Yamaha GP1300R WaveRunner 2003 Owner'S/Operator'S Manual Download

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4-16

EJU20113

Lubrication points

To keep moving parts sliding or rotating

smoothly, coat them with water-resistant
grease.

Recommended water resistant grease:

Yamaha Marine Grease/Yamaha
Grease A

●

Throttle cable (handlebar end)
Pull the throttle lever and remove the
seal

. Spray a rust inhibitor into the

outer cable. Refit the seal securely.

●

Steering cable (handlebar end)

●

Steering cable (nozzle end)

●

Nozzle pivot shaft

●

QSTS cable (nozzle end)

E_F1G10.book Page 16 Tuesday, July 12, 2005 10:26 AM

Summary of Contents for GP1300R WaveRunner 2003

Page 1: ...2006 WaveRunner GP1300R OWNER S OPERATOR S MANUAL LIT 18626 06 51 U S A Edition READ THIS MANUAL CAREFULLY BEFORE OPERATION ...

Page 2: ......

Page 3: ... it even if the watercraft is subse quently sold EJU09900 Important manual information In this manual information of particular importance is distinguished in the following ways The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNING instructions could result in severe injury or death to the machine operator passenger a bystander or a person i...

Page 4: ...AD THIS OWNER S OPERATOR S MANUAL CAREFULLY BEFORE OPERATING YOUR WATERCRAFT GENERAL AND SAFETY INFORMATION 1 FEATURES AND FUNCTIONS 2 OPERATION 3 MAINTENANCE AND CARE 4 TROUBLESHOOTING AND EMERGENCY PROCEDURES 5 APPENDIX 6 ...

Page 5: ... Other labels 1 9 Safety information 1 10 Limitations on who may operate the watercraft 1 10 Cruising limitations 1 11 Operation requirements 1 12 Recommended equipment 1 15 Hazard information 1 15 Watercraft characteristics 1 16 Rules of the Road 1 17 Steering and sailing rules 1 17 Rules when encountering vessels 1 18 Other special situations 1 19 Reading buoys and other markers 1 19 To get more...

Page 6: ...gine serial number in the spaces pro vided for assistance when ordering spare parts from a Yamaha dealer Also record and keep these ID numbers in a separate place in case your watercraft is stolen EJU18310 Primary Identification PRI ID number The PRI ID number is stamped on a label 1 attached inside the engine compart ment ...

Page 7: ...l Identification Number HIN The HIN is stamped on a plate 1 attached to the hull on the aft starboard right side EJU09971 Engine serial number The engine serial number is stamped on a label 1 attached to the engine unit ...

Page 8: ...is certified to operate on reg ular unleaded gasoline EJU21480 Approval label of Emission control certificate This label is attached to the electrical box and the intake side of the crankcase 1 Emission control information label New Technology Catalytic converter EJU13900 Manufactured date label This label is attached to the electrical box and the intake side of the crankcase 2 Manufactured date l...

Page 9: ...he U S EPA s 2006 standards for marine engines Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards Engines meeting these standards have 20 lower emissions than One Star Low Emission engines Three Stars Ultra Low Emission The three star label identifies engines that meet ...

Page 10: ...that meet the Air Resources Board s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meet ing these standards have 90 lower emis sions than One Star Low Emission engines ...

Page 11: ...1 6 E EJU09980 Important labels EJU13510 Label location ...

Page 12: ...1 7 E EJU13521 Warning labels 1 ...

Page 13: ...1 8 E 6 2 3 5 4 7 ...

Page 14: ...1 9 E EJU13540 Other labels 8 9 A 0 B D E C F ...

Page 15: ...he video may help rein force the information contained in these materials EJU11780 Limitations on who may operate the watercraft Yamaha recommends a minimum opera tor age of 16 years old Adults must supervise use by minors Know the operator age and training requirements for your state A boating safety course is recommended and may be required in your state You can find local rules by contacting th...

Page 16: ...your limits and avoid aggres sive maneuvers to reduce the risk of loss of control ejection and collision This is a high performance boat not a toy Sharp turns or jumping wakes or waves can increase the risk of back spinal injury paralysis facial injuries and bro ken legs ankles and other bones Do not jump wakes or waves Do not operate the watercraft in rough water bad weather or when visibility is...

Page 17: ...ter is forced into body cavities as a result of falling into water or being near the jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into the rectum or vagina All riders must wear a wetsuit bottom or clothing that provides equivalent protection Such clothing includes thick tightly woven sturdy and snug fitting apparel such as denim but does not include sp...

Page 18: ...ctors such as your riding environment and your riding style and ability Also consider the likelihood of traffic congestion and the water surface conditions If you decide to wear a helmet based upon your riding cir cumstances choose one carefully Look for a helmet designed for personal water craft use if possible Consider a helmet meeting Snell or DOT standards If you will be engaging in closed cou...

