Yamaha MT09M Owner'S Manual Download Page 78 | Manualshive

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Perio

d

ic maintenance an

d

a

d

justment

8-18

8

EAU22083

A

d

justin

g

the clutch lever free

play

Measure the clutch lever free play as
shown.

Periodically check the clutch lever free
play and, if necessary, adjust it as fol-
lows.
To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt in direction (a). To decrease the
clutch lever free play, turn the adjusting
bolt in direction (b).

TIP

If the specified free play cannot be ob-
tained as described above or if the
clutch does not operate correctly, have
a Yamaha dealer check the internal
clutch mechanism.

EAU37914

Checkin

g

the

b

rake lever free

play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

WARNING

EWA14212

A soft or spon

g

y feelin

g

in the

b

rake

lever can in

d

icate the presence of

air in the hy

d

raulic system. If there is

air in the hy

d

raulic system, have a

Yamaha

d

ealer

b

lee

d

the system

b

e-

fore operatin

g

the vehicle. Air in the

hy

d

raulic system will

d

iminish the

1. Clutch lever free play adjusting bolt
2. Clutch lever free play

Clutch lever free play:

10.0–15.0 mm (0.39–0.59 in)

1

2

(a)

(b)

1. No brake lever free play

1

UB7N10E0.book Page 18 Wednesday, October 14, 2020 10:14 AM

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Summary of Contents for MT09M

Page 1: ...s vehicle MOTORCYCLE OWNER S MANUAL Specifications Consumer information Motorcycle care and storage Periodic maintenance and adjustment For your safety pre operation checks Instrument and control functions Special features Description Safety information Location of important labels Operation and important riding points Index English E ...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it is...

Page 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancie...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Page 5: ...tor Corporation U S A 1st edition September 2020 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 34 61 UB7N10E0 book Page 2 Wednesday October 14 2020 10 14 AM ...

Page 6: ...d important riding points 7 1 Engine break in 7 1 Starting the engine 7 2 Shifting 7 3 Parking 7 5 Periodic maintenance and adjustment 8 1 Tool kit 8 2 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 5 Checking the spark plugs 8 9 Canister for California 8 10 Engine oil 8 10 Why Yamalube 8 12 Coolant 8 13 Air filter element 8 14 Checking t...

Page 7: ... 34 Motorcycle care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 3 Specifications 10 1 Consumer information 11 1 Identification numbers 11 1 Diagnostic connector 11 3 Vehicle data recording 11 3 Reporting safety defects 11 4 Motorcycle noise regulation 11 5 Maintenance record 11 6 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMITED WARRANTY 11 8...

Page 8: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 4 3 6 7 5 UB7N10E0 book Page 1 Wednesday October 14 2020 10 14 AM ...

Page 9: ...r loading can cause loss of control Read owner s manual for proper loading 3JJ 28446 A1 WARNING 3 kg 7 lbs B7N 21686 00 3 2 1 FUEL THROTTLE BODY TANK SOLENOID VALVE CHARCOAL CANISTER ATMOSPHERE EMISSION HOSE ROUTING 2 California only 1 California only 3 4 UB7N10E0 book Page 2 Wednesday October 14 2020 10 14 AM ...

Page 10: ...90kg 198 lbs maximum load FRONT REAR 14B 21668 00 WARNING 29P 2816R 01 BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 5 7 6 UB7N10E0 book Page 3 Wednesday October 14 2020 10 14 AM ...

Page 11: ... Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recognize...

Page 12: ...ain tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not su...

Page 13: ...cle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo m...

Page 14: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Caref...

Page 15: ... Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that are ...

Page 16: ...e 5 24 2 Compression damping force adjuster page 5 24 3 Battery page 8 28 4 Seat page 5 23 5 Rebound damping force adjuster page 5 26 6 Spring preload adjuster page 5 26 7 Shift pedal page 5 17 8 Engine oil drain bolt page 8 10 UB7N10E0 book Page 1 Wednesday October 14 2020 10 14 AM ...

Page 17: ...djuster page 5 24 4 Rebound damping force adjuster page 5 24 5 Coolant reservoir page 8 13 6 Engine oil level check window page 8 10 7 Engine oil filler cap page 8 10 8 Brake pedal page 5 18 9 Rear brake light switch page 8 19 10 Rear brake fluid reservoir page 8 20 UB7N10E0 book Page 2 Wednesday October 14 2020 10 14 AM ...

