Yamaha Nouvo AT115C Owner'S Manual Download Page 54 | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-20

7

EWA10650

WARNING

_

If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.

_

EAU22380

Checking the front brake pads
and rear brake shoes

The front brake pads and the rear
brake shoes must be checked for wear
at the intervals specified in the periodic
maintenance and lubrication chart.

EAU22430

Front brake pads

Each front brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that the wear

indicator grooves have almost disap-
peared, have a Yamaha dealer replace
the brake pads as a set.

EAU22540

Rear brake shoes

The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.

1. Rear brake lever free play adjusting nut

ZAUU0321

1. Brake pad wear indicator groove

ZAUU0322

1. Brake shoe wear indicator

2. Brake shoe wear limit line

ZAUU0323

E_1P7F8199E2.book Page 20 Tuesday, January 27, 2009 10:29 AM

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Summary of Contents for Nouvo AT115C

Page 1: ...DIC183 Read this manual carefully before operating this vehicle 1P7 F8199 E2 AT115S C OWNER S MANUAL E_1P7F8199E2 book Page 1 Tuesday January 27 2009 10 29 AM ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold E_1P7F8199E2 book Page 1 Tuesday January 27 2009 10 29 AM ...

Page 3: ... In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent...

Page 4: ...all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP E_1P7F8199E2 book Page 1 ...

Page 5: ...08 by Thai Yamaha Motor Co Ltd 1st edition October 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand E_1P7F8199E2 book Page 2 Tuesday January 27 2009 10 29 AM ...

Page 6: ...ings and panels 7 6 Checking the spark plug 7 7 Engine oil and oil strainer 7 9 Final transmission oil 7 11 Air filter and V belt case air filter elements 7 12 Adjusting the carburetor 7 15 Adjusting the engine idling speed 7 15 Adjusting the throttle cable free play 7 16 Valve clearance 7 16 Tires 7 17 Wheels 7 18 Checking the front brake lever free play 7 19 Adjusting the rear brake lever free p...

Page 7: ...TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 E_1P7F8199E2 book Page 2 Tuesday January 27 2009 10 29 AM ...

Page 8: ...ntain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 2 3 1 ZAUU0265 1 LOCATION OF IMPORTANT LABELS E_1P7F8199E2 book Page 1 Tuesday January 27 2009 10 29 AM ...

Page 9: ...operator and a passen ger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous ap pears to be very effective in reduc ing the chance of this type of accident Therefore Wear a brightly colored jacket Use ...

Page 10: ... shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abra sions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective ...

Page 11: ...within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the motorcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to dis tribute the weight as evenly as possible on both sides of the mo torcycle to minimize imbalance or instability Shifting weights can create a sud den imba...

Page 12: ...cessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improp er weight distribution or aerody namic changes If accessories are added to the handlebar or front...

Page 13: ...e you and open a door in your path Railroad crossings streetcar rails iron plates on road construction sites and manhole covers be come extremely slippery when wet Slow down and cross them with caution Keep the scooter up right otherwise it could slide out from under you The brake pads could get wet when you wash the scooter After washing the scooter check the brakes before riding Always wear a he...

Page 14: ...oosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match the size of the rider s head Never subject a helmet to heavy shocks Wearing the helmet correctly Always connect the chin strap In the case of an accident the helmet has a much less chance of coming off if the chin strap is connected Types of helmets and their usage Half type use only for riding at lo...

Page 15: ...hook page 4 7 2 Throttle stop screw page 7 15 3 Storage compartment page 4 8 4 Kickstarter page 4 6 5 Engine oil drain bolt A page 7 10 6 Engine oil drain bolt B page 7 10 ZAUU0266 1 DESCRIPTION E_1P7F8199E2 book Page 1 Tuesday January 27 2009 10 29 AM ...

Page 16: ...SCRIPTION 3 2 3 EAU10420 Right view 7 Engine oil filter cap page 7 9 8 Air filter element page 7 12 9 Battery page 7 26 10 Fuse page 7 28 ZAUU0267 E_1P7F8199E2 book Page 2 Tuesday January 27 2009 10 29 AM ...

Page 17: ...Rear brake lever page 4 3 2 Left handlebar switches page 4 2 3 Speedometer unit page 4 2 4 Fuel gauge page 4 2 5 Start switch page 4 2 6 Throttle grip page 7 16 7 Front brake lever page 4 3 ZAUU0268 E_1P7F8199E2 book Page 3 Tuesday January 27 2009 10 29 AM ...