Page 19: ... being hit by another boat You should always take the responsibility to watch for traffic other boaters may not be watching for you If they do not see you or if you maneuver more quickly than other boaters expect you risk a collision Maintain a safe distance from other boats and watercraft and also watch for ski ropes or fishing lines Obey the Rules of the Road and be sure to check behind you befo...

Page 20: ...h A watch is helpful so you will know how long you have been operating Towline A towline can be used to tow a disabled watercraft in an emergency EJU20020 Hazard information Never start the engine or let it run for any length of time in an enclosed area Exhaust fumes contain carbon monoxide a colorless odorless gas that may cause loss of consciousness and death within a short time Always operate t...

Page 21: ...e slows down the watercraft will no longer turn in response to handlebar input until you apply throttle again or you reach trolling speed Practice turning in an open area without obstructions until you have a good feel for this maneuver This watercraft is water jet propelled The jet pump is directly connected to the engine This means that jet thrust will pro duce some movement whenever the engine ...

Page 22: ...er meet one another one vessel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of way and what each vessel should do Stand on vessel The vessel with the right of way has the duty to continue its course and speed except to avoid an immediate collision When ...

Page 23: ...each other Meeting If you are meeting another power vessel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an accident You should keep the other vessel on your port left side This rule does not apply if both of you will clear one another if you continue on your set course and speed Crossing When two power driven...

Page 24: ...ve the right of way regardless of position Fishing vessels can not however impede the passage of other vessels in narrow channels Sailing vessel right of way Sailing vessels should normally be given the right of way The exceptions to this are 1 When the sailing vessel is overtaking the power driven vessel the power driven vessel has the right of way 2 Sailing vessels should keep clear of any fishi...

Page 25: ...isory information These mark ers are white with black letters and orange borders They signify speed zones restricted areas danger areas and general information Remember markings may vary by geo graphic location Always consult local boat ing authorities before riding your watercraft in unfamiliar waters ...

Page 26: ...s a free 50 question learning course available to the public Upon successful completion of 80 percent or better the user can request a certificate of completion by mail or can download one immediately The Online Boating Safety Course provided by the Boat US Foundation is approved by the National Association of State Boating Law Administrators NASBLA and recognized by the United States Coast Guard ...

Page 27: ...boats swimmers and populated beaches When travel in areas like these is unavoid able ride slowly and obey all laws Proper maintenance is necessary to ensure that the exhaust emission and sound levels of your watercraft will continue to be within regulated limits You have the respon sibility to make sure that the recommended maintenance in this Owner s Operator s Manual is carried out Remember that...

Page 28: ...uick Shift Trim System QSTS selector 2 10 Handgrip 2 11 Engine overheat warning system 2 12 Exhaust temperature warning system 2 13 Yamaha Engine Management System YEMS 2 14 Multifunction information center 2 15 Tachometer 2 16 Speedometer 2 16 Fuel meter 2 16 Hour meter Voltmeter 2 17 Fuel warning indicator 2 17 Oil warning indicator 2 18 Check engine warning indicator 2 18 Engine overheat warnin...

Page 29: ...ocation of main components 1 Handlebars Use to control direction 2 Fuel tank filler cap 3 Rope hole 4 Footwell Use to place feet for balance 5 Intake grate Prevents debris from getting into the jet pump 6 Speed sensor ...

Page 30: ...to verify cooling water flow 2 Bow eye Use to attach rope for transporting mooring or towing the watercraft in an emergency 3 Front storage compartment 4 Hood 5 Jet intake 6 Handgrip 7 Seat 8 Glove compartment 9 Yamaha Adjustable Sponson YAS ...

Page 31: ...tercraft 4 Quick Shift Trim System QSTS selector Use to select the trim angle of the watercraft 5 Engine shut off switch Remove the clip to stop the engine and dis able it from starting 6 Start switch Push to start the engine 7 Multifunction information center Use to check watercraft operation 8 Throttle lever Use to accelerate and decelerate 9 Oil tank filler cap 0 Stern drain plugs Use to drain ...

Page 32: ...2 Electrical box Protects electrical components from water 3 Flush hose connector Use to flush the engine cooling water pas sages 4 Spark plug lead 5 Muffler 6 Fuel tank 7 Oil tank 8 Battery 9 Fire extinguisher container 0 Water separator ...

Page 33: ...move the seat To remove the seat Pull the seat latch up and then pull the seat off To install the seat Insert the projection on the front of the seat into the stay on the deck and then push the rear of the seat down to lock it in place securely NOTE Make sure that the seat is properly secured before operating the watercraft ...

Page 34: ...perating the watercraft EJU10120 Fuel tank filler cap To remove the fuel tank filler cap 1 turn it counterclockwise NOTE Make sure that the fuel tank filler cap is properly secured before operating the water craft EJU10131 Oil tank filler cap To remove the oil tank filler cap 1 turn it counterclockwise NOTE Make sure that the oil tank filler cap is prop erly secured before operating the watercraft...

