Yamaha Road Stan XV17AT Owner'S Manual Download Page 5

Page: 5 / 105

IMPORTANT MANUAL INFORMATION

AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS
AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY
THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.

U5VN11E0.book Page 2 Tuesday, April 13, 2004 5:24 PM

Summary of Contents for Road Stan XV17AT

Page 1: ...5VN 28199 11 LIT 11626 18 15 XV17AT C XV17AWT C XV17AMT C XV17ATT C XV17ATMT C OWNER S MANUAL...

Page 2: ...EAU10041 U5VN11E0 book Page 1 Tuesday April 13 2004 5 24 PM...

Page 3: ...cycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emi...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERA...

Page 5: ...INED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTOR...

Page 6: ...Yamaha Motor Corporation U S A 1st edition March 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited P...

Page 7: ...Parking 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication...

Page 8: ...signal light bulb 6 36 Replacing a license plate light bulb 6 36 Supporting the motorcycle 6 37 Troubleshooting 6 38 Troubleshooting chart 6 39 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 4 SP...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous ap pears to be very effective in reduc ing the chance of this type of accident Therefore Wear a br...

Page 10: ...e shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in prev...

Page 11: ...e proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided un...

Page 12: ...ff before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcyc...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5VN11E0 book Page 5 Tuesday April 13 2004 5 24 PM...

Page 14: ...SAFETY INFORMATION 1 6 1 XV17ATM 1 5 2 3 6 4 7 XV17AT XV17ATM California only XV17AT 4NL F8446 00 U5VN11E0 book Page 6 Tuesday April 13 2004 5 24 PM...

Page 15: ...C XV17AW C XV17AM C 1 Shift pedal page 3 6 2 Starter choke knob page 3 9 3 Fuel cock page 3 8 4 Engine oil filler cap page 6 10 5 Battery page 6 32 6 Owner s tool kit page 6 1 7 Fuse page 6 33 U5VN11E...

Page 16: ...7ATM C 1 Shift pedal page 3 6 2 Starter choke knob page 3 9 3 Fuel cock page 3 8 4 Engine oil filler cap page 6 10 5 Battery page 6 32 6 Owner s tool kit page 6 1 7 Fuse page 6 33 U5VN11E0 book Page 2...

Page 17: ...1 Passenger footrest 2 Fuel tank page 3 7 3 Fuel tank cap page 3 7 4 Brake pedal page 3 6 5 Rider footrest 6 Air filter element page 6 14 7 Shock absorber assembly spring preload adjusting nut page 3...

Page 18: ...ge 3 7 2 Fuel tank cap page 3 7 3 Windshield page 3 11 4 Brake pedal page 3 6 5 Rider footrest 6 Air filter element page 6 14 7 Shock absorber assembly spring preload adjusting nut page 3 14 8 Muffler...

Page 19: ...XV17AM C 1 Clutch lever page 3 5 2 Left handlebar switches page 3 4 3 Speedometer unit page 3 2 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 4 6 Throttle grip page 6 16 7 Bra...

Page 20: ...ver page 3 5 2 Left handlebar switches page 3 4 3 Speedometer unit page 3 2 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 4 6 Throttle grip page 6 16 7 Brake lever page 3 6 U5...

Page 21: ...d EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po s...

Page 22: ...s defective When this occurs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come...

Page 23: ...r min EAU12090 Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If any of those circuits are defective the engine trouble warning light will...

Page 24: ...hour display will flash 4 Push the right button to change the hours 5 Push the left button and only the minute display will flash 6 Push the right button to change the minutes 7 Push the left button a...

Page 25: ...t self cancel while you are stopped at an intersec tion EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this swit...

Page 26: ...his motorcycle NOTE Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever to...

Page 27: ...he lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10130 Make sure...

Page 28: ...extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethan...

Page 29: ...Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling EAU13600 Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by t...

Page 30: ...eat To remove the rider seat 1 Insert the key into the main switch and then turn it counterclockwise to OPEN NOTE Do not push inward when turning the key 2 Pull the rider seat off To install the rider...

Page 31: ...con trol and possibly an accident To release the helmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat EAU14580 Windshield XV17AT C X...

Page 32: ...se an accident or injury could result EAU14613 Saddlebags XV17AT C WARNING EWA11111 Improper loading or overloading can cause loss of control and possibly an accident or personal injury See pages 1 5...

Page 33: ...g Distribute weight evenly on each side of the motorcycle Do not exceed the load limit of 5 kg 11 lb for each sidecase Do not exceed the maximum load of XV17ATM C 179 kg 395 lb for the vehicle Do not...

Page 34: ...r attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring preload as follows 1 Loosen the locknut 2 To increase the spring preload and thereby harden the suspen...

Page 35: ...from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive...

Page 36: ...the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described below and have a Yamaha dealer re pair it if it does not function proper ly EAU153...

Page 37: ...r the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliab...

Page 38: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 39: ...necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 23 6 24 6 25 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check...

Page 40: ...h levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 29 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 30 Chassis fasteners Make sure...

Page 41: ...lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 16 Never ride...

Page 42: ...ter choke turned off To avoid the possi bility of excessive exhaust emissions never leave the starter choke on long er than necessary The time necessary for starter choke use depends upon the ambient...

Page 43: ...U16680 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and...

Page 44: ...s During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17071 0 1000 km 0 600 mi Avoid prolonged operation above 1 3 throttl...

Page 45: ...itch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do no...

Page 46: ...TED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE...

Page 47: ...RNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5VN...