Page 18: ...page 5 16 2 Left handlebar switches page 5 2 3 Main switch steering lock page 5 1 4 Instrument panel page 5 4 5 7 5 Right handlebar switches page 5 2 6 Front brake fluid reservoir page 8 20 7 Throttle grip 8 Brake lever page 5 17 UB7N10E0 book Page 3 Wednesday October 14 2020 10 14 AM ...

Page 19: ...turned off The D MODE is controlled by the MODE switches see page 5 3 for more information EAU91432 TCS MODE This model is equipped with adjustable traction slide and lift control systems TCS SCS and LIF These are grouped together into TCS MODE TCS MODE has 4 settings TCS MODE M is customizable in the settings MENU see page 5 13 TCS The traction control system helps maintain traction when accelera...

Page 20: ...ue to excessive speed when entering turns when accelerating hard at a sharp lean angle or while braking and cannot prevent front wheel slip ping As with any vehicle approach surfaces that may be slippery with caution and avoid especially slip pery surfaces When the vehicle power is on the trac tion control system automatically turns on The traction control system can be turned on or off manually o...

Page 21: ...o occur QSS does not operate when the clutch lever is pulled therefore normal shifting can be done even when QSS is set to on Check the QS indicator for current status and usability information Upshifting conditions Vehicle speed of at least 20 km h 12 mi h Engine speed of at least 2200 r min Accelerating open throttle Downshifting conditions Vehicle speed of at least 20 km h 12 mi h Engine speed ...

Page 22: ...o engage and maximize braking when the vehicle is upright BC2 uses additional data from the IMU to regulate applied brake power when cornering to suppress lateral wheel slip WARNING EWA20891 The brake control system is not a substitute for the use of proper rid ing and braking techniques The brake control system cannot pre vent all loss of traction due to over braking from excessive speed or later...

Page 23: ...hout the engine running EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU73800 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn t...

Page 24: ...ebar switches Left Right 1 Push 2 Turn 1 2 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Hazard switch OFF 5 Horn switch 1 1 2 1 2 3 4 5 1 MODE up switch 2 MODE switch 3 MODE down switch 1 Stop Run Start switch 2 Wheel switch 1 1 2 3 1 2 3 1 1 1 2 2 UB7N10E0 book Page 2 Wednesday October 14 2020 10 14 AM ...

Page 25: ...ashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic haz ard The hazard lights can be turned on or off only when the key is in the ON po sition You can turn the main switch to the OFF or LOCK position and the hazard lights will continue to flash To turn off the hazard lights turn the ma...

Page 26: ... inward press the wheel switch in towards the handlebar to select items indicated by the cursor and con firm settings changes Press and hold the switch inward to reset selected items TIP If the wheel switch is not operated for a certain period of time the cursor will disappear For items that can be reset leave the cursor over the item press and hold the switch to reset See page 5 7 for more inform...

Page 27: ...on this light should come on for a few seconds and then go off Otherwise have a Yamaha dealer check the vehicle EAU91790 ABS warning light In normal operation the ABS warning light comes on when the vehicle is turned on and goes off after traveling at a speed of 5 km h 3 mi h or higher TIP If the warning light does not work as described above or if the warning light comes on while riding the ABS m...

Page 28: ... oil pressure and coolant warn ing light does not go off after start ing the engine or if it comes on while the engine is running stop the vehi cle and engine immediately If the engine is overheating the coolant temperature warning icon will come on Let the en gine cool Check the coolant level see page 8 35 If the engine oil pressure is low the oil pressure warning icon will come on Check the oil ...

Page 29: ... increase the risk of an acci dent Speedometer The speedometer shows the vehicle s traveling speed TIP The display can be switched between kilometers and miles See Unit on page 5 15 1 Tachometer 2 Speedometer 3 Quick shift indicator QS 4 Transmission gear display 5 Vehicle information displays 6 Settings MENU icon 7 Grip warmer indicator option 8 Brake control icon BC 9 Clock 10 MODE display 11 La...

Page 30: ...ate the wheel switch to choose a different display item Push the wheel switch inward to con firm the new display item TIP ODO will lock at 999999 and can not be reset TRIP1 and TRIP2 will reset to 0 and begin counting again after 9999 9 has been reached When the fuel tank reserve level has been reached F TRIP ap pears automatically and begins recording distance traveled from that point After refue...

