Yamaha GRIZZLY 80 Owner'S Manual Download

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1. Brake pedal

1. Rear brake lever

EBU00074

Parking brake

Use the parking brake when you have to start

the engine or park the machine, especially on a

slope. Apply the rear brake lever and push down

the lock plate to apply the parking brake.

Squeeze the rear brake lever to release the

parking brake.

1. Lock plate

4-6

2D3-9-11-1 3/1/05 1:18 PM Page 4-6

Summary of Contents for GRIZZLY 80

Page 1: ...NUAL READ THIS MANUAL CAREFULLY It contains important safety information w LIT 11626 19 03 2D3 28199 11 This ATV should not be ridden by anyone under 12 years of age YFM80GV 2D3 9 11 hyoshi 3 9 05 6 02 PM Page 1 ...

Page 2: ...2D3 9 11 hyoshi 3 9 05 6 02 PM Page 2 ...

Page 3: ... niques and skills necessary to ride your machine It also includes basic maintenance and inspection procedures If you have any questions regarding the operation or maintenance of your machine please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE 8 READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COM PLETELY BEFORE OPERATING YOUR MACHINE MAKE SURE YOU UNDERSTAND ALL INSTRUCT...

Page 4: ...miter screw turned in and the air intake restrictor plate installed to limit the amount of speed available while they learn The limiter screw may be gradually turned out to increase maximum speed as the beginner becomes more familiar with operating the ATV Parents should decide when to adjust the ATV for more power as their youngster s riding skills improve Once the ATV rider can operate with skil...

Page 5: ...afety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED w Failure to follow WARNING instructions could result in severe injury or death to the machine operator a bystander or a person inspecting or repairing the machine cC A CAUTION indicates special precautions that must be taken to avoid damage to the machine NOTE A NOTE provides key information to make procedures easier or clear...

Page 6: ...egulations in effect at the time of manufacture Please check your local riding laws and regulations before operating this ATV AFFIX DEALER LABEL HERE EBU13330 YFM80GV OWNER S MANUAL 2005 by Yamaha Motor Corporation U S A 1st edition March 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in J...

Page 7: ... 4 1 Handlebar switches 4 2 Throttle lever 4 3 Speed limiter 4 4 Front brake lever 4 5 Brake pedal and rear brake lever 4 5 Parking brake 4 6 Shift pedal 4 8 Fuel tank cap 4 8 Fuel cock 4 9 Choke lever 4 10 Seat 4 10 Carrier 4 11 PRE OPERATION CHECKS 5 1 Front and rear brakes 5 2 Fuel 5 3 Engine oil 5 5 Final gear oil 5 5 Throttle lever 5 6 Tires 5 6 EBU00014 w Indicates a potential hazard that co...

Page 8: ...h care and good judgement 7 4 Be careful where you ride 7 16 Turning your ATV 7 23 Climbing uphill 7 25 Riding downhill 7 30 Crossing a slope 7 32 Crossing through shallow water 7 34 Riding over rough terrain 7 36 Sliding and skidding 7 38 What to do if 7 40 What to do 7 40 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s manual and tool kit 8 1 Periodic maintenance chart for the emission control s...

Page 9: ... 24 Cable inspection and lubrication 8 25 Brake and shift pedal brake lever lubrication 8 25 Knuckle shaft and steering shaft lubrication 8 26 Wheel removal 8 26 Wheel installation 8 26 Battery 8 27 Replenishing the battery fluid 8 29 Fuse replacement 8 30 Troubleshooting 8 31 Troubleshooting chart 8 32 CLEANING AND STORAGE 9 1 A Cleaning 9 1 B Storage 9 3 SPECIFICATIONS 10 1 NOISE REGULATION 11 1...

Page 10: ...r safe and proper operation of your ATV Never remove any labels from your ATV If a label becomes difficult to read or comes off a replace ment label is available from your Yamaha dealer 1 1 EBU00464 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 3 4 2 5 6 2D3 9 11 1 3 1 05 1 18 PM Page 8 ...

Page 11: ...IVE GEAR NEVER operate 9 without proper training or instruction 9 at speeds too fast for your skills or the conditions 9 on public roads a collision can occur with another vehicle 9 with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS 9 use proper riding techniques to avoid vehicle overturns on hills and rough terrain and it turns 9 avoid paved surface...

Page 12: ...f cm2 2 5 psi REAR 17 kPa 0 17 kgf cm2 2 5 psi 9Never set tire pressure below minimum It could cause the tire to dislodge from the rim LOADING 9Maximum Vehicle Load 95 kg 209 lbs Includes weight of operator cargo and accessories 4EM 21696 11 q WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 5FE 2151H 01 4EM 21696 11 5FE 2151H 01 5 5kg 11...

Page 13: ...ning or instruction Take a Training Course Beginners should receive training from a certified instructor Contact an authorized ATV dealer or call 1 800 887 2887 to find out about the training courses nearest you 8 Always follow the age recommendation A child under 12 years old should never operate an ATV with engine size greater than 70cc A child under 16 years old should never operate an ATV with...

Page 14: ...te at speeds too fast for your skills or the conditions Always go at a speed that is prop er for the terrain visibility and operating conditions and your experience 8 Never attempt wheelies jumps or other stunts 8 Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described in this manual...

Page 15: ...rfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed 8 Always follow proper procedures for going down hills and for braking on hills as described in this manual Check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a hill at an a...

Page 16: ...as described in this manual 8 Always be careful when skidding or sliding Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control 8 Never operate an ATV in fast flowing water or in water deeper than that recommended...

Page 17: ...duce speed and follow instructions in this manual for carrying cargo or pulling a trailer Allow greater distance for braking FOR MORE INFORMATION ABOUT ATV SAFETY call the Consumer Products Safety Commission at 1 800 638 2772 or the ATV Distributor s Safety Hotline at 1 800 852 5344 2D3 9 11 1 3 1 05 1 18 PM Page 2 5 ...