Page 18: ...rical systems are off The key can be removed EWA10061 WARNING _ Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident _ EAU10701 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Pu...

Page 19: ...th a speedometer an odometer and a fuel meter The speedometer shows riding speed The odometer shows the total distance traveled The fuel meter indi cates the amount of fuel in the fuel tank EAU12348 Handlebar switches Left Right 1 Left turn signal indicator light 2 Right turn signal indicator light 3 High beam indicator light ZAUU0272 1 1 1 2 2 3 3 1 Speedometer 2 Odometer 3 Fuel meter ZAUU0273 1 ...

Page 20: ...tch to sound the horn EAUM1132 Start switch Push this switch while applying the front or rear brake to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU12900 Front brake lever The front brake lever is located on the right handlebar grip To apply the front brake pull this lever toward the handle bar grip EAU12950 Rear brake lever The rear br...

Page 21: ...after filling fuel Leaking fuel is a fire hazard _ EAU13212 Fuel Make sure there is sufficient gasoline in the tank EWA10881 WARNING _ Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions _ 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel wh...

Page 22: ...r immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes _ EAUU0042 ECA11400 NOTICE _ Use only unleaded gasoline The use of leaded gasoline will cause se vere damage to internal engine parts such as the valves and piston rings as well as to the exhaust sys tem _ Gasohol Gasohol is a mixture of unleaded gaso line and ethanol Ga...

Page 23: ...the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat _ ECA10701 NOTICE _ Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter _ EAU37650 Kickstarter If the engine fails to start by pushing the start switch try to start it by u...

Page 24: ...e seat down and then push it down to lock it in place 2 Remove the key from the main switch if the motorcycle will be left unattended TIP _ Make sure that the seat is properly se cured before riding _ EAUU0390 Convenience hook EWAU0010 WARNING _ Do not exceed the load limit of 1 kg 2 2 lb for the convenience hook Do not exceed the maximum load of 160 kg 353 lb for the motorcycle _ 1 Open ZAUU0282 ...

Page 25: ...t To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment _ To store a helmet in the storage com partment pl...

Page 26: ...heck the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 4 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 9 Final transmission oil Check vehicle for oil leakage 7 11 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system C...

Page 27: ...heck tire condition and tread depth Check air pressure Correct if necessary 7 17 7 18 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 23 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights si...

Page 28: ... the key to ON 2 Close the throttle grip completely 3 Start the engine by pushing the start switch or by kicking the kick starter while applying the front or rear brake NOTICE For maxi mum engine life never acceler ate hard when the engine is cold ECA11041 If the engine fails to start by push ing the start switch release the switch wait a few seconds and then try again Each starting at tempt shoul...

Page 29: ...rrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16780 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throt tle grip in direction b EAU16793 Brak...

Page 30: ...y on your riding style Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Avoid high engine speeds with no load on the engine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traffic lights or at railroad crossings EAU16830 Engine break in There is never a more important period in the life of your...

Page 31: ...y through the gears but do not use full throttle at any time 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle 1000 km 600 mi and beyond Avoid prolonged full throttle operation Vary the engine speed occasionally NOTICE After 1000 km 600 mi of operation the engine oil must be changed the oil filter cartridge or element replaced and the oil strain er cleaned If any engine trouble s...

Page 32: ...haust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehi cle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire _ E_1P7F8199E2 book Page 5 Tuesday January 27 2009 10 29 AM ...

Page 33: ...ST POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance E_1P7F8199E2 book Page 6 Tuesday January 27 2009 10 29 AM ...

Page 34: ...CE WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S E_1P7F8199E2 book Page 7 Tuesday January 27 2009 10 29 AM ...

Page 35: ...amaha dealer perform service _ EWA15121 WARNING _ Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more i...

Page 36: ...c maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING km ANNUAL CHECK 1000 4000 7000 10000 13000 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust 4 Carburetor Adjust engine idling speed 5 Muffler and exhaust pipe Check the screw clamp s for loosenes...

Page 37: ... pads Whenever worn to the limit 5 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 6 Brake hose Check for cracks or damage Replace Every 4 years 7 Wheels Cast Check runout and for damage 8 Wheels Spoke Check runout spoke tightness and for damage Tighten spokes if necessary 9 Tires Check tread depth and for damage Replace if necessary Check...

