Yamaha MTM690 Owner'S Manual Download

Page: 79 / 98

Perio

ic maintenance an

justment

6-32

If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn off

the electrical circuit in question.

2. Remove the blown fuse, and then

install a new fuse of the specified
amperage.

WARNING! Do not

use a fuse of a hi

her ampera

ratin

than recommen

avoi

causin

extensive

am-

e to the electrical system an

possi

ly a fire.

[EWA15132]

1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuse

ZAUM1380

1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Backup fuse 2 (for ECU)
5. Backup fuse (for clock and immobilizer sys-

tem)

6. Radiator fan motor fuse
7. ABS solenoid fuse
8. ABS motor fuse
9. Parking lighting fuse
10.Auxiliary fuse
11.ABS control unit fuse
12.Spare fuse

7 8

9 10

1 2 3 4

5 6

Specifie

fuses:

Main fuse:

30.0 A

Auxiliary fuse:

2.0 A

Headlight fuse:

15.0 A

Signaling system fuse:

10.0 A

Ignition fuse:

10.0 A

Parking lighting fuse:

7.5 A

Radiator fan motor fuse:

10.0 A

ABS motor fuse:

30.0 A

ABS solenoid fuse:

20.0 A

ABS control unit fuse:

7.5 A

Backup fuse:

7.5 A

Backup fuse 2:

10.0 A

UBU3E1E0.book Page 32 Monday, June 4, 2018 5:20 PM

Summary of Contents for MTM690

Page 1: ...PANTONE285C MTM690 MTM690 U OWNER S MANUAL BU3 F8199 E1 Read this manual carefully before operating this vehicle English E ...

Page 2: ...rective 2014 53 EU The full text of the EU declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 134 2 kHz The maximum radio frequency power 49 0 dBμV m Manufacturer YAMAHA MOTOR ELECTRONICS Co Ltd 1450 6 Mori Mori machi Shuchi Gun Shizuoka 437 0292 Japan Importer YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk ...

Page 3: ... and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the mo...

Page 4: ...tential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING...

Page 5: ... U OWNER S MANUAL 2018 by MBK INDUSTRIE 1st edition May 2018 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France UBU3E1E0 book Page 2 Monday June 4 2018 5 20 PM ...

Page 6: ... emission control system 6 3 General maintenance and lubrication chart 6 5 Checking the spark plugs 6 9 Canister 6 10 Engine oil and oil filter cartridge 6 10 Coolant 6 13 Replacing the air filter element and cleaning the check hose 6 14 Checking the throttle grip free play 6 15 Valve clearance 6 15 Tires 6 16 Cast wheels 6 18 Adjusting the clutch lever free play 6 18 Checking the brake lever free...

Page 7: ... 36 Supporting the motorcycle 6 36 Troubleshooting 6 37 Troubleshooting charts 6 38 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnostic connector 9 2 Vehicle data recording 9 2 Index 10 1 UBU3E1E0 book Page 2 Monday June 4 2018 5 20 PM ...

Page 8: ... you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recog...

Page 9: ...to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is no...

Page 10: ...orcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and car...

Page 11: ...t change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle C...

Page 12: ...ires Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that ...

Page 13: ...page 3 19 3 Owner s tool kit page 6 2 4 Shift pedal page 3 13 5 Engine oil filler cap page 6 10 6 Engine oil drain bolt page 6 10 7 Engine oil level check window page 6 10 8 Engine oil filter cartridge page 6 10 9 Coolant reservoir page 6 13 UBU3E1E0 book Page 1 Monday June 4 2018 5 20 PM ...

Page 14: ...ttery page 6 29 4 Shock absorber assembly spring preload adjusting ring page 3 21 5 Fuel tank cap page 3 15 6 Headlight page 6 33 7 Coolant drain bolt page 6 14 8 Brake pedal page 3 14 9 Rear brake light switch page 6 20 10 Rear brake fluid reservoir page 6 21 UBU3E1E0 book Page 2 Monday June 4 2018 5 20 PM ...

Page 15: ...Clutch lever page 3 13 2 Left handlebar switches page 3 12 3 Multi function meter unit page 3 6 4 Front brake fluid reservoir page 6 21 5 Right handlebar switches page 3 12 6 Throttle grip page 6 15 7 Brake lever page 3 14 UBU3E1E0 book Page 3 Monday June 4 2018 5 20 PM ...

Page 16: ...TIP Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can still be used to ...