Page 31: ...ht can be ad justed using the MODE up down switches Use the MODE switch to toggle left right between TCS MODE and D MODE See page 4 1 for information on D MODE and TCS MODE settings TIP When the engine trouble warning light the auxiliary system warning or the coolant temperature warning are on D MODE and TCS MODE cannot be adjusted The previously selected modes will be displayed when the vehicle p...

Page 32: ...ature level Press the wheel switch inward to con firm the temperature level and exit the grip warmer function NOTICE ECA17932 Be sure to wear gloves when using the grip warmers Do not use the grip warmers in warm weather If the handlebar grip or throttle grip becomes worn or dam aged stop using the grip warm ers and replace the grips The function of the wheel switch can be locked into grip warmer ...

Page 33: ... as follows Err and indicator light indicates an ECU error Err only indicates an ABS ECU error TIP Depending on the nature of the error the display may not function properly and TCS settings may be impossible to change Additionally ABS may not function properly Use extra care when braking and have a Yamaha dealer check the vehicle immediately Auxiliary system warning This icon appears if a problem...

Page 34: ...enu by pressing and holding the wheel switch may not save set tings changes Display Setting This module allows you to switch the lap time mode and tachometer color mode ON OFF When the lap time mode is selected the twin vehicle information displays on the main screen will display a lap timer and a lap counter To exit the lap time mode the turn lap timer OFF in the display setting module Module Des...

Page 35: ...d on or off via the main screen using the MODE switches SCS and LIF can be turned off in dependently of TCS for TCS MODE M When TCS MODE has been set to OFF on the main screen TCS SCS and LIF are all turned off to gether SCS SCS can be set to OFF 1 2 and 3 OFF turns the slide control system off setting level 1 provides the least amount of system intervention and setting level 3 provides the greate...

Page 36: ...n that direction TIP If the QSS setting cannot be changed turn the engine off with the gear posi tion set to neutral then change the set ting Shift Indicator This module allows a custom shift indi cator to be set When the engine r min rotations per minute are in the speci fied range the gear indicator will flash This module has 3 options IND Mode the shift indicator can be turned ON OFF IND Start ...

Page 37: ...al measurement units When using kilometers the fuel con sumption units can be changed be tween km L or L 100km When using miles MPG will be available Temperature units can be switched between Celsius and Fahrenheit Brightness This module allows you to adjust the general brightness level of the display screen Select the desired brightness level by rotating the wheel switch and then press the wheel ...

Page 38: ...to their default or factory presets Select YES to reset all items After se lecting YES all items will be reset and the screen will automatically return to the top MENU screen EAU12823 Clutch lever To disengage the drivetrain from the engine such as when shifting gears pull the clutch lever toward to the han dlebar Release the lever to engage the clutch and transmit power to the rear wheel TIP The ...

Page 39: ...ed to ignore unclear input signals Therefore be sure to shift us ing quick and sufficiently forceful in puts EAU26827 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip pus...

Page 40: ...pulsating sensation may be felt at the brake lever or brake pedal as the hy draulic unit rapidly applies and reduces brake pressure In this situation conti nue to apply the brake lever and brake pedal to allow the ABS to work do not pump the brakes as this will re duce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even wit...

Page 41: ... performance of the ABS will result EAU13077 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap With the key still inserted push down the fuel tank cap Turn the key 1 4 turn counterclockwise remove it and then close the lock cover 1 Fro...

Page 42: ... such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE...

Page 43: ... if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems NOTICE ECA11401 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system EAU86260 Fuel tank breathe...

Page 44: ... exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that th...

Page 45: ... projections into the seat holders as shown 2 Push the rear of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding EAU91560 Rider footrest position The rider footrests can be adjusted to one of two positions From the factory the footrests are in the low position Have a Yamaha dealer adjust the posi tions of the rider footrests 1 Seat lo...

Page 46: ...mping force adjusting screw and the left front fork leg with a com pression damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload Turn the adjusting bolt in direction a to increase the spring preload Turn the adjusting bolt in direction b to decrease the spring preload The spring preload setting is...

Page 47: ...owever such adjustments are ineffective and may damage the suspension Compression damping force The compression damping force is ad justed on the left fork leg only Turn the adjusting screw in direction a to increase the compression damping force Turn the adjusting screw in direction b to decrease the compression damping force To set the compression damping for ce turn the adjuster in direction a ...

Page 48: ... and a rebound damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload Turn the adjusting ring in direction a to increase the spring preload Turn the adjusting ring in direction b to decrease the spring preload Align the appropriate notch in the ad justing ring with the position indicator on the shoc...