Page 48: ...s or damage Replace if necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check an...

Page 49: ...st or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if...

Page 50: ...rs Check all chassis fitting and fas teners Correct if necessary 14 Brake and clutch le ver pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Brake and shift ped al pivot shaf...

Page 51: ...23 Transfer case oil Check for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 24 Control cables Apply Yamaha chain and cable lub...

Page 52: ...ually wet or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as r...

Page 53: ...then install the bolt EAU19543 Checking the spark plugs The spark plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the sp...

Page 54: ...1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating surface and then wipe off any g...

Page 55: ...hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the rider seat S...

Page 56: ...is run ning To change the engine oil with or without oil filter cartridge replace ment 1 Start the engine warm it up for several minutes and then turn it off 2 Place an oil pan under the oil tank to...

Page 57: ...y checking the oil lev el on the dipstick CAUTION ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a...

Page 58: ...vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil check bolt and then check the oil level in the trans fer case NO...

Page 59: ...fer case for oil leakage If oil is leaking immediately turn the en gine off and check for the cause EAU20652 Cleaning the air filter element The air filter element should be cleaned at the intervals s...

Page 60: ...nd dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 7 Install the air filter element by in serting it into the air filter case the...

Page 61: ...s emission control sys tem which requires very sophisticated adjustment Therefore carburetor ad justments should be left to Yamaha dealer who has the necessary profes sional knowledge and experience E...

Page 62: ...temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10510 Pr...

Page 63: ...wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to patch a punctured tube If un...

Page 64: ...cycle may re sult in tire damage loss of con trol or severe injury Make sure that the total weight of rider passenger cargo and accesso ries does not exceed the speci fied maximum load for the vehicle...

Page 65: ...form to the limits specified by the regulations of your own country WARNING EWA10580 It is dangerous to ride with a worn out tire When a tire tread begins to show crosswise lines have a Yamaha dealer...

Page 66: ...maha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been...

Page 67: ...ay turn the adjusting bolt in di rection a To decrease the clutch lever free play turn the adjusting bolt in direction b NOTE If the specified clutch lever free play could be obtained as described abo...

Page 68: ...free play turn the adjusting screw in di rection a To decrease the brake lever free play turn the adjusting screw in direction b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever...

Page 69: ...ach front brake pad is provided with a wear indicator which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear i...

Page 70: ...e recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmfu...

Page 71: ...tenance and lubri cation chart EAU23062 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole...

Page 72: ...on b and then push the rear wheel forward NOTE Turn each adjusting bolt the same amount for proper wheel alignment 4 Tighten the locknuts CAUTION ECA10880 Improper drive belt slack will over load the...

Page 73: ...ble movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked...

Page 74: ...ver The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose...

Page 75: ...dic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and...

Page 76: ...support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha de...

Page 77: ...duce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OU...

Page 78: ...aler charge your battery EAU23524 Replacing the fuses The main fuse and the fuse box which contains the fuses for the individual cir cuits are located behind panel A See page 6 8 If a fuse is blown re...

Page 79: ...3792 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Discon...

Page 80: ...headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints...

Page 81: ...g it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw CAUTION ECA11190 Do not ov...

Page 82: ...motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of...

Page 83: ...roubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technic...

Page 84: ...tion Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamah...

Page 85: ...o not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleani...

Page 86: ...ong acid cleaner gasoline brake fluid or any other solvent Clean the windshield with a cloth or sponge dampened with a neutral detergent and after cleaning thoroughly wash it off with water For additi...

Page 87: ...an the saddlebag on each side us ing a high quality saddle soap Rub the surface of the soap using a damp cloth or sponge to produce a lather and then apply it to the surface of the saddle bags Allow t...

Page 88: ...aps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the elec...

Page 89: ...YCLE CARE AND STORAGE 7 5 7 C 90 F For more information on storing the battery see page 6 32 NOTE Make any necessary repairs before storing the motorcycle U5VN11E0 book Page 5 Tuesday April 13 2004 5...

Page 90: ...ce SE SF SG type or higher Engine oil quantity Without oil filter cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 10 L 4 33 US qt 3 61 Imp qt Transfer gear...

Page 91: ...04 Loading Maximum load XV17A 194 kg 428 lb XV17AW 194 kg 428 lb XV17AM 194 kg 428 lb XV17AT 179 kg 395 lb XV17ATM 179 kg 395 lb Total weight of rider passenger cargo and accessories Tire air pressure...

Page 92: ...b type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W 1 Tail brake light LED Front turn signal position light 12 V 23 W 8 0 W 2 Rear turn signal light 12 V 21 0 W 2 Licence pl...

Page 93: ...tification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification nu...

Page 94: ...is affixed to the frame under the rider seat See page 3 10 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1...

Page 95: ...tigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your deale...

Page 96: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 97: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4...

Page 98: ...RMATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5VN11E0 book Page 6 Tuesday April 13...

Page 99: ...CONSUMER INFORMATION 9 7 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5VN11E0 book Page 7 Tuesday April 13 2004 5 24 PM...

Page 100: ...CONSUMER INFORMATION 9 8 9 U5VN11E0 book Page 8 Tuesday April 13 2004 5 24 PM...

Page 101: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is inclu...

Page 102: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 103: ...Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 36 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6...

Page 104: ...light 3 2 Turn signal light bulb replacing 6 36 Turn signal switch 3 5 V Valve clearance adjusting 6 17 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings c...

Page 105: ...PRINTED IN JAPAN 2004 04 1 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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