Page 35: ...h as if the operator falls off the watercraft WARNING Always attach the engine shut off cord to your wrist and the clip to the engine shut off switch BEFORE starting the engine To prevent accidental starting of the engine or unauthorized use by chil dren or others always remove the clip from the shut off switch when the engine is not running EJU10180 Throttle lever Squeeze the throttle lever 1 to ...

Page 36: ...ng water is circulated in the engine and then it is discharged from the pilot outlets To check for proper operation of the cool ing system check that water is being dis charged from the pilot outlets If water is not being discharged from the outlets cooling water may not be circulating in the engine When this occurs stop the engine and check for the cause See pages 2 12 and 5 4 for further instruc...

Page 37: ...el has the Yamaha Engine Man agement System YEMS that includes an Off Throttle Steering OTS system It will activate at planing speeds should you attempt to steer the watercraft after releas ing the throttle lever The OTS system assists in turning by continuing to supply some thrust while the watercraft is deceler ating but you can turn more sharply if you apply throttle while turning the handlebar...

Page 38: ...and B neutral N and 2 bow up positions C and D To change the trim angle 1 Reduce engine speed to 3 000 r min or less 2 Squeeze the shift lock lever 2 and then turn the QSTS selector to the desired position 3 Release the shift lock lever to lock the QSTS selector CAUTION Do not turn the QSTS selector while operating the watercraft at full throttle otherwise damage could occur to the QSTS The neutra...

Page 39: ...economy and maximum speed are also reduced EJU10240 Bow up Turn the grip to C or D and the bow will go up while the watercraft is on plane Bow up puts less of the bow in the water There is less water resistance so straight ahead acceleration when on plane and top speed are enhanced In some conditions however the water craft may tend to porpoise hop in the water If the watercraft is porpoising choo...

Page 40: ...e intake grate and impeller for clogging WARNING Before attempting to remove weeds or debris from the intake grate or impeller shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from coming in contact with the rotating parts of the jet pump CAUTION This watercraft is equipped with a cata lytic converter Return to shore at low speed if over h...

Page 41: ...the beach See Towing the watercraft on page 5 7 for towing procedures NOTE Press the select button on the multifunction information center to stop the buzzer EJU20461 Exhaust temperature warning system This model is equipped with an exhaust temperature warning system If the exhaust temperature gets too hot the warning light and exhaust temperature warning indicator begin to blink and the buzzer so...

Page 42: ...erheating consult a Yamaha dealer Continuing to operate at higher speeds could result in severe engine damage NOTE Press the select button on the multifunction information center to stop the buzzer EJU19940 Yamaha Engine Management System YEMS This model is equipped with an inte grated computerized management system that controls and adjusts ignition timing fuel injection engine diagnostics and th...

Page 43: ... 0 Check engine warning indicator A Select button CAUTION Do not run the engine over 4 000 r min to check the meter for operation on land The engine could overheat or the catalytic converter could result in seri ous damage Use the specified resistor type spark plug and cap otherwise the meter may function erratically NOTE All display light up and the buzzer sounds twice after the engine starts The...

Page 44: ...ter display between kilometers and miles push the select button 1 for at least 1 second within 10 seconds after the meter is displayed EJU10310 Fuel meter The fuel meter is provided for convenient fuel level checking while riding The fuel meter has eight segments which show the amount of fuel remaining in the fuel tank NOTE The indication of the segments differs on your operating condition Use the...

Page 45: ... voltmeter is provided to display the voltage of the battery The voltmeter displays 12 volts or more when the battery voltage is within specifica tion If the voltage displayed is low return to shore and if necessary have a Yamaha dealer check the charging system EJU10330 Fuel warning indicator If the fuel remaining in the tank drops to about 13 L 3 4 US gal 2 9 Imp gal the lowest two fuel level se...

Page 46: ...ine oil as soon as possible The warning signals will be cleared when the engine restarts after refilling engine oil NOTE If the warning indicators blink with adequate oil in the tank have a Yamaha dealer check the oil filter for dirt and clogs EJU20042 Check engine warning indicator If a sensor malfunction or a short circuit is detected the warning light and indicator begin to blink and the buzzer...

Page 47: ...rther details The warning signals will turn off when the engine is started after it has cooled down NOTE When the warnings overlap each other their priority is as follows 1 Final overheat warning 2 Fuel level warning 3 Oil level warning 4 Initial overheat warning 5 Exhaust temperature warning 6 Check engine warning EJU11860 Exhaust temperature warning indicator If the exhaust system becomes too ho...

Page 48: ... dry such as the manuals put them in a waterproof bag EJU10370 Front storage compartment The front storage compartment 2 is located at the bow To open the front storage compartment push the hood latch 1 down and then open the hood NOTE The front storage compartment can be removed to access the engine compart ment Front storage compartment Capacity 16 L 4 2 US gal 3 5 Imp gal Load limit 5 kg 11 lb ...