Page 18: ...of ignition such as the pilot lights of water heaters and clothes dryers qWARNING When transporting the ATV in another vehicle be sure it is kept upright and that the fuel cock is in the OFF position Otherwise fuel may leak out of the carbu retor or fuel tank WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries HOW TO AVOID THE HAZARD If you should swallow some gasoline or inhale a lot of ...

Page 19: ...n a closed area WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time HOW TO AVOID THE HAZARD Always operate your ATV in an area with adequate ventilation qWARNING 2D3 9 11 1 3 1 05 1 18 PM Page 2 7 ...

Page 20: ...rake lever 6 Fuel cock 15 Throttle lever 7 Rear wheel 16 Main switch 8 Footboard 17 Fuel tank cap 9 Shift pedal 18 Handlebar switches NOTE The machine you have purchased may differ slightly from those shown in the figures of this manual EBU00032 DESCRIPTION AND MACHINE IDENTIFICATION 2 3 4 5 8 1 6 7 9 0 8 q w e r t u y i 2D3 9 11 1 3 1 05 1 18 PM Page 2 8 ...

Page 21: ...from a Yamaha dealer or for reference in case the vehicle is stolen 1 KEY IDENTIFICATION NUMBER 2 VEHICLE IDENTIFICATION NUMBER 3 MODEL LABEL INFORMATION EBU00035 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Key identification number 3 2 1 6 q 3 2D3 9 11 1 3 1 05 1 18 PM Page 2 ...

Page 22: ... vehicle identification number is used to identify your machine EBU00787 Model label The model label is affixed to the location in the illustration Record the information on this label in the space provided This information will be needed to order spare parts from your Yamaha dealer 1 Model label 3 3 1 1 2D3 9 11 1 3 1 05 1 18 PM Page 2 10 ...

Page 23: ...itions are as follows ON The engine can be started only at this position OFF All electrical circuits are switched off The key can be removed in this position EBU00043 Indicator lights EBU00603 Neutral indicator light N This indicator light comes on when the transmis sion is in neutral 1 Neutral indicator light N 4 1 q 4 OFF ON 2D3 9 11 1 3 1 05 1 18 PM Page 4 1 ...

Page 24: ...y The engine will not start or run when the engine stop switch is turned to OFF EBU00056 Start switch START The starter motor cranks the engine when this switch is pushed cC See starting instructions prior to starting engine see page 6 1 for details NOTE If the starter switch is pushed with the main switch ON and the engine stop switch OFF the starter motor will be activated but the engine will no...

Page 25: ...o be sure it is operating smoothly Make sure it returns to the idle position as soon as the lever is released 4 3 q POTENTIAL HAZARD Malfunction of throttle WHAT CAN HAPPEN The throttle could be hard to operate mak ing it difficult to speed up or slow down when you need to This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the throttle lever before you start the engine If ...

Page 26: ...mum speed as the beginner becomes more familiar with operat ing the ATV Parents should decide when to adjust the ATV for more power as their young ster s riding skills improve Once the ATV rider can operate with skill at the top speed permitted by adjusting the speed limiter alone the air intake restrictor plate can be removed Since removal of this plate will result in a significant increase in po...

Page 27: ...rake lever is located on the left handlebar Push down on the pedal or pull the lever toward the handlebar to apply the rear brake q POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle WHAT CAN HAPPEN The throttle cable could be damaged Improper throttle operation could result You could lose control have an accident or be injured HOW TO AVOID THE HAZARD Do not turn the speed adju...

Page 28: ...ke when you have to start the engine or park the machine especially on a slope Apply the rear brake lever and push down the lock plate to apply the parking brake Squeeze the rear brake lever to release the parking brake 1 Lock plate 4 6 q 1 q 2D3 9 11 1 3 1 05 1 18 PM Page 4 6 ...

Page 29: ...control or a collision The brake could overheat if you ride the ATV without releasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes prematurely HOW TO AVOID THE HAZARD Always set the parking brake before start ing the engine Always be sure you have released the parking brake before you begin to ride qWARNING q 2D3 9 11 1 3 1 0...

Page 30: ...transmission The shift pedal is located on the left side of the engine Neutral is at the bottom position 1 Shift pedal N Neutral position EBU00092 Fuel tank cap Remove the fuel tank cap by turning it counter clockwise 1 Fuel tank cap 4 8 1 1 2D3 9 11 1 3 1 05 1 18 PM Page 4 8 ...

Page 31: ... position when the engine is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding turn the lever to this position THEN FILL THE FUEL TANK AT THE FIRST OPPORTUNITY After refuelling return the fuel cock lever to the ON position 4 9 2D3 9 11 1 3 1 05 1 18 PM Page...

Page 32: ...ld engine for proper operation See page 6 1 a Choke lever 1 Fully open ON 2 Half open warming up position 3 Closed OFF EBU00566 Seat To remove the seat pull the seat lock lever upward and pull up the seat at the rear 1 Seat lock lever 4 10 q q w e a 2D3 9 11 1 3 1 05 1 18 PM Page 4 10 ...

Page 33: ...the front of the seat into the seat holder and push down on the seat at the rear 1 Projection 2 Seat holder NOTE Make sure that the seat is securely fitted EBU15680 Carrier 4 11 1 2 Maximum load limit 5 kg 11 lb 2D3 9 11 1 3 1 05 1 18 PM Page 4 11 ...

Page 34: ...4 12 EBU00112 w Indicates a potential hazard that could result in serious injury or death 2D3 9 11 1 3 1 05 1 18 PM Page 4 12 ...

Page 35: ...ine oil 9 Check oil level 9 Fill with oil if necessary 5 5 8 6 8 7 Final gear oil 9 Check for leakage 5 5 8 8 8 9 Throttle 9 Check for proper throttle cable operation 5 6 Wheels and tires 9 Check tire pressure wear and damage 5 6 5 8 8 26 Fittings and fasteners 9 Check all fittings and fasteners 5 9 Switches 9 Check operation 5 9 Battery 9 Check fluid level 5 9 8 27 8 29 9 Fill with distilled wate...

