background image

Perio

d

ic maintenance an

d

 a

d

justment

6-40

6

En

g

ine overheatin

g

WARNING

EWA10401

Do not remove the ra

d

iator cap when the en

g

ine an

d

 ra

d

iator are hot. Scal

d

in

g

 hot flui

d

 an

d

 steam may 

b

e

b

lown out un

d

er pressure, which coul

d

 cause serious injury. Be sure to wait until the en

g

ine has coole

d

.

After removin

g

 the ra

d

iator cap retainin

g

 

b

olt, place a thick ra

g

, like a towel, over the ra

d

iator cap, an

d

 then

slowly rotate the cap counterclockwise to the 

d

etent to allow any resi

d

ual pressure to escape. When the hiss-

in

g

 soun

d

 has stoppe

d

, press 

d

own on the cap while turnin

g

 it counterclockwise, an

d

 then remove the cap.

TIP

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.

Wait until the 
engine has cooled.

Check the coolant level in the 
reservoir and radiator.

The coolant level 
is OK.

The coolant level is low.
Check the cooling system
for leakage.

Have a Yamaha dealer check
and repair the cooling system.

Add coolant. (See TIP.)

Start the engine. If the engine overheats again, 

have a 

Yamaha dealer check and repair the cooling system.

There is
leakage.

There is 
no leakage.

UBU2E0E0.book  Page 40  Friday, September 9, 2016  9:23 AM

Summary of Contents for MT-07 2016

Page 1: ...DIC183 MT07A OWNER S MANUAL Read this manual carefully before operating this vehicle BU2 28199 E0 English E...

Page 2: ...300 330 2 V1 6 1 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive Art...

Page 3: ...addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha tea...

Page 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or s...

Page 5: ...L 2016 by Yamaha Motor Co Ltd 1st edition August 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Ja...

Page 6: ...nce chart for the emission control system 6 3 General maintenance and lubrication chart 6 5 Checking the spark plugs 6 9 Canister 6 10 Engine oil and oil filter cartridge 6 10 Coolant 6 13 Replacing t...

Page 7: ...bulb 6 37 Supporting the motorcycle 6 37 Troubleshooting 6 38 Troubleshooting charts 6 39 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 Specifications 8 1 Consumer infor...

Page 8: ...Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibilit...

Page 9: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry...

Page 10: ...cle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessori...

Page 11: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep...

Page 12: ...truc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leak...

Page 13: ...t page 3 22 3 Owner s tool kit page 6 2 4 Shift pedal page 3 14 5 Engine oil filler cap page 6 10 6 Engine oil drain bolt page 6 10 7 Engine oil level check window page 6 10 8 Engine oil filter cartri...

Page 14: ...ttery page 6 31 3 Shock absorber assembly spring preload adjusting ring page 3 23 4 Fuel tank cap page 3 16 5 Headlight page 6 33 6 Coolant drain bolt page 6 14 7 Brake pedal page 3 14 8 Rear brake fl...

Page 15: ...3 2 Left handlebar switches page 3 12 3 Multi function meter unit page 3 6 4 Main switch steering lock page 3 2 5 Front brake fluid reservoir page 6 23 6 Right handlebar switches page 3 12 7 Throttle...

Page 16: ...ATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registe...

Page 17: ...and only use it for code re registering EAU38531 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary light come on and the engine can be...

Page 18: ...the handlebars back to the right slight ly To unlock the steering From the LOCK position push the key in and turn it to OFF EAU59680 Parking The hazard lights and turn signal lights can be turned on...

Page 19: ...ngine is running stop the en gine immediately and check oil level If the oil level is below the minimum level add sufficient oil of the recom mended type to raise it up to the cor rect level If the oi...

Page 20: ...rning light remains on have a Yamaha dealer check the vehicle EAU69890 ABS warning light In normal operation the ABS warning light comes on when the key is turned to ON and goes off after traveling at...