Page 17: ... the engine can be start ed The key cannot be removed TIP The headlight comes on automatically when the engine is started and stays on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which ma...

Page 18: ...rn signal lights for an extended length of time may cause the battery to discharge EAU4939D Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each indicator light will flash when its corresponding turn signal lights are flashing 1 Push 2 Turn 1 2 1 Anti lock Brake System ABS warning light 2 Engine trouble warning light 3 Coolant temperature warning light 4 Oil pressure ...

Page 19: ...ight remains on even if the oil level is correct immediately turn the en gine off and have a Yamaha dealer check the vehicle TIP If the warning light does not go off after starting the engine check the engine oil level and add oil if necessary See page 6 10 If the warning light remains on after adding engine oil have a Yamaha dealer check the vehicle EAU11447 Coolant temperature warning light This...

Page 20: ...verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake system and electri cal circuits as soon as possible EAUM3621 Immobilizer system indicator light When the key is turned to OFF and 30 seconds have passed the indicator light will fla...

Page 21: ... operator and increase the risk of an accident The multi function meter unit is equipped with the following a speedometer a tachometer a fuel meter an eco indicator a transmission gear display a multi function display TIP Except when switching to the brightness control mode or to dis play the clock turn the key to ON before using the bottom and top set buttons For the UK To switch the speed ometer...

Page 22: ...reases When the last segment and frame start flashing refuel as soon as possible TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected in the fuel tank electrical circuit the fuel level segments frame and will flash repeatedly If this oc curs have a Yamaha dealer check the vehicle Eco indicator This indicator comes on when the vehi cle is being operated in an envir...

Page 23: ...e trav eled since they were last reset TIP The odometer will lock at 999999 and cannot be reset The tripmeter will reset to 0 and continue counting after 9999 9 is reached Push the bottom set button to switch the display between odometer ODO tripmeters TRIP 1 and TRIP 2 in stantaneous fuel consumption km L or L 100 km average fuel consump tion AVE_ _ _ km L or AVE_ _ _ L 100 km coolant temperature...

Page 24: ... TRIP F km L or L 100 km AVE_ _ _ km L or AVE_ _ _ L 100 km _ _ C Air_ _ C Clock _ _ _ _ ODO TRIP 1 TRIP 2 TRIP F For the UK TRIP F km L L 100 km or MPG AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG _ _ C Air_ _ C Clock _ _ _ _ ODO TRIP 1 TRIP 2 TRIP F To reset a tripmeter select it by push ing the bottom set button and then push the top set button for one sec ond If you do not reset the fuel re...

Page 25: ...on display settings push the bottom set button for two seconds To reset the average fuel consumption push the top set button for one sec ond TIP After resetting the average fuel con sumption _ _ _ will be shown until the vehicle has traveled 1 km 0 6 mi Coolant temperature This display shows the coolant tem perature from 40 C to 116 C in 1 C increments If the message HI flashes stop the vehicle th...

Page 26: ...shing 3 Push the top set button to set the hours 4 Push the bottom set button and the minute digits will start flashing 5 Push the top set button to set the minutes 6 Push the bottom set button to confirm settings and start the clock TIP When setting the hours and min utes push the top set button brief ly to increase the increment value one by one or push and hold the button to increase the increm...

Page 27: ...mer switch Set this switch to for the high beam and to for the low beam EAU12461 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When released the switch returns to the cen ter position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12501 Horn switch Press this switch to sound th...

Page 28: ...d NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12822 Clutch lever The clutch lever is located on the left side of the handlebar To disengage the clutch pull the lever toward the handlebar grip To engage the clutch release the lever The lever should be pulled rapidly and released slowly for smooth cl...

Page 29: ...nic con trol system which acts on the front and rear brakes independently Operate the brakes with ABS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake lever or brake ped al In this situation continue to apply the brakes and let the ABS work do not pump the brakes as this will re duce braking effectiveness WARNING EWA16051 Always keep a suffici...

Page 30: ...ing However special tools are required so please consult your Yamaha dealer NOTICE ECA20100 Be careful not to damage the wheel sensor or wheel sensor rotor other wise improper performance of the ABS will result EAU13076 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel t...

Page 31: ...gnition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately...

Page 32: ... to use premium unleaded gas oline with a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce mainte nance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not excee...

Page 33: ...t system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than ...