Page 36: ...2 Front and rear brakes Brake levers and brake pedal 8 Check for correct free play in the brake levers and brake pedal If the free play is incorrect adjust it See pages 8 19 8 23 8 Check operation of the brake levers and brake pedal They should move smoothly and there should be a firm feeling when the brakes are applied If not have the ATV inspected by a Yamaha dealer Brake operation Test the brak...

Page 37: ...e a different brand of gasoline or premium unleaded fuel Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity Total 6 8 L 1 5 Imp gal 1 8 US gal Reserve 0 9 L 0 2 Imp gal 0 2 US gal 5 3 POTENTIAL HAZARD Riding with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ri...

Page 38: ...er tube 2 Fuel level POTENTIAL HAZARD Improper care when refueling WHAT CAN HAPPEN Fuel can spill which can cause a fire and severe injury Fuel expands when it heats up If the fuel tank is overfilled fuel could spill out due to heat from the engine or the sun HOW TO AVOID THE HAZARD Do not overfill the fuel tank Be careful not to spill fuel especially on the engine or exhaust pipe Wipe up any spil...

Page 39: ...se oils labeled ENERGY CONSERVING II or higher 8 Make sure that no foreign material enters the crankcase EBU00493 Final gear oil Make sure the final gear oil is at the specified level Add oil as necessary See pages 8 8 8 9 for details If desired an SAE 80W90 hypoid gear oil may be used for all conditions NOTE GL 4 is a quality and additive rating GL 5 or GL 6 rated hypoid gear oils may also be use...

Page 40: ...es or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or oper ation of this ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD 1 The tires listed below have been approved by Yamaha Motor Co Ltd for this model Other tire combinations are not recommended qWARNING Manufacturer Size Type F...

Page 41: ...ressures may cause the tire to burst Inflate the tires very slowly and carefully Fast inflation could cause the tire to burst 2 The tires should be set to the recom mended pressure 8 Recommended tire pressure Front 20 kPa 0 20 kgf cm2 2 9 psi Rear 20 kPa 0 20 kgf cm2 2 9 psi 8 Check and adjust tire pressures when the tires are cold 8 Tire pressures must be equal on both sides 3 Tire pressure below...

Page 42: ...ire groove decreases to 3 mm 0 12 in due to wear replace the tire a Tire wear limit 5 8 20 kPa 0 20 kgf cm2 2 9 psi 17 kPa 0 17 kgf cm2 2 5 psi 23 kPa 0 23 kgf cm2 3 3 psi 20 kPa 0 20 kgf cm2 2 9 psi 17 kPa 0 17 kgf cm2 2 5 psi 23 kPa 0 23 kgf cm2 3 3 psi Front Rear Recommended pressure Minimum Maximum q a 2D3 9 11 1 3 1 05 1 18 PM Page 4 20 ...

Page 43: ...or refer to the Service Manual for correct tightening torque EBU11700 Switches Check the operation of all switches Have a Yamaha dealer repair as necessary for proper operation EBU00499 Battery Check fluid level and fill if necessary Use only distilled water if refilling is necessary See pages 8 27 8 29 5 9 2D3 9 11 1 3 1 05 1 18 PM Page 4 21 ...

Page 44: ...ontrols WHAT CAN HAPPEN Loss of control which could cause an accident or injury HOW TO AVOID THE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask your Yamaha dealer qWARNING POTENTIAL HAZARD Freezing control cables in cold weather WHAT CAN HAPPEN You could be unable to control the ATV which could lead to an accident or colli sion HOW TO AVOID THE...

Page 45: ...ake lever is applied However it is recommended to shift into neutral before starting the engine 5 Use the choke lever in reference to the fig ure Position 1 Cold engine start ambient temperature below 30 C 90 F Position 2 Warming up position Position 3 Cold engine start ambient temperature above 25 C 80 F and warm engine start posi tion a Choke lever 1 Fully open ON 2 Half open warming up position...

Page 46: ... position 2 keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly and return the choke lever to posi tion 3 before riding cC See the Engine break in section prior to operating engine for the first time EBU00181 Starting a warm engine To start a warm engine refer to the Starting a cold engine section The choke lever should not be used...

Page 47: ...ft pedal N Neutral position cC Do not coast for long periods with the engine off and do not tow the machine a long dis tance Even with gears in neutral the trans mission is only properly lubricated when the engine is running Inadequate lubrication may damage the transmission EBU00205 To start out and accelerate 1 Release the throttle lever cC Always close the throttle while shifting gears Otherwis...

Page 48: ...n reducing control and increasing the possibility of an accident 6 5 POTENTIAL HAZARD Opening the throttle before releasing the shift pedal WHAT CAN HAPPEN The machine could wheelie This would increase the chance of an accident including overturn HOW TO AVOID THE HAZARD Release the shift pedal before opening the throttle Open the throttle gradually qWARNING POTENTIAL HAZARD Engaging a lower gear w...

Page 49: ... full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r min so the engine can rid itself of the temporary build up of heat If any abnormality is noticed during this period consult a Yamaha dealer 0 10 hours Avoid continuous operation above half throttle Allow a cool...

Page 50: ...5690 Parking When parking stop the engine and shift into the forward position Turn the fuel cock to OFF and apply the parking brake 1 Lock plate 1 Locked position 6 7 q q 2D3 9 11 1 3 1 05 1 18 PM Page 6 7 ...

Page 51: ...ill or other incline WHAT CAN HAPPEN The ATV could roll out of control increas ing the chance of an accident HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines If you must park on an incline put the ATV in low gear apply the parking brake and block the front and rear wheels with rocks or other objects Do not park the ATV at all on hills that are so steep you could not walk up them ea...

Page 52: ...se a genuine Yamaha accessory or one that is equivalent in design and quality 8 Accessories should be rigidly and securely mounted An accessory which can shift posi tion or come off while you are riding could affect your ability to control the ATV 8 Do not mount an accessory where it could interfere with your ability to control the ATV Examples include but are not limited to a heavy or bulky objec...