Page 21: ...heck the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by transponder interference If this occurs try the follow...

Page 22: ...st be turned to ON before you can use the left and right set buttons to adjust the multi function meter For the UK To switch between ki lometers and miles press the left set button for three seconds S...

Page 23: ...in the fuel tank The segments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the last segment of the fuel meter starts flashing refuel as soon as possible TI...

Page 24: ...IP 2 in stantaneous fuel consumption km L or L 100 km average fuel consump tion AVE_ _ _ km L or AVE_ _ _ L 100 km coolant temperature _ _ C and air temperature Air_ _ C in the following order ODO TRI...

Page 25: ...play in the following order TRIP F km L or L 100 km AVE_ _ _ km L or AVE_ _ _ L 100 km _ _ C Air_ _ C ODO TRIP 1 TRIP 2 TRIP F For the UK TRIP F km L L 100 km or MPG AVE_ _ _ km L AVE_ _ _ L 100 km or...

Page 26: ...rage distance that can be trav eled on 1 0 Imp gal of fuel is shown To switch the average fuel consump tion settings push the left set button for one second To reset the average fuel consumption push...

Page 27: ...tness level of the multi function meter unit To adjust the brightness 1 Turn the key to OFF 2 Push and hold the left set button 3 Turn the key to ON and continue pushing the left set button until the...

Page 28: ...top the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12735 Hazard switch With the key in the ON or posi tion use this switch to turn on the...

Page 29: ...a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip turn the ad justing dial while holding the lever pushed away from the throttle grip Make sur...

Page 30: ...ch will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehi...

Page 31: ...el is a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce t...

Page 32: ...asoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system TIP This mark identifies the recom mended fuel...

Page 33: ...hose TIP See page 6 10 for breather hose infor mation Before operating the motorcycle Check the fuel tank overflow hose connection Check the fuel tank overflow hose for cracks or damage and replace i...

Page 34: ...aust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE...

Page 35: ...as shown and re move the bolts with the hexagon wrench 3 Lift the seat rearward and up to re move it To install the rider seat 1 Fit the slot in the seat onto the pro jection on the frame cross mem be...

Page 36: ...helmet strap 4 Hook the cable loops over the screwdriver install the screw driver by first inserting the screw driver into the holder with the mark and then slide the screw driver toward the holder wi...

Page 37: ...the passenger seat EAU14465 Storage compartment The storage compartment is located under the passenger seat See page 3 19 When storing documents or other items in the storage compartment be sure to w...

Page 38: ...it to make the adjustment WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber asse...

Page 39: ...he built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off...

Page 40: ...tions It prevents starting when the transmission is in gear and the sidestand is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is pu...

Page 41: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Slide the switch toward Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not b...

Page 42: ...functions 3 27 3 EAU70641 Auxiliary DC connector This vehicle is equipped with an auxil iary DC connector Consult your Yamaha dealer before installing any accessories UBU2E0E0 book Page 27 Friday Sep...

Page 43: ...owing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connecti...

Page 44: ...e grip free play and lubricate ca ble and grip housing 6 17 6 27 Control cables Make sure that operation is smooth Lubricate if necessary 6 27 Drive chain Check chain slack Adjust if necessary Check c...

Page 45: ...ghtened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working c...

Page 46: ...an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU69870 Starting the engine In order fo...

Page 47: ...e 3 4 for the warning light circuit check 2 Shift the transmission into the neutral position The neutral indi cator light should come on If not ask a Yamaha dealer to check the electrical circuit 3 St...

Page 48: ...no load on the en gine Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traf fic lights or at railroad crossings EAU16842 Engine break in There is...

Page 49: ...EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans...

Page 50: ...rforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while...

Page 51: ...nual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be n...

Page 52: ...EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 4...

Page 53: ...ntrol system Check control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40...

Page 54: ...00 km 24000 mi 3 Air filter case check hose Clean 4 Clutch Check operation Adjust 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check ope...