Page 49: ...2 2 lb EJU10392 Yamaha Adjustable Sponson YAS The sponsons 1 have adjustable posi tioning to allow the operator to enhance either straight line performance or turning performance according to the preference and operating conditions See page 4 22 for adjustment procedures Up position A There will be less water resistance in this position so straight ahead acceleration when on plane and top speed wi...

Page 50: ...engine 3 18 Stopping the engine 3 20 Leaving the watercraft 3 20 Operating your watercraft 3 21 Getting to know your watercraft 3 21 Learning to operate your watercraft 3 21 Riding watercraft with a passenger 3 22 Starting the watercraft 3 23 Boarding and starting in deep water 3 25 Capsized watercraft 3 27 Turning the watercraft 3 29 Stopping the watercraft 3 31 Beaching the watercraft 3 32 Docki...

Page 51: ...required by the engine With optimal combustion conditions this system is able to increase startability and improve fuel economy EJU19122 Gasoline WARNING GASOLINE AND ITS VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE Do not smoke when refueling and keep away from sparks flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area with the watercraft in a horizontal...

Page 52: ...hten the filler cap securely after refueling If you should swallow some gasoline inhale a lot of gasoline vapor or get gasoline in your eyes get immediate medical attention If any gasoline spills onto your skin immediately wash with soap and water Change clothing if gasoline spills on it CAUTION Do not use leaded gasoline Leaded gasoline can seriously damage the catalytic converter Use only fresh ...

Page 53: ...atings Gasohol containing methanol is not rec ommended by Yamaha because it can cause fuel system damage or engine perfor mance problems EJU11870 2 stroke engine oil CAUTION Use only YAMALUBE 2 W oil Using another oil can seriously damage the cat alytic converter and other engine compo nents NOTE YAMALUBE 2 W is developed for this water craft and available from a Yamaha dealer Recommended engine o...

Page 54: ...n the hood and remove the front storage compartment to check the fuel level See page 2 20 for front storage compartment 2 Open the fuel tank filler cap and slowly add fuel to the fuel tank 3 Stop filling when the fuel just reaches the bottom of the filler tube on the fuel tank Do not fill into the filler tube because fuel could spill out Fuel tank capacity Total 60 L 15 9 US gal 13 2 Imp gal ...

Page 55: ...If the oil tank becomes empty the oil injection pump must be bled to ensure proper oil flow otherwise engine damage may occur If bleeding of the oil pump is necessary have a Yamaha dealer bleed it 1 Remove the seat to watch the oil level See page 2 5 for seat 2 Open the oil tank filler cap and very slowly add engine oil to the oil tank 3 Stop filling when the oil just reaches the top of oil tank v...

Page 56: ...er installation 3 9 Throttle lever Check that the throttle lever springs back smoothly 3 12 Steering system Check for proper operation 3 12 QSTS Check for proper operation 3 13 Fuel and oil Check fuel and oil levels and add if necessary Check the hoses and tanks for leakage 3 8 Water separator Check for water and drain if necessary 3 8 Battery Check electrolyte level and battery condition 3 10 Hoo...

Page 57: ...tment Allow the engine compartment to remain open for a few minutes to allow any fuel vapors to escape Also check for loose electrical con nections WARNING Failure to ventilate the engine compart ment could result in fire or explosion Do not start the engine if there is a fuel leak or a loose electrical connection EJU20570 Hull and deck Check the hull and deck for cracks or other damage If any dam...

Page 58: ...y See pages 3 4 and 3 5 for filling instructions EJU19610 Water separator Check the water separator 1 for water Normally the water separator is empty The water separator retains any water entering through the fuel tank breather hose if the watercraft is capsized If water remains in the water separator drain it by removing the drain screw 2 Place a drain pan under the water separator to catch the d...

Page 59: ...n in the bilge and should be removed manually To remove any residual water perform the fol lowing procedure To remove water from the bilge 1 Remove the stern drain plugs 2 Raise the bow of the watercraft until the water drains 3 After the water has drained wipe the bilge with dry rags to make sure that the bilge is thoroughly dry 4 Install the drain plugs CAUTION Make sure that the stern drain plu...

Page 60: ...lec trolyte level Check that the battery leads are tightened securely and there is no corrosion on the battery terminals WARNING The battery must always be fully charged and in good condition Loss of battery power may leave you stranded Never operate the watercraft if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power Be sure to connect...

Page 61: ...the container cap is tightened securely NOTE See the instructions supplied by the fire extinguisher manufacturer for checking the fire extinguisher Always keep the extinguisher in the fire extinguisher con tainer Always carry a fire extinguisher on board A fire extinguisher is not standard equip ment with this watercraft If you do not have one contact a Yamaha dealer or a fire extinguisher dealer ...