Page 53: ...an accident 8 Make sure the load does not interfere with controls or your ability to see where you are going 8 Ride more slowly than you would without a load The more weight you carry the slower you should go Although conditions vary it is good practice not to exceed 2nd gear when ever you are carrying heavier loads or when towing a trailer 8 Allow more braking distance A heavier vehi cle takes lo...

Page 54: ... in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for braking qWARNING 2D3 9 11 1 3 1 05 1 18 PM Page 6 11 ...

Page 55: ...EBU15581 w Indicates a potential hazard that could result in serious injury or death 6 13 2D3 9 11 1 3 1 05 1 18 PM Page 6 13 ...

Page 56: ...Riding Your ATV 7 7 1 2D3 9 11 2 3 1 05 1 19 PM Page 7 1 ...

Page 57: ...ore difficult maneuvers Riding your new ATV can be a very enjoyable activity providing you with hours of pleasure But it is essential to familiarize yourself with the operation of the ATV to achieve the skill neces sary to enjoy riding safely Before you begin to ride be sure you have read this Owner s Manual completely and understand the operation of the controls Pay particular attention to the sa...

Page 58: ...before attempting more difficult maneuvers POTENTIAL HAZARD Operating this ATV without proper instruc tion WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in differ ent situations and on different types of ter rain HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course of...

Page 59: ...commendations for this ATV WHAT CAN HAPPEN Use by children of ATVs that are not rec ommended for their age can lead to severe injury or death of the child HOW TO AVOID THE HAZARD A child under 12 should never operate an ATV with engine size greater than 70cc qWARNING 2D3 9 11 2 3 1 05 1 19 PM Page 7 5 ...

Page 60: ...PEN Greatly reduces your ability to balance and control this ATV Could cause an acci dent resulting in harm to you and or your passenger HOW TO AVOID THE HAZARD Never carry a passenger The long seat is to allow the operator to shift position as needed during operation It is not for car rying passengers qWARNING 2D3 9 11 2 3 1 05 1 19 PM Page 7 6 ...

Page 61: ...protection can result in an accident and increases your chances of a severe injury in the event of an accident Operating without protective clothing increases your chances of severe injury in the event of an accident HOW TO AVOID THE HAZARD Always wear an approved motorcycle hel met that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jac...

Page 62: ...ZARD Operating this ATV after consuming alco hol or drugs WHAT CAN HAPPEN Could seriously affect your judgment Could cause you to react more slowly Could affect your balance and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV qWARNING 2D3 9 11 2 3 1 05 1 19 PM Page 7 8 ...

Page 63: ...ways follow the inspection and mainte nance procedures and schedules described in the Owner s Manual qWARNING POTENTIAL HAZARD Operating this ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on this ATV or oper ation of this ATV with improper or uneven tire pressure may cause loss of control increasing your risk of an accident HOW TO AVOID THE ...

Page 64: ...imiter may be grad ually adjusted to increase maximum speed as the beginner becomes more familiar with operating the ATV Parents should decide when to adjust the ATV for more power as their youngster s riding skills improve Once the ATV rider can operate with skill at the top speed permitted by adjusting the speed limiter alone the air intake restrictor plate can be removed Since removal of this p...

Page 65: ...LOADING LIMIT 8 Vehicle loading limit total weight of cargo rider and accessories 95 kg 209 lb 8 Carrier 5 kg 11 lb POTENTIAL HAZARD Overloading this ATV or carrying or tow ing cargo improperly WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV Cargo should be properly distributed and se...

Page 66: ...even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV If you remove a foot from a footboard your foot or leg may come into contact with the rear wheels which could injure you or cause an acci dent HOW TO AVOID THE HAZARD Always keep both hands on the handle bars and both feet on the footboards of your ATV during operation q...

Page 67: ...urn POTENTIAL HAZARD Attempting wheelies jumps and other stunts WHAT CAN HAPPEN Increases the chance of an accident including an overturn HOW TO AVOID THE HAZARD Never attempt stunts such as wheelies or jumps Don t try to show off qWARNING 2D3 9 11 2 3 1 05 1 19 PM Page 7 13 ...

Page 68: ...a tions could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and accessories added to this vehicle should be genuine Yamaha or equivalent components designed for use on this ATV and should be installed and used accord ing to instructions If you have questions consult an authorized ATV dealer qWARNING 2D3 9 11 2 3 1 05...

Page 69: ...brush or other combustible material accumulated around the engine area could catch fire Someone touching the exhaust system during or after operation could be burned qWARNING HOW TO AVOID THE HAZARD Do not operate idle or park the ATV in dry grass or other dry ground cover Keep the engine area free of dry grass brush or other combustible material Do not touch the hot exhaust system Do not park the...

Page 70: ...g this ATV on paved surfaces WHAT CAN HAPPEN ATVs are designed for off road use only Paved surfaces may seriously affect han dling and control of the ATV and may cause the vehicle to go out of control HOW TO AVOID THE HAZARD Always avoid paved surfaces including sidewalks driveways parking lots and streets qWARNING 2D3 9 11 2 3 1 05 1 19 PM Page 7 16 ...

Page 71: ...perating this ATV on public streets roads or highways WHAT CAN HAPPEN You can collide with another vehicle HOW TO AVOID THE HAZARD Never operate this ATV on any public street road or highway even a dirt or gravel one In many states it is illegal to operate ATVs on public streets roads and highways qWARNING 2D3 9 11 2 3 1 05 1 19 PM Page 7 17 ...

Page 72: ...extra care when operating this ATV on unfamiliar terrain WHAT CAN HAPPEN You can come upon hidden rocks bumps or holes without enough time to react Could result in the ATV overturning or going out of control HOW TO AVOID THE HAZARD Go slowly and be extra careful when oper ating on unfamiliar terrain Always be alert to changing terrain condi tions when operating the ATV qWARNING 2D3 9 11 2 3 1 05 1...