Page 34: ...s properly se cured before riding EAUM3640 Helmet holding cable A helmet holding cable is located un der the seat Use this cable in conjunc tion with the screwdriver to secure a helmet to the vehicle To secure a helmet with the helmet holding cable 1 Remove the seat See page 3 19 2 Remove the screwdriver from its holders by pulling it up from the left side and then remove the hel met holding cable...

Page 35: ... helmet holder since the helmet may hit objects causing loss of control and possibly an accident EWA10162 To release a helmet from the helmet holding cable 1 Remove the seat 2 Remove the screwdriver then re move the helmet holding cable from the helmet 3 Store the cable under the seat by hooking the cable loops over the screwdriver install the screw driver in its original position and then place t...

Page 36: ...l kit to make the adjustment WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to ex...

Page 37: ...ua tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been d...

Page 38: ...and the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 3 2 and 3 12 for switch operation information UBU3E1E0 book Page 23 Monday June 4 2018 5 20 PM ...

Page 39: ... has stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidest...

Page 40: ...points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 3 16 3 18 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Coolant Check coolant level in reservoir If necess...

Page 41: ...ottle grip free play and lubricate ca ble and grip housing 6 15 6 25 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 22 6 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 16 6 18 Brake and shift pedals Make...

Page 42: ...y tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 22 ITEM CHECKS PAGE UBU3E1E0 book Page 3 Monday June 4 2018 5 20 PM ...

Page 43: ... start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU83331 Starting the engine Under normal conditions shift the transmission into neutral before start ing the engine To start the engine with the transmission in gear the sidestand must be up and the clutch lever pulled To star...

Page 44: ... To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is run...

Page 45: ...ntinue to downshift as necessary 4 Once the motorcycle has stopped the transmission can be shifted into the neutral position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slowed ...

Page 46: ...carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17094 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r min NO...

Page 47: ...and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UBU3E1E0 book Page 5 Monday June 4 2018 5 20 PM ...

Page 48: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers ...

Page 49: ... owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 UBU3E1E0 book Page 2 Monday June 4 2018 ...

Page 50: ...ad EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km ...

Page 51: ... control system Check control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi UBU3E1E0 book Page 4 Monday June 4 2018 5 20 PM ...

Page 52: ...40000 km 24000 mi 3 Air filter case check hose Clean 4 Clutch Check operation Adjust 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Replace Every 4 years 8 Brake fluid Change Every 2 years 9 Wheels Check runout and ...

Page 53: ...eas 14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricate with lithium soap based grease 18 Clutch lever pivot shaft Lubricate with lithium soap based grease 19 Shif...

Page 54: ...m and con necting arm pivoting points Check operation 25 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 26 Engine oil filter car tridge Replace 27 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 28 Front and rear brake switches Check operation 29 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB ODO...

Page 55: ...ry two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 30 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 31 Lights signals and switches Check operation Adjust hea...

Page 56: ...d excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good est...

Page 57: ...brication chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the engine oil level check window located at the bottom left side of t...

Page 58: ...s 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the ...

Page 59: ...r higher Make sure that no foreign mate rial enters the crankcase 10 Check the O ring for damage and replace it if necessary 11 Install and tighten the engine oil filler cap 12 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil pressure w...

Page 60: ...itors for alu minum engines and mix with distilled water at a 1 1 ratio EAU20097 To check the coolant level Since the coolant level varies with en gine temperature check when the en gine is cold 1 Park the vehicle on a level surface 2 With the vehicle in an upright posi tion look at the coolant level in the reservoir 3 If the coolant is at or below the minimum level mark remove the coolant reservo...

Page 61: ...nt The coolant must be changed at the in tervals specified in the periodic main tenance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU60451 Replacing the air filter ele ment and cleaning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance ...

Page 62: ...and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventually engine damage To prevent this from occurring have your Yamaha dealer check and adjust the valve clearance at regular intervals TIP This service must be performed when the engin...

Page 63: ...d with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha...

Page 64: ...s accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve caps are secure...

Page 65: ...specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor...

Page 66: ...ighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the...

Page 67: ...allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator groove...

Page 68: ... Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surf...

Page 69: ...g Brake seals every 2 years Brake hoses every 4 years EAU22762 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU60046 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Push...

Page 70: ...k 1 Loosen the locknut at each end of the swingarm and then loosen the axle nut 2 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc tion a To loosen the drive chain turn the adjusting nut at each end of the swingarm in direction b and then push the rear wheel for ward TIP Using the alignment marks on each side of the swingarm make sure that bo...