Page 62: ...fore starting the engine always check the operation of the throttle lever EJU10570 Steering system Check for looseness in the handlebars Turn them as far as possible to the right and left to make sure that operation is smooth and unrestricted throughout the whole range Make sure that the jet thrust nozzle also changes directions as the han dlebars are turned and that there is no free play between ...

Page 63: ...heck that they oper ate properly 2 Check that the QSTS selector locks when the lever is released 3 Check that the selector turns smoothly when the lever is squeezed and held in place 4 Check that the angle of the jet thrust nozzle changes when the selector is shifted from neutral to bow up or bow down If the mechanism does not work properly have a Yamaha dealer service it ...

Page 64: ... engine by the jet pump See page 5 4 for jet intake cleaning procedures WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting in severe injury or drowning Stop the engine and remove the clip from the engine shut off switch before removing any debris or weeds which may have collected around the jet ...

Page 65: ... immediately Restart the engine and then pull the engine shut off cord 5 to remove the clip 4 from the engine shut off switch 3 to verify that the engine stops immediately See pages 2 7 to 2 8 for information on proper opera tion of the start switch the engine stop switch and the engine shut off switch EJU10610 Cooling water pilot outlet Check that water comes out from the out lets while the engin...

Page 66: ...ure that the stern drain plugs are securely tightened before launching the watercraft EJU18810 Engine break in The engine break in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances This ensures proper performance and promotes longer compo nent life CAUTION For the first tankful of operation pre mix a 50 1 mixture of ...

Page 67: ...ine and then proceed with normal operation CAUTION Failure to follow the engine break in pro cedure properly can result in severe damage to the engine EJU21720 Launching the watercraft When launching the watercraft make sure that there are no obstructions around you After the watercraft is in the water turn it around so the bow faces the direction you want to go Start the engine and then slowly mo...

Page 68: ...s operate the watercraft in an open area 1 Launch the watercraft in water free from weeds and debris and at least 60 cm 2 ft deep WARNING Never operate in water that is less than 60 cm 2 ft deep otherwise you increase your chance of hitting a submerged object which could result in injury CAUTION Never operate in water that is less than 60 cm 2 ft deep otherwise pebbles or sand could be sucked into...

Page 69: ... and cause an accident NOTE It is not possible to start the engine with the clip removed from the engine shut off switch 3 Push the start switch green button NOTE The engine will not start if the throttle lever is squeezed 4 Release the start switch as soon as the engine starts to run CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 se...

Page 70: ...You need throttle to steer Shutting off the engine can cause you to hit an obsta cle you are attempting to avoid A colli sion could result in severe injury or death EJU10670 Leaving the watercraft If leaving the watercraft remove the engine shut off cord to reduce the chance of accidental starting or unauthorized use by children or others ...

Page 71: ...y the operator and one passenger Never exceed the maximum load limit or allow more than 2 persons to ride the water craft at one time EJU11910 Learning to operate your watercraft Before operating the watercraft always perform the pre operation checks listed on page 3 6 The short time spent checking the watercraft will reward you with added safety and reliability Check state and local laws before o...

Page 72: ...to ride with passengers until your operating skills are fully developed EJU11921 Riding watercraft with a passenger When a passenger is on board with the operator the watercraft handles differently and is not as easy to maneuver so operat ing it requires a higher degree of skill Before attempting to operate the watercraft with a passenger on board the operator must practice operating the watercraf...

Page 73: ...ctly behind water craft or other boats Do not go near others to spray or splash them with water Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going Avoid areas with sub merged objects or shallow water Take early action to avoid collisions Remember watercraft and other boats do not have brakes Do not release the throttle when trying to st...

Page 74: ...ll the clip to the engine shut off switch 3 Grip the handlebars with both hands place both feet on the floor of the foot well start the engine and start off EJU10740 Starting from a dock 1 Board the watercraft from the side 2 Attach the engine shut off cord to your left wrist and then install the clip to the engine shut off switch 3 Push the watercraft away from the dock grip the handlebars with b...

Page 75: ...rear of the watercraft and place both hands on the boarding plat form pull yourself up and then grasp the handgrip with one hand 2 Pull yourself up to a kneeling position on the platform and then move to the seat and sit astride 3 Attach the engine shut off cord to your left wrist and then install the clip to the engine shut off switch 4 Grip the handlebars firmly with both hands place both feet o...

Page 76: ...ip to the engine shut off switch 2 Have the passenger move to the rear of the watercraft 3 Have the passenger get on board and sit on the seat NOTE When a passenger is getting on board both the passenger and the operator should try to balance the watercraft 4 The operator should check to see that the passenger has his or her feet on the floor of the footwell and that he or she is securely holding ...