Page 73: ... or vehicle control which could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slip pery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain Always be especially cautious on these kinds of terrain qWARNING 2D3 9 11 2 3 1 05 1 19 PM Page 7 19 ...

Page 74: ... no trespassing Do not ride on private property without getting per mission POTENTIAL HAZARD Operating in areas where you might not be seen by other off road vehicles qWARNING WHAT CAN HAPPEN You could be in a collision You could be injured HOW TO AVOID THE HAZARD Always mount a caution flag on the ATV to make you more visible Watch carefully for other vehicles 2D3 9 11 2 3 1 05 1 19 PM Page 7 20 ...

Page 75: ... skin or clothing to come in contact with these compo nents With the engine idling lift the shift pedal to the 1st gear position and then release the parking brake Apply the throttle slowly and smoothly The centrifugal clutch will engage and you will start to accelerate Once the ATV has attained adequate speed release the throttle and lift the shift pedal to the 2nd gear position Release the shift...

Page 76: ...r Improper use of the brakes or shifting can cause the tires to lose traction reducing control and increasing the possibility of an accident POTENTIAL HAZARD Engaging a lower gear when the engine speed is too high WHAT CAN HAPPEN The wheels could stop rotating This could cause loss of control an accident and injury It could also cause engine or drive train damage HOW TO AVOID THE HAZARD Make sure ...

Page 77: ...n As you do so put your weight on the footboard to the outside of the turn opposite your desired direction and lean your upper body into the turn Use the throttle to maintain an even speed through the turn This maneuver will let the wheel on the inside of the turn slip slightly allowing the ATV to make the turn properly POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN The ATV could go out of co...

Page 78: ...able to perform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throt tle changes excessive braking incorrect body movements or too much speed for the sharp ness of the turn may cause the ATV to tip If the ATV begins to tip over to the outside while nego tiating a turn lean more to the inside It may also be necessary to gradually let off on the throttle and steer...

Page 79: ... is important when climbing a hill to make sure that your weight is transferred forward on the ATV This can be accomplished by leaning for ward and on steeper inclines standing on the footboards and leaning forward over the handle bars POTENTIAL HAZARD Operating on excessively steep hills WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level sur faces or small...

Page 80: ... Always check the terrain carefully before you start up any hill Never climb hills with excessively slippery or loose surfaces Shift your weight forward Never open the throttle suddenly or make sudden gear changes The ATV could flip over backwards qWARNING Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill 2D...

Page 81: ...ol or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turn ing technique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if possible qWARNING When crossing the side of a hill Always follow proper procedures as described in the Owner s Ma...

Page 82: ...sily tip over backwards Instead apply the front brake gradually or dis mount the ATV immediately on the uphill side 7 28 POTENTIAL HAZARD Stalling rolling backwards or improperly dismounting while climbing a hill WHAT CAN HAPPEN Could result in the ATV overturning HOW TO AVOID THE HAZARD Use proper gear and maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill...

Page 83: ...ar brake as well and then lock the parking brake Dismount on uphill side or to a side if pointed straight uphill Turn the ATV around and remount following the proce dure described in the Owner s Manual 2D3 9 11 2 3 1 05 1 19 PM Page 7 29 ...

Page 84: ...rp angles which could allow the ATV to tip or roll over Carefully choose your path and ride no faster than you will be able to react to obstacles which may appear POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Owner s Manual Note ...

Page 85: ...7 31 2D3 9 11 2 3 1 05 1 19 PM Page 7 31 ...

Page 86: ...your ATV does begin to tip over gradually steer in the downhill direction if there are no obstacles in your path As you regain proper bal ance gradually steer again in the direction you wish to travel POTENTIAL HAZARD Improperly crossing hills or turning on hills WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on...

Page 87: ...7 33 Shift your weight to the uphill side of the ATV 2D3 9 11 2 3 1 05 1 19 PM Page 7 33 ...

Page 88: ...lly POTENTIAL HAZARD Operating this ATV through deep or fast flowing water WHAT CAN HAPPEN Tires may float causing loss of traction and loss of control which could lead to an accident HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that speci fied in your Owner s Manual Remember that wet brakes may have reduced stopping ability Test your brakes after le...

Page 89: ...have regained proper braking ability cC After riding your ATV in water be sure to drain the trapped water by removing the check hose at the bottom of the air filter case Wash the ATV in fresh water if it has been operated in salt water or muddy condi tions 1 Check hose 1 2D3 9 11 2 3 1 05 1 20 PM Page 7 35 ...

Page 90: ...ss of control and damage to the ATV may result POTENTIAL HAZARD Improperly operating over obstacles WHAT CAN HAPPEN Could cause loss of control or a collision Could cause the ATV to overturn HOW TO AVOID THE HAZARD Before operating in a new area check for obstacles Never attempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedu...

Page 91: ...the front wheels to slide in loose or slippery conditions positioning your weight over the front wheels will sometimes help If the rear wheels of your ATV start to slide side ways control can usually be regained if there is room to do so by steering in the direction of the slide Applying the brakes or accelerating is not recommended until you have corrected the slide 2D3 9 11 2 3 1 05 1 20 PM Page...

Page 92: ...nce all control may be lost POTENTIAL HAZARD Skidding or sliding improperly WHAT CAN HAPPEN You may lose control of this ATV You may also regain traction unexpectedly which may cause the ATV to overturn HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious...

Page 93: ...radually let off the throttle and or steer to the outside of the turn See pages 7 23 7 24 8 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is not rec ommended until you have corrected the slide See pages 7 38 7 39 8 If your ATV can t make it up a hill you are try ing to climb Turn the ATV around if you still have fo...

Page 94: ...tip over dismount on the uphill side See pages 7 32 7 33 8 If your ATV encounters shallow water Ride slowly and carefully through slow mov ing water watching for obstacles Be sure to let water drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not con tinue to ride your ATV until you have regained adequate braking ability See pages 7 34 7 35 w Indicates...