Page 38: ...e for oil leakage Every 3000 km 1800 mi 18 Engine oil strainer Clean 19 Final transmission oil Check vehicle for oil leakage Change Every 10000 km 6000 mi 20 V belt Check for damage and wear Replace Every 25000 km 16000 mi 21 Front and rear brake switches Check operation 22 Moving parts and cables Lubricate 23 Throttle grip housing and cable Check operation and free play Adjust the throttle cable ...

Page 39: ...usty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hoses every four years and if cracked or damaged _ E_1P7F8199E2 book Page 5 Tuesday January 27 2009 10 29 AM ...

Page 40: ...EAUU0270 Cowling A To remove the cowling 1 Remove the screws from cowling A 2 Pull cowling A off as shown TIP _ When removing cowling A pull out on the areas shown from top to bottom _ To install the cowling 1 Align the projections on cowling A with the slots of cowling B and then push cowling A into the origi nal position 1 Panel A 2 Cowling B 3 Cowling A ZAUU0291 1 Screw 2 Cowling A ZA 1 Screw 2...

Page 41: ...ark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark plug 1 Place the vehicle on the center...

Page 42: ...ug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP _ If a torque wrench is not available when installing a spark p...

Page 43: ..._ The engine oil should be between the minimum and maximum level marks _ 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To change the engine oil and clean the oil strainer 1 Start the engine warm it up for several minutes and then...

Page 44: ... the specified amount of the recommended engine oil and then install and tighten the oil filler cap TIP _ Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down _ ECA11620 NOTICE _ In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci 1 Engine oil straine...

Page 45: ...the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the center stand 3 Place an oil pan under the final transmission case to collect the used oil 4 Remo...

Page 46: ...t the intervals specified in the periodic maintenance and lubrica tion chart Service the air filter elements more frequently if you are riding in un usually wet or dusty areas Checking and replacing the air filter element 1 Place the vehicle on the center stand 2 Remove panel A See page 7 7 for panel removal and installation procedures 3 Remove the air filter case cover by removing the screws 4 Re...

Page 47: ...ment for damage and replace it if necessary 6 Apply oil of the recommended type to the entire surface of the ele ment and then squeeze the ex cess oil out WARNING Use only a dedicated parts cleaning sol vent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10431 NOTICE To avoid damaging the air filter element handle it gently and carefully and do not...

Page 48: ...otherwise the piston s and or cylinder s may become excessively worn ECA10531 Cleaning the air filter check hose and caps 1 Check each cap at the bottom left and right side of the air filter case and the hose at the bottom of the V belt case for accumulated dirt or water 2 If dirt or water is visible remove the cap or hose clean it and then install it Recommended oil Yamaha foam air filter oil or ...

Page 49: ...ntenance and lubrication chart The engine should be warm before making this adjustment TIP _ The engine is warm when it quick ly responds to the throttle A diagnostic tachometer is needed to make this adjustment _ 1 Open the seat See page 4 7 for seat opening and closing proce dures 2 Remove panel A See page 7 7 for panel removal and installation procedures 3 Attach the tachometer to the spark plu...

Page 50: ...throttle cable free play turn the adjusting nut in di rection a To decrease the throt tle cable free play turn the adjusting nut in direction b 3 Tighten the locknut EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified...

Page 51: ...WARNING _ Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident _ Tire inspection The tires must be checked before each ride If the tire shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately TIP _ The tire tread depth limits may differ from country t...

Page 52: ... as soon as possible with a high quality product _ EAUU0290 Wheels To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness for spoke wheel model or damage before each ride If any damage is found have a Yamaha dealer re place the w...

Page 53: ...e Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent _ EAU22170 Adjusting the rear brake lever free play The brake lever free play should mea sure 10 0 20 0 mm 0 39 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at t...

Page 54: ...indicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator whi...

Page 55: ...the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and ...

Page 56: ...hecked and re placed by a Yamaha dealer at the inter vals specified in the periodic maintenance and lubrication chart EAU23101 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer...

Page 57: ... specified in the periodic maintenance chart EAU43641 Lubricating the front and rear brake levers Front Rear The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart ZAUU0325 ZAUU0326 Recommended lubricants Front brake lever Silicone grease Rear brake lever Lithium soap based grease E_1P7F8199E2 book Pag...