Page 77: ... clip on the lanyard to the engine shut off switch Start the engine and keep it at idle 3 The passenger pulls himself up on the platform kneels down then crawls onto the seat as the watercraft accelerates 4 The watercraft can now be accelerated to planing speed then the operator can reduce the throttle to the desired running speed EJU20082 Capsized watercraft If the watercraft capsizes turn it ove...

Page 78: ...kwise otherwise water can leak into the engine which can result in severe damage 3 Start the engine and operate the water craft to discharge any water remaining in the engine compartment If the engine does not start see page 5 7 Towing the watercraft or page 5 8 Submerged watercraft NOTE To efficiently discharge water from the engine compartment operate the watercraft as straight as possible and a...

Page 79: ... B Less throttle produces lower thrust so the watercraft will turn more gradually C Releasing the throttle lever completely produces only minimum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediately after releasing the throttle lever but once the engine slows down the watercraft w...

Page 80: ...Man agement System YEMS that includes an Off Throttle Steering OTS system It will activate at planing speeds should you attempt to steer the watercraft after releas ing the throttle lever see condition C above The OTS system assists in turning by continuing to supply some thrust while the watercraft is decelerating but you can turn more sharply if you apply throttle while turning the handlebars Th...

Page 81: ... The watercraft slows down as soon as the throttle lever is released but will coast for a distance before fully stopping If you are not sure you can stop in time before hitting an obstacle apply throttle and turn in another direction WARNING Allow adequate stopping distance Take early action to avoid collisions Remember watercraft and other boats do not have brakes Operate defensively at safe spee...

Page 82: ...he watercraft 1 Make sure that no obstructions boats or swimmers are close to the watercraft Reduce speed about 125 m 410 ft away from the dock 2 Slowly approach the dock and stop the engine just before coming alongside it EJU10830 Rough water operation The force of landing after jumping can cause a strong impact on both the watercraft and the operator and passenger It is possi ble for the operato...

Page 83: ...of the watercraft enough to allow water in the bilge to drain out NOTE This watercraft is equipped with a jet vac uum bilge draining system and an electric bilge draining system that remove water from the engine compartment while you are underway However some residual water will remain See Bilge on page 3 9 for more information 4 Put the watercraft in a horizontal posi tion 5 Flush the cooling sys...

Page 84: ...ge could result 9 Wipe the engine and engine compart ment dry with a clean cloth repeat step 3 if necessary 10 Wipe the hull handlebars and jet unit dry with a clean cloth 11 Spray a rust inhibitor on metallic parts to minimize corrosion WARNING Do not spray flammable rust inhibitor products on engine surfaces while the engine is hot The sprayed substance or propellants could catch fire 12 Allow t...

Page 85: ...s to the trailer through the bow eye and stern rope holes CAUTION Do not route ropes or tie downs over the seat as they may leave permanent marks on the seat s surface Also wrap the ropes or tie downs with towels or rags where they touch the body of the water craft to avoid scratching or damage ...

Page 86: ...e chart 4 10 Inspecting the fuel system 4 11 Inspecting the oil injection system 4 12 Inspecting the jet thrust nozzle angle 4 13 Inspecting and adjusting the throttle cable 4 13 Cleaning and adjusting the spark plugs 4 14 Lubrication points 4 16 Inspecting the battery 4 18 Adjusting the fuel injection system 4 20 Replacing the fuse 4 21 Bleeding the oil injection pump 4 21 Adjusting the Yamaha Ad...

Page 87: ...1942 Flushing the cooling system Flushing the cooling system is essential to prevent the cooling system from being clogged with salt sand or dirt WARNING Stay away from stern when engine is run ning on land Hot water and steam spurt ing from exhaust outlet into the air can cause serious burns CAUTION Do not supply water to the cooling water passages when the engine is not running The water could f...

Page 88: ...ly 4 Start the engine and then immediately turn the water supply on until water flows out continually from the cooling water pilot outlet 5 Run the engine at idling speed for about 3 minutes watching the engine condition If the engine stops while flushing turn the water supply off immediately and repeat the above steps 6 Turn the water supply off and then force the remaining water out from the coo...

Page 89: ...e throttle and steering cables NOTE Use a Yamaha Power Cable Luber and Yamaha Lube Zall to pressure lubricate the cables and purge out any moisture between the inner and outer cables 5 Lubricate the areas of the watercraft specified under Lubrication points on page 4 16 EJU20221 Fuel system WARNING GASOLINE AND ITS VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE Do not smoke when refueling and keep away...

Page 90: ...ventilated area with the watercraft in a horizontal position Tighten the filler cap securely after refueling If you should swallow some gasoline inhale a lot of gasoline vapor or get gasoline in your eyes get immediate medical attention If any gasoline spills onto your skin immediately wash with soap and water Change clothing if gasoline spills on it Fill the fuel tank with fresh gasoline and add ...