Page 49: ...hly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage wil...

Page 50: ...ervice EAU84680 Luggage strap holders Use the indicated strap points to se cure luggage ties to the vehicle EAU77390 Auxiliary DC connectors This vehicle is equipped with an auxil iary DC connector and a grip warmer DC connector Consult your Yamaha dealer before installing any accesso ries 1 Luggage strap holder 1 1 1 UB7N10E0 book Page 28 Wednesday October 14 2020 10 14 AM ...

Page 51: ...t the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU57952 Ignition circuit cut off system This system prevents in gear engine ...

Page 52: ... stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand ...

Page 53: ...owing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 5 20 5 21 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 10 Coolant Check coolant level in reservoir If necessary add recom...

Page 54: ... Lubricate if necessary 8 24 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 8 22 8 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 8 15 8 17 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 8 25 Brake and clutch levers Make sure tha...

Page 55: ...als and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 5 29 ITEM CHECKS PAGE UB7N10E0 book Page 3 Wednesday October 14 2020 10 14 AM ...

Page 56: ...1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17094 0 1000 km 0 600 mi Avoid prolonged operation above 5300 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil filter ...

Page 57: ...d come on and stay on until the en gine is started The ABS warning light should come on and stay on until the ve hicle reaches a speed of 5 km h 3 mi h NOTICE ECA24110 If a warning or indicator light does not work as described above have a Yamaha dealer check the vehicle 3 Shift the transmission into the neutral position 4 Start the engine by pushing the start switch 5 Release the start switch whe...

Page 58: ... press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it This model is equipped with a quick shift system See page 4 3 NOTICE ECA22521 Even with the transmission in the neutral position do not coast for long periods of time with the engine off nor tow the motorcycle for long distances The transmission is properly lu bricated only when the engine is r...

Page 59: ... continue to downshift as necessary 4 Once the motorcycle has stopped the transmission can be shifted into the neutral position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slow...

Page 60: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB7N10E0 book Page 5 Wednesday October 14 2020 10 14 AM ...

Page 61: ...rforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers drum...

Page 62: ...re intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 UB7N10E0 book Page 2 Wednesday October 14 2020 10 14 AM ...

Page 63: ...00 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace Every 12000 mi 19000 km or 18 months 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breat...

Page 64: ... system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months UB7N10E0 book Page 4 Wednesday October 14 2020 10 14 AM ...

Page 65: ...lement Replace Every 24000 mi 37000 km 3 Clutch Check operation Adjust or replace cable 4 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Chang...

Page 66: ...as 13 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km 14 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 15 Brake lever pivot shaft Apply silicone grease lightly 16 Brake pedal pivot shaft Apply lithium soap based grease lightly 17 Clutch lever pivot shaft Apply lithium soap based grea...

Page 67: ... if necessary 23 Rear suspension link pivots Check operation Correct if necessary 24 Engine oil Change warm engine before draining 25 Engine oil filter car tridge Replace 26 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 27 Front and rear brake switches Check operation No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 ...

Page 68: ...ster cylinders and calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged 28 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 29 Throttle grip Check operation Lubricate throttle grip housing tube guides 30 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER R...

Page 69: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estimat...

Page 70: ...ot use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase To check the engine oil level 1 After warming up the engine wait a few minutes for the oil level to settle for an accurate reading 2 With the vehicle on a level surface hold it upright ...

Page 71: ...ne oil filler cap and then the engine oil drain bolt and gasket TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 6 Install the n...

Page 72: ...alube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the i...

Page 73: ...cap Never attempt to re move the radiator cap when the engine is hot EWA15162 4 Add coolant to the maximum level mark NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be pr...

Page 74: ...pt to remove the radiator cap when the engine is hot EWA10382 EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling s...

Page 75: ... Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be adjuste...

Page 76: ... moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of agei...

Page 77: ...y 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage be...

Page 78: ...ectly have a Yamaha dealer check the internal clutch mechanism EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha d...

Page 79: ... Yamaha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the ...

Page 80: ...62 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys te...

Page 81: ...s clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22734 Ch...

Page 82: ...uard to the middle of the chain link be ing pressed down at position B 5 If distance A is incorrect adjust it as follows NOTICE Improper drive chain slack will overload the engine as well as other vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 46 0 mm 1 81 in the chain can damage the frame swingarm and other parts To prevent this from occurring...

