Do not exceed the maximum load of 177 kg 390 lb for the ve hicle Do not exceed 120 km h 80 mi h when...

Page 36: ...beyond the maximum or minimum settings Adjust the spring preload as follows 1 Loosen the locknut 2 To increase the spring preload and thereby harden the suspension turn the spring preload adjusting nu...

Page 37: ...destand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut...

Page 38: ...nctions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver...

Page 39: ...Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The m...

Page 40: ...he fuse may blow or the battery may discharge WARNING EWA12531 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC con nector is not being used A...

Page 41: ...heck the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage a...

Page 42: ...and grip housing 7 18 7 26 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Corr...

Page 43: ...ION CHECKS 5 3 5 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 17 ITEM CHECKS PAGE U1BH12E0 book Page 3 Wedn...

Page 44: ...tops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to...

Page 45: ...To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission...

Page 46: ...EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the...

Page 47: ...e vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pede...

Page 48: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine whi...

Page 49: ...e owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maint...

Page 50: ...s 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Sp...

Page 51: ...ion sys tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi...

Page 52: ...e cable 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage...

Page 53: ...fitting and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft App...

Page 54: ...Engine oil filter car tridge Replace 24 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 25 Front and...

Page 55: ...rake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Throttle grip Check operation Check throttle grip free play and adju...

Page 56: ...o remove the panel Remove the bolt and then pull the pan el off as shown To install the panel Place the panel in the original position and then install the bolt EAU45670 Panel B To remove the panel 1...

Page 57: ...the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electro...

Page 58: ...good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible 3 Install the spark plug cap EAU19681 Can...

Page 59: ...come on but this is not a malfunction Simply turn the main switch to OFF and then back to ON to restart the engine and reset the engine trouble warn ing light 4 Wait a few minutes until the oil set t...

Page 60: ...n bolt and its gasket to drain the oil from the oil tank 5 Place an oil pan under the engine to collect the used oil 6 Remove the engine oil drain bolt and its gasket to drain the oil from the crankca...

Page 61: ...y fill the oil tank with the re maining oil quantity while regularly checking the oil level on the dip stick TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have...

Page 62: ...e changed at the intervals specified in the periodic maintenance and lubrication chart To check the transfer case oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion...

Page 63: ...t the engine and let it idle for several minutes while checking the transfer case for oil leakage If oil is leaking immediately turn the en gine off and check for the cause EAU45701 Cleaning the air f...

Page 64: ...n blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 7 Install the air filter element by in serting it into the air filter case then installing th...

Page 65: ...r edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in...

Page 66: ...could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread depth if the tire has a nail or glass fragments in it...

Page 67: ...ay be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd EAU21962 Cast wheels To maximize the perform...

Page 68: ...steps 4 7 4 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 5 Slide the rubber cover up the clutch cable and then loosen the locknut 6 To increase the clutch lever free play...

Page 69: ...the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and...

Page 70: ...a dealer replace the brake pads as a set EAU22470 Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemb...

Page 71: ...action Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17640 Brake f...

Page 72: ...in the periodic maintenance and lubri cation chart EAU38410 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the d...

Page 73: ...check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent uns...

Page 74: ...ore each ride and the pedal pivots should be lu bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch lever...

Page 75: ...or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1652 Lubricating the swingarm piv ots The swingarm pivots must be...

Page 76: ...ndition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury...

Page 77: ...g EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub...

Page 78: ...16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If...

Page 79: ...1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage ratin...

Page 80: ...of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not...

Page 81: ...r and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24181 Tail brake light This model is equipped wit...

Page 82: ...s otherwise the lens may break ECA10681 EAU31964 Replacing a license plate light bulb 1 Remove the license plate light unit by removing the bolts 2 Remove the license plate light bulb socket together...

Page 83: ...den box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not ava...

Page 84: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imi...

Page 85: ...ove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not...

Page 86: ...ler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stal...

Page 87: ...onge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for...

Page 88: ...tones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish 7 Let the motorcycle dry completely...

Page 89: ...park plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter...

Page 90: ...MOTORCYCLE CARE AND STORAGE 8 5 8 TIP Make any necessary repairs before storing the motorcycle U1BH12E0 book Page 5 Wednesday July 6 2011 4 06 PM...

Page 91: ...de API service SG type or higher JASO standard MA Engine oil quantity Without oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 6...

Page 92: ...tion 0 90 kg 0 198 lb Front 250 kPa 2 50 kgf cm 36 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition XV17ASB 90 191 kg 198 421 lb XV17ASBC 90 191 kg 198 421 lb XV17ATSB 90 177 kg 198 390 lb XV17AT...

Page 93: ...ar turn signal light 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Turn signal indicator light LED Fuel level warning ligh...

Page 94: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification n...

Page 95: ...rdering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label...

Page 96: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yama...

Page 97: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed o...

Page 98: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Page 99: ...MATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1BH12E0 book Page 6 Wednesday July...

Page 100: ...warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and...

Page 101: ...later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty ca...

Page 102: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is incl...

Page 103: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to hel...

Page 104: ...Indicator lights and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 35 M Main switch steering lock 4 1 Maintenance and lubrication peri...

Page 105: ...al switch 4 7 V Valve clearance 7 18 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 30 Whee...

Page 106: ...U1BH12E0 book Page 3 Wednesday July 6 2011 4 06 PM...

Page 107: ...enuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and appro...

Page 108: ...PRINTED IN JAPAN 2011 07 0 3 1 CR E DIC183 PRINTED ON RECYCLED PAPER...

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