Page 91: ...a wire brush Fully charge the battery and then store it in a cool dark place Apply Yamaha marine grease or Yamaha grease A to the battery terminals Check the battery at least every 2 months and fully charge it if necessary WARNING Be sure to connect the breather hose to the battery Fire or explosion could result if the breather hose is damaged obstructed or not connected properly CAUTION The batte...

Page 92: ...raft Clean the watercraft before storing it for a long period WARNING Do not spray flammable rust inhibitor products on engine surfaces while the engine is hot The sprayed substance or propellants could catch fire 1 Wash down the hull handlebars and drive unit with fresh water 2 Rinse the engine and bilge area with fresh water Drain off all water and wipe up remaining moisture with clean dry rags ...

Page 93: ... result of the installation of parts or accessories which are not qualitatively equivalent to gen uine Yamaha parts are not covered by the limited warranty Maintenance replacement or repair of the emission control devices and system may be performed by any marine SI engine repair establishment or individ ual Warranty repair however must be performed at an authorized Yamaha marine dealership WARNIN...

Page 94: ...oise or render it unsafe for use Consult a Yamaha dealer before attempting any changes NOTE A service manual is available for purchase through a Yamaha dealer for owners who have the mechanical skills tools and other equipment necessary to perform mainte nance not covered by this Owner s Opera tor s Manual ...

Page 95: ...t them in a waterproof bag If your Owner s Operator s Manual is damaged order a replacement from a Yamaha dealer The service information included in this manual is intended to provide you the owner with the necessary information for completing your own preventive mainte nance and minor repairs The tools provided in the tool kit are sufficient for this purpose except that a torque wrench may also b...

Page 96: ... adjust 4 14 Lubrication points Lubricate 4 16 Intermediate housing Lubricate 1 2 2 4 17 Fuel system Inspect 4 11 Fuel tank Inspect clean 4 11 Oil injection system Inspect clean 4 12 Throttle shaft Inspect Cooling water passages Flush 3 4 1 Water inlet strainer Inspect clean Bilge strainer Clean Electric bilge pump strainer Inspect clean Impeller Inspect Jet thrust nozzle angle Inspect adjust 4 13...

Page 97: ... line is disconnected Do not attempt to run engine with fuel line disconnected Check the fuel system for leaks cracks or malfunctions If any problem is found consult a Yamaha dealer Check Fuel tank for water or dirt Fuel tank cap seal for damage Fuel tank for damage cracks or leakage Fuel hose joint for leakage Fuel hose for cracks or other damage Air bleeding passages for leakage EJU18410 Fuel ta...

Page 98: ...ge cracks or leakage Oil tank for water or dirt Oil hose and joint for damage or cracks Oil filter for dirt Oil pump for leakage EJU11010 Oil tank Check the oil tank for leakage or water in the tank If water is found in the oil injection system or if the oil tank needs to be cleaned have a Yamaha dealer service the water craft EJU20230 Oil filter Have a Yamaha dealer check the oil filter for dirt ...

Page 99: ...If steering is stiff or misadjusted have a Yamaha dealer service it Difference of A and B Maximum 5 mm 0 20 in EJU11040 Inspecting and adjusting the throttle cable Check that the throttle cable moves back to the set position smoothly and that free play is within specification 1 Squeeze and release the throttle lever If the lever does not return smoothly have a Yamaha dealer service it 2 Adjust fre...

Page 100: ...ugs peri odically heat and deposits will cause the spark plugs to slowly break down and erode If electrode erosion becomes excessive or if carbon and other deposits are excessive replace the spark plug with the specified plug Measure the spark plug gap a with a wire thickness gauge Replace the spark plugs or adjust the gap to specification if necessary To install the spark plug 1 Clean the gasket ...

Page 101: ...ng a new spark plug a good estimate of the correct torque is 1 4 turn to 1 2 turn past finger tight with the spark plug wrench included in the tool kit Have the spark plug adjusted to the correct torque with a torque wrench as soon as possible WARNING Be careful not to damage the insulator when removing or installing a spark plug A damaged insulator could allow sparks to escape which could lead to...

Page 102: ...grease Recommended water resistant grease Yamaha Marine Grease Yamaha Grease A Throttle cable handlebar end Pull the throttle lever and remove the seal 1 Spray a rust inhibitor into the outer cable Refit the seal securely Steering cable handlebar end Steering cable nozzle end Nozzle pivot shaft QSTS cable nozzle end ...

Page 103: ...tor into the outer cable Reinstall the QSTS cable housing Intermediate housing Using a grease gun fill the intermediate housing with water resistant grease through the grease nipple Grease quantity Initial 10 hours or 1 month 33 0 35 0 cm3 1 11 1 18 oz Every 100 hours or 12 months 6 0 8 0 cm3 0 20 0 27 oz ...

Page 104: ...hy sician immediately Eyes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc well away If using or charging the bat tery in an enclosed space make sure that it is well ventilated Always shield your eyes when working near batter ies KEEP OUT OF THE REACH OF CHIL DREN Be sure to connect the breather hose to the battery...