Page 71: ...drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents ECA11122 2 Wipe the drive chain dry 3 Thoroughly lubrica...

Page 72: ...checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly ont...

Page 73: ... brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease UBU3E1E0 book Page 26 Monday June 4 2018 5 20 PM ...

Page 74: ...perator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic mainte...

Page 75: ... to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and lubrica...

Page 76: ...d which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explos...

Page 77: ... stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure to turn the main switch off then con nect the positive lead before connecting the negative lead ECA16842 4 When installing the battery make sure the positive battery lead is routed through the hole in the bat te...

Page 78: ...emov ing the bolts 3 Remove the diagnostic connector by pulling it upward 4 Remove the battery cover by re moving the bolts TIP To access the main fuse remove the starter relay cover as shown Tightening torque Seat holder bolts 7 N m 0 7 kgf m 5 2 lb ft 1 Seat holder 2 Bolt ZAUM1377 2 1 1 Diagnostic connector 2 Battery cover 3 Bolt 1 Battery cover 3 1 2 ZAUM1387 1 UBU3E1E0 book Page 31 Monday June...

Page 79: ...380 2 3 4 1 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Backup fuse 2 for ECU 5 Backup fuse for clock and immobilizer sys tem 6 Radiator fan motor fuse 7 ABS solenoid fuse 8 ABS motor fuse 9 Parking lighting fuse 10 Auxiliary fuse 11 ABS control unit fuse 12 Spare fuse 7 8 9 10 11 1 2 3 4 5 6 12 12 Specified fuses Main fuse 30 0 A Auxiliary fuse 2 0 A Headlight fuse 15 0 A Signaling...

Page 80: ...TICE ECA10651 Take care not to damage the follow ing parts Headlight bulb Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do ...

Page 81: ...amaha dealer adjust the headlight beam if necessary EAU45226 Replacing the auxiliary light bulb If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit See page 6 33 2 Remove the auxiliary light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pulling it out 1 Headlight bulb cover 2 Headlight coupler 1 Headlight bulb holder 2 Head...

Page 82: ...quipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU24205 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 1 Auxiliary light bulb ZAUM1385 1 1 Turn signal light lens 2 Screw 1 2 UBU3E1E0 book Page 35 Monday June 4 ...

Page 83: ... not come on have a Yamaha dealer check the electrical circuit or replace the bulb EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maintenance stands when removing the front or rear wheel or when performing other maintenance that requires the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maint...

Page 84: ...equire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and ...

Page 85: ...s Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not s...

Page 86: ... hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check ...

Page 87: ...outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alw...

Page 88: ...mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corro...

Page 89: ...ax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26183 St...

Page 90: ... the engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively t...

Page 91: ...higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 60 L 1 69 US qt 1 41 Imp qt Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 14 L 3 7 US gal 3...

Page 92: ...brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Headlight Bulb type Halogen bulb Bulb wattage Headlight H4 60 0 W 55 0 W Brake tail light LED Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light 5 0 W License plate light 5 0 W Fuse s Main fuse 30 0 A Auxiliary f...

Page 93: ...R MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is s...

Page 94: ...en a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to ou...

Page 95: ...erflow hose 3 18 Fuel tank cap 3 15 Fuses replacing 6 31 H Handlebar switches 3 12 Hazard switch 3 13 Headlight bulb replacing 6 33 Helmet holding cable 3 19 High beam indicator light 3 4 Horn switch 3 12 I Identification numbers 9 1 Ignition circuit cut off system 3 23 Immobilizer system 3 1 Immobilizer system indicator light 3 5 Indicator lights and warning lights 3 3 L License plate light 6 36 ...

Page 96: ...leshooting charts 6 38 Turn signal indicator lights 3 3 Turn signal light bulb replacing 6 35 Turn signal switch 3 12 V Valve clearance 6 15 Vehicle identification number 9 1 W Wheel bearings checking 6 29 Wheels 6 18 UBU3E1E0 book Page 2 Monday June 4 2018 5 20 PM ...

Page 97: ...UBU3E1E0 book Page 3 Monday June 4 2018 5 20 PM ...

Page 98: ...PRINTED IN FRANCE 2018 05 E PANTONE285C MBK Industrie Z I de Rouvroy 02100 Saint Quentin SAS au capital de 14 000 000 Original instructions ...

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Yamaha MTM690, Owner'S Manual

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