Page 95: ... ual and low pressure tire gauge in the vinyl bag and always carry them along with the owner s tool kit under the seat 1 Owner s manual 2 Low pressure tire gauge 3 Owner s tool kit q w e POTENTIAL HAZARD Servicing an engine while it is running WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body causing injury Electrical components can cause shocks or can start fires qWARNING HOW T...

Page 96: ...eck the torque settings and adjust them as necessary POTENTIAL HAZARD Operating this ATV with improper modifi cations WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situa tions could lead to an accident HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories All parts and acc...

Page 97: ...es first mi 200 800 1600 1600 3200 hours 20 80 160 160 320 Valves 9 Check valve clearance 2 2 2 2 9 Adjust if necessary Cam chain 9 Check chain tension 2 2 2 2 9 Adjust if necessary 9 Check condition Spark plug 9 Adjust gap and clean 2 2 2 2 2 9 Replace if necessary Carburetor 9 Check idle speed choke lever operation 2 2 2 2 9 Adjust if necessary Crankcase breather 9 Check breather hose for cracks...

Page 98: ... 12 months Brakes 9 Check operation 2 2 2 2 2 9 Adjust if necessary Clutch 9 Check operation 2 2 2 2 9 Adjust if necessary Wheels 9 Check balance damage runout 2 2 2 2 9 Replace if necessary 9 Check brearing assemblies for looseness Wheel bearings damage 2 2 2 2 9 Replace if damaged 9 Check operation Steering system 9 Replace if damaged 2 2 2 2 2 9 Check toe in 9 Adjust if necessary Knuckle shafts...

Page 99: ...hazard that could result in serious injury or death INITIAL EVERY month 1 3 6 6 12 ITEM ROUTINE Whichever km 320 1300 2500 2500 5000 comes first mi 200 800 1600 1600 3200 hours 20 80 160 160 320 9 Check specific gravity Battery 9 Check breather hose for correct routing 2 2 2 2 2 9 Correct if necessary 2D3 9 11 3 3 9 05 6 00 PM Page 8 5 ...

Page 100: ...k and inspect the oil level 5 The oil level should be between the maxi mum and minimum marks If the level is low add oil to raise it to the specified level cC Be sure no foreign material enters the crankcase 1 Dipstick 2 Maximum level mark 3 Minimum level mark Engine oil replacement 1 Place the ATV on a level surface 2 Warm up the engine for several minutes and stop it 3 Place a container under th...

Page 101: ...d Check for oil leakage while warming up cC If oil leakage is found stop the engine imme diately and check for the cause 1 Tightening torque Drain bolt 20 Nm 2 0 m0kgf 14 ft0lbf Recommended oil type YAMALUBE 4 20W40 or SAE 20W40 YAMALUBE 4 10W30 or SAE 10W30 SAE 5W30 Recommended oil classification API Service SE SF SG type or higher Oil quantity Periodic oil change 0 8 L 0 70 Imp qt 0 85 US qt 2D3...

Page 102: ... The oil level should be between the maxi mum and minimum marks If the level is low add oil to raise it to the proper level cC Be sure no foreign material enters the final gear case 5 Install the dipstick 1 Dipstick 2 Maximum level mark 3 Minimum level mark Final gear oil replacement 1 Place the ATV on a level place 2 Place a container under the final gear case 3 Remove the dipstick and drain bolt...

Page 103: ...e no foreign material enters the final gear case 6 Install the dipstick 7 Check for oil leakage If oil leakage is found check for the cause q Tightening torque Drain bolt 23 Nm 2 3 m0kgf 17 ft0lbf Recommended oil SAE80API GL 4 Hypoid gear oil Oil quantity 0 12L 0 11 Imp qt 0 13 US qt 2D3 9 11 3 3 9 05 6 00 PM Page 8 9 ...

Page 104: ...ly remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive you should replace the spark plug with one of the proper type Before installing the spark plug measure the electrode gap with a wire thickness gauge and adjust it to specification a Spark plug gap When installing the spark plug always clean ...

Page 105: ...r collects in this hose empty the hose and clean the air filter element and air filter case 1 Check hose 1 Remove the quick fasteners 2 Remove the front cover by sliding it down ward and pulling it off as shown 1 Front cover 2 Quick fastener 2 Tightening torque Spark plug 12 5 Nm 1 25 m0kgf 9 1 ft0lbf 1 2 2 1 1 2D3 9 11 3 3 9 05 6 00 PM Page 8 11 ...

Page 106: ...the air filter case cover by unhooking the fasteners 1 Fastener 2 Air filter element 4 Remove the air filter element by unhooking the fastener 5 Wash the air filter element gently but thor oughly in solvent 1 2 2 2 1 2D3 9 11 3 3 9 05 6 00 PM Page 8 12 ...

Page 107: ... wet but not drip ping 9 Install the air filter element 10 Install the air filter case cover by hooking the fasteners onto the air filter case 11 Place the front cover in the original posi tion and then install the quick fasteners POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the air filter element WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explod...

Page 108: ...the engine cC Never operate the engine with the air filter element removed This will allow unfiltered air to enter the engine causing rapid engine wear and possible engine damage Additionally operation without the filter ele ment will affect carburetor jetting with sub sequent poor performance and possible engine overheating EBU01035 Air intake restrictor plate removal To obtain full engine perfor...

Page 109: ...u can install it when ever you want to reduce the top speed available 3 Install the air filter element EBU13600 Spark arrester cleaning Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester 1 Remove the screws 1 Screw 2 q 2D3 9 11 3 3 9 05 6 00 PM Page 8 15 ...

Page 110: ...he exhaust system cool prior to touching exhaust components Do not start the engine when cleaning the exhaust system qWARNING 2 Remove the tailpipe by pulling it out of the muffler 3 Tap the tailpipe lightly then use a wire brush to remove any carbon deposits from the spark arrester portion of the tailpipe 1 Tailpipe 2 Spark arrester 3 Screw 2 4 Insert the tailpipe into the muffler and align the s...