Page 83: ...e chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the lock nuts to their specified torques 4 Make sure that the drive chain pullers are in the same position the drive chain slack is correct and the drive chain moves smoothly 1 Drive chain puller 2 Axle nut 3 Drive chain slack adjusting bolt 4 Locknut 5 Alignment marks 5 3 1 2 4 1 Drive chain slack adju...

Page 84: ...the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11112 EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca ...

Page 85: ...lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary Brake pedal Shift pedal Recommended lubricant Lithium soap based grease UB7N10E0 book Page 25 Wednesday October 1...

Page 86: ...ould be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricants Brake lever Silicone grea...

Page 87: ...the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds sm...

Page 88: ...ing the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50292 Battery The battery is located under the seat See page 5 23 This model is equipped with a VRLA Valve Regulated Lead Acid ...

Page 89: ...s NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main swi...

Page 90: ...the two points indicated on the cover and pulling upwards 3 Remove the blown fuse using the fuse puller 1 Fuse box 1 1 1 1 Ignition fuse 2 2 Signaling system fuse 3 Ignition fuse 4 Headlight fuse 5 ABS ECU fuse 6 Fuel injection system fuse 7 Electronic throttle valve fuse 8 Backup fuse 2 9 Main fuse 10 ABS motor fuse 11 ABS solenoid fuse 12 Radiator fan motor fuse 13 Terminal fuse 1 14 Backup fuse...

Page 91: ...e device operates 7 If the fuse immediately blows again have a Yamaha dealer check the electrical system NOTICE ECA27210 Do not drive while the fuse box cov er is removed 1 Fuse puller 1 1 1 Specified fuses Main fuse 50 0 A Terminal fuse 1 2 0 A Headlight fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 10 0 A Ignition fuse 2 7 5 A Radiator fan motor fuse 15 0 A ABS motor fuse 30 0 A ABS ECU f...

Page 92: ...ht lens EAU24331 License plate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maintenance stands when removing the front or rear wheel or when performing other maintenance that requires the motorcycle to stand up right Check that the mo...

Page 93: ...re any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and make...

Page 94: ...a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try starti...

Page 95: ...pped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for ...

Page 96: ...fall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not ...

Page 97: ... Use an old tooth brush or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner YAMACLEAN Glass Cle...

Page 98: ...sprays and wax sparingly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per ...

Page 99: ...s are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 L...

Page 100: ...PI service SG type or higher JASO standard MA Engine oil quantity Oil change 2 80 L 2 96 US qt 2 46 Imp qt With oil filter removal 3 20 L 3 38 US qt 2 82 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator including all routes 1 72 L 1 82 US qt 1 51 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 95 Fuel tank...

Page 101: ...rgo and accessories Front brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal position light LED Rear turn signal light LED Aux...

Page 102: ...R ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Eng...

Page 103: ... into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 1 1 1 ...

Page 104: ... or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require...

Page 105: ...finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey Ave...

Page 106: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exha...

Page 107: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or ...

Page 108: ...tion 11 7 11 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UB7N10E0 book Page 7 Wednesday October 14 2020 10 14 AM ...

Page 109: ...sequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also...

Page 110: ...er date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warranty...

Page 111: ...ered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towi...

Page 112: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UB7N10E0 book Page 11 Wednesday October 14 2020 10 14 AM ...

Page 113: ...Front fork adjusting 5 24 Front fork checking 8 27 Fuel 5 20 Fuel level warning light 5 5 Fuel tank breather hose and overflow hose 5 21 Fuel tank cap 5 19 Fuses replacing 8 30 H Handlebar position adjusting 5 24 Handlebar switches 5 2 Hazard switch 5 3 High beam indicator light 5 5 Horn switch 5 3 I Identification numbers 11 1 Ignition circuit cut off system 5 29 Indicator lights and warning ligh...

Page 114: ...Throttle grip checking and lubricating 8 25 Tires 8 15 Tool kit 8 2 Troubleshooting 8 33 Troubleshooting chart 8 34 Turn signal indicator lights 5 4 Turn signal switch 5 3 V Valve clearance 8 15 Vehicle Emission Control Information label 11 2 Vehicle identification number 11 1 Vehicle lights 8 32 W Warranty extended 11 10 Warranty limited 11 8 Wheel bearings checking 8 28 Wheels 8 17 Y Yamalube 8 ...

Page 115: ...ight right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manual...

Page 116: ...DIC183 PRINTED IN JAPAN 2020 10 1 2 1 CR E ...

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