............................................................................................... 4-28
INTRODUCTION ..................................................................................... 4-34
CHECKING THE REAR BRAKE DISC.................................................... 4-34
REPLACING THE REAR BRAKE PADS................................................. 4-34
REMOVING THE REAR BRAKE CALIPER ............................................ 4-35
DISASSEMBLING THE REAR BRAKE CALIPER .................................. 4-36
CHECKING THE REAR BRAKE CALIPER............................................. 4-36
ASSEMBLING THE REAR BRAKE CALIPER ........................................ 4-36
INSTALLING THE REAR BRAKE CALIPER........................................... 4-37
CHECKING THE REAR BRAKE MASTER CYLINDER .......................... 4-39
ASSEMBLING THE REAR BRAKE MASTER CYLINDER...................... 4-39
INSTALLING THE REAR BRAKE MASTER CYLINDER ........................ 4-39
................................................................................................ 4-41
REMOVING THE CLUTCH SWITCH ...................................................... 4-42
REMOVING THE HANDLEBAR.............................................................. 4-42
CHECKING THE HANDLEBAR .............................................................. 4-42
INSTALLING THE HANDLEBAR ............................................................ 4-42
.......................................................................................... 4-45
REMOVING THE BEARING RETAINER ................................................ 4-46
CHECKING THE STEERING STEM ....................................................... 4-46
INSTALLING THE BEARING RETAINER ............................................... 4-46
INSTALLING THE LOCK WASHER........................................................ 4-46
INSTALLING THE PITMAN ARM............................................................ 4-46
TIE-RODS AND STEERING KNUCKLES
..................................................... 4-47
REMOVING THE STEERING KNUCKLES ............................................. 4-48
CHECKING THE TIE-RODS ................................................................... 4-48
CHECKING THE STEERING KNUCKLES.............................................. 4-48
INSTALLING THE TIE-RODS ................................................................. 4-48
FRONT ARMS AND FRONT SHOCK ABSORBER ASSEMBLIES
............. 4-49
HANDLING THE FRONT SHOCK ABSORBER ASSEMBLIES .............. 4-51
DISPOSING OF A FRONT SHOCK ABSORBER ASSEMBLY............... 4-51
REMOVING THE FRONT ARMS ............................................................ 4-51
CHECKING THE FRONT ARMS............................................................. 4-51
CHECKING THE FRONT SHOCK ABSORBER ASSEMBLIES ............. 4-52
CHECKING THE FRONT ARM BALL JOINTS ....................................... 4-52
INSTALLING THE FRONT ARMS AND
FRONT SHOCK ABSORBER ASSEMBLIES......................................... 4-53
.................................................... 4-55
HANDLING THE REAR SHOCK ABSORBER ASSEMBLY.................... 4-57
DISPOSING OF A REAR SHOCK ABSORBER ASSEMBLY ................. 4-57
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY................... 4-57
CHECKING THE RELAY ARM AND CONNECTING ARM ..................... 4-57
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY ................... 4-57
INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY ................. 4-58
Summary of Contents for Raptor 700R 2009
Page 1: ...2009 SERVICE MANUAL YFM70RY 1S3 28197 E2 ...
Page 6: ......
Page 8: ......
Page 52: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS 1 4 3 1 2 3 4 ...
Page 54: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 2 3 A A A A 2 1 ...
Page 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil delivery pipe 2 Oil filter 3 Oil pump ...
Page 56: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 1 2 3 4 5 6 7 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A 4 1 2 3 1 A ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 2 1 ...
Page 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Balancer 1 2 Crankshaft ...
Page 64: ...COOLING SYSTEM DIAGRAMS 2 37 B A C C D D C C A D D B 6 7 1 2 3 4 5 6 1 6 2 6 3 4 A B C D E ...
Page 66: ...COOLING SYSTEM DIAGRAMS 2 39 A B B 4 1 1 2 2 3 A B B A A B ...
Page 72: ...CABLE ROUTING 2 45 A A A A 1 2 3 4 5 6 A 7 8 9 10 11 12 13 12 13 C D E F G H B ...
Page 76: ...CABLE ROUTING 2 49 A A A A 1 2 3 4 5 6 7 8 A 9 10 11 5 4 12 ...
Page 80: ...CABLE ROUTING 2 53 ...
Page 83: ......
Page 121: ...ELECTRICAL SYSTEM 3 38 1 a b ...
Page 122: ...ELECTRICAL SYSTEM 3 39 ...
Page 193: ......
Page 211: ...CAMSHAFT 5 18 T R Camshaft retainer bolt 10 Nm 1 0 m kg 7 2 ft lb ...
Page 265: ...TRANSMISSION 5 72 ...
Page 266: ...TRANSMISSION 5 73 ...
Page 276: ...WATER PUMP 6 9 ...
Page 286: ...THROTTLE BODY 7 9 ...
Page 289: ......
Page 301: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 6 Battery 7 Main fuse ...
Page 303: ...CHARGING SYSTEM 8 14 ...
Page 307: ...LIGHTING SYSTEM 8 18 ...
Page 313: ...SIGNALING SYSTEM 8 24 ...
Page 343: ...FUEL PUMP SYSTEM 8 54 ...
Page 344: ...ELECTRICAL COMPONENTS 8 55 EAS27972 ELECTRICAL COMPONENTS 2 3 ...
Page 364: ...ELECTRICAL COMPONENTS 8 75 ...
Page 371: ......
Page 372: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...