Page 111: ...tine cC The carburetor was set at the Yamaha facto ry after many tests If the settings are dis turbed by someone without sufficient techni cal knowledge poor engine performance and damage may result EBU13020 Idle speed adjustment NOTE A diagnostic tachometer must be used for this procedure 1 Start the engine and warm it up for a few minutes at approximately 1 000 to 2 000 r min Occasionally rev th...

Page 112: ... left to a professional Yamaha service technician EBU00304 Cam chain adjustment The cam chain becomes loose with use result ing in improper valve timing and engine noise To prevent this the cam chain tensioner must be adjusted regularly This adjustment should be left to a Yamaha service technician EBU01218 Front and rear brake shoe inspection A wear indicator is provided on each brake The indicato...

Page 113: ...r free play adjustment NOTE Before adjusting the brake inspect the front brake shoes The front brake lever free play should be adjust ed to 10 12 mm 0 4 0 5 in at the brake lever pivot If the free play is incorrect adjust as fol lows a Free play w q a Front w q Rear 2D3 9 11 3 3 9 05 6 00 PM Page 8 19 ...

Page 114: ...t 2 Upper adjusting bolt 3 Lower locknut 4 Lower adjusting bolt 4 Tighten the lower locknut 5 While applying the front brake turn out the upper adjusting bolt until the upper and lower cable lengths are equal The cable joint will become vertical 1 Cable joint 6 Tighten the upper locknut w q r e Specified free play 10 12 mm 0 4 0 5 in q a a a a 2D3 9 11 3 3 9 05 6 00 PM Page 8 20 ...

Page 115: ...g bolt q w a POTENTIAL HAZARD Operating with improperly serviced or adjusted brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing 8 Make sure the brakes operate smooth ly and that the free play is correct 8 Make sure the brakes do not drag Replacement of brake components requires professional knowledge These procedures should...

Page 116: ...at the rear wheel hub until brake lever free play is 5 8 mm 0 20 0 30 in 1 Brake cable adjusting nut Brake pedal free play adjustment Turn the brake rod adjusting nut at the rear wheel hub until brake pedal free play is 20 30 mm 0 8 1 2 in a Free play q a 2D3 9 11 3 3 9 05 6 00 PM Page 8 22 ...

Page 117: ...ty which could lead to an accident HOW TO AVOID THE HAZARD After servicing 8 Make sure the brakes operate smooth ly and that the free play is correct 8 Make sure the brakes do not drag Replacement of brake components requires professional knowledge These procedures should be performed by a Yamaha dealer qWARNING 2D3 9 11 3 3 9 05 6 00 PM Page 8 23 ...

Page 118: ...ise until resistance is felt Then turn it 1 8 counterclockwise 1 Rubber cap 2 Locknut 3 Adjusting bolt 5 Tighten the locknut to the specified torque NOTE Turn the adjusting bolt clockwise to decrease the clutch free play and turn it counterclockwise to increase the free play 6 Install the rubber cap securely 8 24 2 2 1 3 q w e Tightening torque 8 Nm 0 8 m0kgf 5 8 ft0lbf 2D3 9 11 3 3 9 05 6 00 PM P...

Page 119: ...ever and pedal POTENTIAL HAZARD Damaged control cables WHAT CAN HAPPEN Corrosion can result when the outer cov ering of control cables becomes damaged Cables can also become frayed or kinked Operation of controls could be restricted which could cause an accident or injury HOW TO AVOID THE HAZARD Inspect cables frequently Replace dam aged cables qWARNING Recommended lubricant Yamaha chain and cable...

Page 120: ...e 3 Remove the nuts from the wheel 4 Remove the wheel 1 Wheel nut 4 2 Wheel nut 3 EBU00871 Wheel installation When installing the wheel reverse the removal procedure Tighten the wheel nuts to the specified torques q q 1 1 w Tightening torque Wheel nut Front 28 Nm 2 8 m0kgf 20 ft0lbf Rear 28 Nm 2 8 m0kgf 20 ft0lbf Front Rear Recommended lubricant Lithium soap based grease all purpose grease 2D3 9 1...

Page 121: ...eave or store the battery on its side When inspecting the battery be sure the breather hose is routed correctly If it touch es the frame or exists in such a way as to cause battery electrolyte or gas to exit onto the frame structural and cosmetic damage to the machine can occur 1 Battery 2 Battery breather hose q w 2D3 9 11 3 3 9 05 6 00 PM Page 8 27 ...

Page 122: ...g Always shield eyes when working near batteries Keep out of reach of children Antidote EXTERNAL Flush with water INTERNAL Drink large quantities of water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention qWARNING EYES Flush with water for 15 minutes and get prompt medical attention Keep batter ies away from sparks flames cigarettes or other sources of i...

Page 123: ...ormal tap water contains minerals which are harmful to a battery Therefore refill only with distilled water 4 When the machine is not to be used for a month or longer remove the battery and store it in a cool dark place Completely recharge the battery before using 5 If the battery is to be stored for a longer period than the above check the specific gravity at least once a month and recharge the b...

Page 124: ...ealer 1 Fuse 2 Spare fuse cC To prevent accidental short circuiting turn off the main switch when checking or replac ing a fuse Specified fuse 5 A 2 1 POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system which could lead to a fire HOW TO AVOID THE HAZARD Always use a fuse of the specified rating Never use a material in place of the prop...

Page 125: ...ols experience and know how to properly service your machine Use only gen uine Yamaha parts on your machine Imitation parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to expensive repair bills POTENTIAL HAZARD Checking the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe ...

Page 126: ...inspect Adjust spark plug gap or replace spark plug There is compresson Compression normal Ask a Yamaha dealer to inspect No compression There is fuel Turn the fuel cock to OFF Remove the fuel hose from the fuel cock Water or dirt mixed in fuel Turn the fuel cock to ON No fuel Fuel cock clogged Some fuel Turn the fuel cock to RES Restart engine No fuel Supply fuel Clean the fuel filter and the fue...

