ENGINE
3-4
EAS20472
ENGINE
EAS20520
ADJUSTING THE VALVE CLEARANCE
The following procedure applies to all of the
valves.
TIP
• Valve clearance adjustment should be made
on a cold engine, at room temperature.
• When the valve clearance is to be measured or
adjusted, the piston must be at top dead center
(TDC) on the compression stroke.
1. Remove:
• Seat
• Front fender
• Fuel tank
Refer to “GENERAL CHASSIS” on page 4-1.
2. Remove:
• Intake tappet cover
• Exhaust tappet cover “1”
• Camshaft sprocket cover “2”
3. Disconnect:
• Spark plug cap “1”
4. Remove:
• Spark plug “2”
5. Remove:
• Timing mark accessing screw “1”
• Crankshaft end accessing screw “2”
6. Measure:
• Valve clearance
Out of specification
→
Adjust.
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a. Turn the crankshaft counterclockwise.
b. When the piston is at TDC on the compres-
sion stroke, align the punch mark “a” in the
camshaft sprocket with the stationary pointer
“b” on the cylinder head.
c. Align the TDC mark “c” on the AC magneto
rotor with the stationary pointer “d” on the AC
magneto cover.
d. Measure the valve clearance with a thickness
gauge “1”.
Out of specification
→
Adjust.
2
1
2
1
Valve clearance (cold)
Intake
0.09–0.13 mm (0.0035–0.0051 in)
Exhaust
0.16–0.20 mm (0.0063–0.0079 in)
1
2
b
a
c
d
Summary of Contents for Raptor 700R 2009
Page 1: ...2009 SERVICE MANUAL YFM70RY 1S3 28197 E2 ...
Page 6: ......
Page 8: ......
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS 1 4 3 1 2 3 4 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 2 3 A A A A 2 1 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil delivery pipe 2 Oil filter 3 Oil pump ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 6 7 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A 4 1 2 3 1 A ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 2 1 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Balancer 1 2 Crankshaft ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 B A C C D D C C A D D B 6 7 1 2 3 4 5 6 1 6 2 6 3 4 A B C D E ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 39 A B B 4 1 1 2 2 3 A B B A A B ...
Page 72: ...CABLE ROUTING 2 45 A A A A 1 2 3 4 5 6 A 7 8 9 10 11 12 13 12 13 C D E F G H B ...
Page 76: ...CABLE ROUTING 2 49 A A A A 1 2 3 4 5 6 7 8 A 9 10 11 5 4 12 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 83: ......
Page 121: ...ELECTRICAL SYSTEM 3 38 1 a b ...
Page 122: ...ELECTRICAL SYSTEM 3 39 ...
Page 193: ......
Page 211: ...CAMSHAFT 5 18 T R Camshaft retainer bolt 10 Nm 1 0 m kg 7 2 ft lb ...
Page 265: ...TRANSMISSION 5 72 ...
Page 266: ...TRANSMISSION 5 73 ...
Page 276: ...WATER PUMP 6 9 ...
Page 286: ...THROTTLE BODY 7 9 ...
Page 289: ......
Page 301: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 6 Battery 7 Main fuse ...
Page 303: ...CHARGING SYSTEM 8 14 ...
Page 307: ...LIGHTING SYSTEM 8 18 ...
Page 313: ...SIGNALING SYSTEM 8 24 ...
Page 343: ...FUEL PUMP SYSTEM 8 54 ...
Page 344: ...ELECTRICAL COMPONENTS 8 55 EAS27972 ELECTRICAL COMPONENTS 2 3 ...
Page 364: ...ELECTRICAL COMPONENTS 8 75 ...
Page 371: ......
Page 372: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...