Page 55: ...14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Bra...

Page 56: ...nd con necting arm pivoting points Check operation 25 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 26 Engine oil filter car tridge Replace 27 Cooling syste...

Page 57: ...two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 30 Throttle grip hous...

Page 58: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean...

Page 59: ...dge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubri...

Page 60: ...d then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip...

Page 61: ...d exhaust sys tem have cooled down NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel...

Page 62: ...eck the oil level and correct it if necessary EAU20071 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic...

Page 63: ...ll not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness...

Page 64: ...sket to drain the coolant from the cooling system 9 After the coolant is completely drained thoroughly flush the cool ing system with clean tap water 10 Install the coolant drain bolt and its new gask...

Page 65: ...placing the air filter ele ment and cleaning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer...

Page 66: ...Yamaha dealer adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must...

Page 67: ...iding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an...

Page 68: ...ass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of t...

Page 69: ...ified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest...

Page 70: ...en the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A so...

Page 71: ...ithout hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost...

Page 72: ...k age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir wh...

Page 73: ...damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years EAU22762 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary...

Page 74: ...k 1 Loosen the locknut at each end of the swingarm and then loosen the axle nut 2 To tighten the drive chain turn the drive chain slack adjusting nut at each end of the swingarm in direc tion a To loo...

Page 75: ...ve chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft br...

Page 76: ...cked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Mak...

Page 77: ...ke and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease Recommended lub...

Page 78: ...periodic maintenance and lubrication chart EAU23273 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintena...

Page 79: ...und See page 6 37 WARNING To avoid injury se curely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and...

Page 80: ...ng it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged K...

Page 81: ...access the main fuse remove the starter relay cover as shown If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and...

Page 82: ...part of the headlight bulb to keep it free from oil otherwise the transpar ency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and...

Page 83: ...b 4 Place a new headlight bulb into position then secure it with the bulb holder 5 Install the headlight bulb cover then connect the coupler 6 Install the headlight unit as shown and then install the...

Page 84: ...adlight unit See page 6 33 2 Remove the auxiliary light bulb socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pulling it out of the socket 4 Insert a new bul...

Page 85: ...he turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise...

Page 86: ...nstall the license plate light unit by installing the collars washers and nuts EAU67131 Supporting the motorcycle Since this model is not equipped with a centerstand use maintenance stands when removi...

Page 87: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imita...

Page 88: ...ve a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yam...

Page 89: ...ss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is c...

Page 90: ...let with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3...

Page 91: ...d detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area i...

Page 92: ...to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what pr...

Page 93: ...e engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers a...

Page 94: ...change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator inclu...

Page 95: ...5 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Hydraulic d...

Page 96: ...signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED ABS warning light LED Immobilizer system indicator light LED Fuse s Main fuse 30 0 A Auxiliary fuse 2...

Page 97: ...NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicl...

Page 98: ...ses This data will be uploaded only when a special Yamaha diagnostic tool is attached to the vehi cle such as when maintenance checks or service procedures are performed Although the sensors and recor...

Page 99: ...Fuel tank overflow hose 3 18 Fuses replacing 6 32 H Handlebar switches 3 12 Hazard switch 3 13 Headlight bulb replacing 6 33 Helmet holding cable 3 21 High beam indicator light 3 4 Horn switch 3 13 I...

Page 100: ...hooting charts 6 39 Turn signal indicator lights 3 4 Turn signal light bulb replacing 6 36 Turn signal switch 3 13 V Valve clearance 6 17 Vehicle identification number 9 1 W Wheel bearings checking 6...

Page 101: ...UBU2E0E0 book Page 3 Friday September 9 2016 9 23 AM...

Page 102: ...DIC183 PRINTED ON RECYCLED PAPER Original instructions PRINTED IN JAPAN 2016 10 1 3 1 CR E...

Reviews: