TABLE OF CONTENTS
..................1-1
Location of important labels ............1-5
..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-2
Self-diagnosis device ......................3-3
Fuel gauge ......................................3-3
Clock ...............................................3-4
Handlebar switches ........................3-4
Clutch lever .....................................3-5
Shift pedal .......................................3-6
Brake lever .....................................3-6
Brake pedal ....................................3-6
Fuel tank cap ..................................3-7
Fuel .................................................3-7
Fuel cock ........................................3-8
Starter (choke) knob .......................3-9
Locking the steering with a
padlock ......................................3-10
Rider seat .....................................3-10
Helmet holder ...............................3-11
Adjusting the shock absorber
assembly ...................................3-11
Sidestand ..................................... 3-13
Ignition circuit cut-off system ........ 3-14
............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS
................................. 5-1
Starting and warming up a cold
engine ......................................... 5-1
Starting a warm engine .................. 5-2
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
panel ........................................... 6-6
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Transfer case oil ........................... 6-10
Cleaning the air filter element ...... 6-12
Adjusting the carburetor ............... 6-13
Adjusting the engine idling
speed ........................................ 6-14
Adjusting the throttle cable free
play ........................................... 6-14
Adjusting the valve clearance ...... 6-15
Tires ............................................. 6-15
Spoke wheels .............................. 6-17
Adjusting the clutch lever free
play ........................................... 6-17
Adjusting the brake lever free
play ........................................... 6-18
Adjusting the rear brake light
switch ....................................... 6-19
brake pads ................................ 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Drive belt slack ............................ 6-21
Checking and lubricating the
cables ....................................... 6-23
throttle grip and cable ............... 6-24
brake and shift pedals .............. 6-24
brake and clutch levers ............ 6-25
sidestand .................................. 6-25
Checking the front fork ................. 6-26
Checking the steering .................. 6-26
Checking the wheel bearings ....... 6-27
Battery ......................................... 6-27
Replacing the fuses ..................... 6-29
U5JA26E0.book Page 1 Tuesday, May 18, 2004 3:32 PM
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