Page 127: ...degreaser with a paint brush Do not apply degreaser to the wheel axles 3 Rinse the dirt and degreaser off with a gar den hose Use only enough pressure to do the job cC Excessive water pressure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure deter gent applications such...

Page 128: ... combination cleaner waxes Many contain abrasives which may mar the paint or pro tective finish When finished start the engine and let it idle for several minutes POTENTIAL HAZARD Operation with wet brakes after washing WHAT CAN HAPPEN Wet brakes may have reduced stopping ability increasing the chance of an acci dent HOW TO AVOID THE HAZARD Test the brakes after washing Apply the brakes several ti...

Page 129: ...spark plug Ground the spark plug wire and turn the engine over several times to coat the cylinder wall with oil 3 Lubricate all control cables 4 Block up the frame to raise all wheels off the ground 5 Tie a plastic bag over the exhaust pipe out let to prevent moisture from entering 6 If storing in a humid or salt air atmosphere coat all exposed metal surfaces with a light film of oil Do not apply ...

Page 130: ...d clearance 100 mm 3 94 in Minimum turning radius 2 400 mm 94 5 in Basic weight With oil and full fuel tank 124 kg 273 lb Engine Type Air cooled 4 stroke SOHC Cylinder arrangement Single cylinder Forward inclined Displacement 79 cm3 4 82 cu in Bore Stroke 47 0 45 6 mm 1 85 1 80 in Compression ratio 9 6 1 Starting system Electric starter Lubrication system Wet sump 10 2D3 9 11 3 3 9 05 6 00 PM Page...

Page 131: ... mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils labeled ENERGY CONSERV ING II or higher Quantity Periodic oil change 0 80 L 0 70 lmp qt 0 85 US qt 10 0 30 50 70 90 110 SAE 5W30 20 10 0 10 20 30 40 YAMALUBE 4 20W40 or SAE20W40 YAMALUBE 4 10W30 or SAE10W30 130 F 50 C 2D3 9 11 3 3 9 05 6 00 PM Page 8 ...

Page 132: ...ter Wet type element Fuel Type UNLEADED GASOLINE ONLY Tank capacity 6 8 L 1 5 Imp gal 1 8 US gal Reserve amount 0 9 L 0 2 Imp gal 0 2 US gal Carburetor Type manufacturer VM16SH MIKUNI Spark plug Type manufacturer CR7HSA NGK Gap 0 6 0 7 mm 0 024 0 028 in Clutch type Wet multiple disc automatic 2D3 9 11 3 3 9 05 6 00 PM Page 8 38 ...

Page 133: ...ratio 19 18 34 10 3 588 Transmission type Constant mesh 3 speed Operation Left foot operation Gear ratio 1st 39 11 3 545 2nd 35 17 2 059 3rd 31 22 1 409 Chassis Frame type Steel tube Caster angle 1 Trail 3 8 mm 0 15 in Tire Type Tubeless Size Front AT18 7 7 Rear AT18 8 7 Manufacturer type Front DUNLOP KT586 Rear DUNLOP KT587 2D3 9 11 3 3 9 05 6 00 PM Page 8 39 ...

Page 134: ... Front Leading arm Rear Swingarm Shock Absorber Front Coil spring Oil damper Rear Coil spring Oil damper Wheel travel Front 57 mm 2 24 in Rear 56 mm 2 2 in Electrical Ignition system C D I Charging system A C magneto Battery type voltage capacity 12N7D 3B 12V 7Ah Indicator light voltage wattage quantity Neutral 12V 1 7W 1 Fuse 5A 2D3 9 11 3 3 9 05 6 00 PM Page 8 40 ...

Page 135: ...rpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc 11 1 Exhaust sys...

Page 136: ...enance work is required It is not acceptable proof of maintenance work MAINTENACE INTERVAL 1 320 200 20 3 1 300 800 80 6 2 500 1 600 160 12 5 000 3 200 320 18 7 500 4 800 480 24 10 000 6 400 640 30 12 500 8 000 800 36 15 000 9 600 960 42 17 500 11 200 1 120 48 20 000 12 800 1 280 54 22 500 14 400 1 440 60 25 000 16 000 1 600 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month k...

Page 137: ...13 1 EBU00432 2D3 9 11 3 3 9 05 6 00 PM Page 8 43 ...

Page 138: ...13 2 13 2D3 9 11 3 3 9 05 6 00 PM Page 8 44 ...

Page 139: ...EBU00435 14 1 2D3 9 11 3 3 9 05 6 00 PM Page 8 45 ...

Page 140: ...14 2 14 2D3 9 11 3 3 9 05 6 00 PM Page 8 46 ...

Page 141: ...EBU00436 w Indicates a potential hazard that could result in serious injury or death 2D3 9 11 3 3 9 05 6 00 PM Page 8 47 ...

Page 142: ...EBU00437 2D3 9 11 3 3 9 05 6 00 PM Page 8 49 ...

Page 143: ...9 on public roads a collision can occur with another vehicle 9 with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS 9 use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns 9 avoid paved surfaces pavement may seriously affect handling and control EBU00438 LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AN...

Page 144: ...E AN ATV WITH ENGINE SIZE GREATER THAN 90CC 8 TAKE THE FREE HANDS ON TRAINING COURSE OFFERED BY YAMAHA ASK YOUR DEALER FOR DETAILS OR CALL 1 800 887 2887 If you have any questions about these points or if you purchased your ATV from an authorized Yamaha dealership and were not informed of the age recommendation for your ATV by the dealership please fill out the information below and mail this card...

Page 145: ...ED IN THE UNITED STATES FIRST CLASS PERMIT NO 4 CYPRESS CA POSTAGE WILL BE PAID BY ADDRESSEE YAMAHA MOTOR CORPORATION U S A P O BOX 6555 CYPRESS CALIFORNIA 90630 9989 ATTN SALES ADMINISTRATION ATV card for US 4 2 03 9 06 AM Page 2 ...

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