Page 58: ... EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury ...

Page 59: ... intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground See page 7 24 for more information WARNING To avoid injury securely support the vehicle so there is no dan ger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt...

Page 60: ...ecked before each ride and at the in tervals specified in the periodic mainte nance and lubrication chart To check the electrolyte level 1 Remove panel A See page 7 7 for removal procedures 2 Remove the battery band then pull out the negative lead 3 Pull the breather hose out as shown 4 Pull the battery out of the battery compartment 5 Place the battery on a level sur face and check the electrolyt...

Page 61: ...ent ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN _ ECA10610 NOTICE _ Use only distilled water as tap water contains minerals that are harmful to the battery _ 7 Check if the positive lead red is tightened to the positive terminal 8 Install the battery to the vehicle 9 Connect and tighten the negative lead black to the negative termi na...

Page 62: ...ee page 7 7 for removing proce dure If the fuse is blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Pull the battery out See page 7 26 for checking the electrolyte level re moving installing battery 3 Pull the starter relay out 4 Remove the blown fuse and then install a new fuse of the specified amperage ECA10640 NOTICE _ Do not use a fuse of a higher amper...

Page 63: ...arency of the glass the luminosity of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner _ 1 Place the motorcycle on the cen terstand 2 Remove cowling A See page 7 6 for removing procedure 3 Remove the headlight bulb cover by turning it counterclockwise 4 Remove the headlight bu...

Page 64: ... the scooter on the center stand 2 Remove cowling A See page 7 6 3 Remove the socket together with the bulb by turning it counter clockwise 4 Remove the burnt out bulb by pushing it in and turning it counter clockwise 5 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 6 Install the socket together with the bulb by turning it clockwise 7 Install the cowling 1 ...

Page 65: ...riginal position push it in and then turn it clockwise unit it stops 5 Place the tail brake light lens into its original position and then in stall the screws NOTICE Do not overtighten the screw other wise the lens may break ECA11191 Turn signal light bulb 1 Remove the tail brake turn signal light lens See page 7 31 for de tails 2 Remove the burnt out bulb 3 Insert a new bulb into its original pos...

Page 66: ...e any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills EWA15141 WARNING _ When checking the fuel system do not smoke and mak...

Page 67: ...e vehicle Remove the spark plug and check the electrodes 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Open the throttle halfway and operate the electric starter or kickstarter Operate the electri...

Page 68: ...such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge w...

Page 69: ...E Do not use warm water since it increases the corrosive action of the salt ECA10791 2 Apply a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in du...

Page 70: ...y to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored _ Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour ...

Page 71: ...o that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 7 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 8 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm p...

Page 72: ...0 70 Imp qt Final transmission oil Type Yamalube 4 stroke or SAE 10W 30 API Service SE type motor oil Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline or gasohol 91 min pump octane Fuel tank capacity 4 8 L 1 27 US gal 1 06 Imp gal Carburetor Manufacturer MIKUNI Type quantity BS26 1 Spark plug s Manufacturer model CR7HSA NGK Spark plug gap 0 6 0 7 mm 0 024 0...

Page 73: ...opic fork Spring shock absorber type Coil spring oil damper Wheel travel 90 0 mm 3 54 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 62 0 mm 2 44 in Electrical system Ignition system DC CDI Charging system AC magneto Battery Model GTZ5S Voltage capacity 12 V 7 0 Ah Headlight Bulb type Incandescent bulb Bulb voltage wattage quantity Headlight 12 V ...

Page 74: ...ey identification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26410 Vehicle identification number The vehicle identification number is stamped into the frame TIP _ The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the l...

Page 75: ...UMER INFORMATION 10 2 10 EAU26450 Engine serial number The engine serial number is stamped into the final gear case 1 Engine serial number ZAUU0342 E_1P7F8199E2 book Page 2 Tuesday January 27 2009 10 29 AM ...

Page 76: ...E_1P7F8199E2 book Page 3 Tuesday January 27 2009 10 29 AM ...

Page 77: ...E_1P7F8199E2 book Page 4 Tuesday January 27 2009 10 29 AM ...

Page 78: ...PRINTED IN THAILAND E_1P7F8199E2 book Page 1 Tuesday January 27 2009 10 29 AM ...

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