Page 105: ...ourself carefully read the battery charger instructions before charging and fol low the points below 1 Remove all caps from the battery cell 2 Add distilled water to the specified level if the electrolyte level is low 3 Set the charging rate to 1 9 ampere and charge the battery slowly until the explo sive gases are discharged vigorously from the battery cells To connect the battery terminals 1 Mak...

Page 106: ... injection system If the settings are changed poor engine performance and damage may result EJU20240 Checking the trolling speed 1 Put the watercraft in the water 2 Start the engine and warm it up Use the tachometer in the multifunction informa tion center to check the trolling speed If the trolling speed is out of specification have a Yamaha dealer service the water craft Trolling speed 1 250 1 4...

Page 107: ... of higher amperage than those recommended Substitution of a fuse of improper rating can cause extensive electrical system damage and possible fire EJU11120 Bleeding the oil injection pump If the oil tank becomes completely empty or any hose connected to the oil pump has been disconnected the oil pump must be bled to ensure proper oil flow If bleeding of the oil pump is necessary have a Yamaha dea...

Page 108: ...rence and oper ating conditions See page 2 21 for an explanation of various positions To adjust the YAS 1 Remove the bolts 1 on both sponsons 2 Remove both sponsons and then install them in the desired position NOTE Be sure to install both sponsons to the same level 3 Tighten the bolts on both sponsons to the correct torque Tightening torque 18 N m 1 8 kgf m 13 ft lb ...

Page 109: ... 78 3 31 3 07 Compression ratio 5 9 1 Lubrication system Variable oil injection Cooling system Water cooled Starting system Electric starter Ignition system Digital CDI Spark plug BR8ES 11 NGK Spark plug gap mm in 1 0 1 1 0 039 0 043 Battery capacity V AH 12 19 Charging system Flywheel magneto DRIVE UNIT Propulsion system Jet pump Jet pump type Axial flow single stage Impeller rotation Countercloc...

Page 110: ...ESHOOTING AND EMERGENCY PROCEDURES Troubleshooting 5 1 Troubleshooting chart 5 1 Emergency procedures 5 4 Cleaning the jet intake and impeller 5 4 Jumping the battery 5 5 Towing the watercraft 5 7 Submerged watercraft 5 8 ...

Page 111: ...n down Recharge 4 18 Poor terminal connec tions Tighten as required 4 18 Terminal corroded Clean Starter motor Faulty Have serviced by Yamaha dealer Warning system Overheat mode Cool down engine 2 12 Starter motor turns over Throttle lever Squeezed Release 2 7 Fuel Empty Refill as soon as possi ble 3 4 Stale or contaminated Have serviced by Yamaha dealer 4 11 Fuel tank Water or dirt present Have s...

Page 112: ... injection system Faulty or clogged injec tors Have serviced by Yamaha dealer Warning light or indicator blinks Fuel level Empty Refill as soon as possi ble 3 4 Engine oil level Empty Refill immediately 3 5 Oil filter clogged Have serviced by Yamaha dealer Engine overheated Jet intake clogged Clean 5 4 Water temperature sensor is failed Have serviced by Yamaha dealer 2 12 Low battery voltage Batte...

Page 113: ...ke clogged Clean 5 4 Spark plug Fouled or defective Replace 4 14 Incorrect heat range Replace 4 14 Gap incorrect Adjust 4 14 Spark plug caps Loose Connect properly 4 14 Electrical wiring Loose connection Tighten or connect properly Fuel Stale or contaminated Have serviced by Yamaha dealer 4 11 Bilge Water in bilge Drain 3 9 TROUBLE POSSIBLE CAUSE REMEDY PAGE ...

Page 114: ...fore attempting to remove weeds or debris from the jet intake or impeller area shut the engine off and remove the clip from the engine shut off switch Severe injury or death could result from coming in contact with the rotating parts of the jet pump CAUTION If weeds or debris get caught in the intake do not operate the watercraft above trolling speed until they have been removed 1 Turn the watercr...

Page 115: ...ry If the watercraft battery has run down the engine can be started using a 12 volt bat tery and jumper cables WARNING Battery electrolyte is poisonous and dan gerous causing severe burns etc Elec trolyte contains sulfuric acid Avoid contact with skin eyes or clothing Antidotes External Flush with water Internal Drink large quantities of water or milk Follow with milk of magnesia beaten egg or veg...

Page 116: ...e terminal on the watercraft battery Be sure all connec tions are secure and correct before attempting to start the engine Any wrong connection may damage the elec trical system 4 Start the engine and then disconnect the cables by reversing the steps above CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 seconds otherwise the battery w...

Page 117: ...artment if it is towed too fast Tow the watercraft using the bow eye 1 only The bow must be kept up out of the water during towing to prevent water from entering the engine compart ment WARNING The watercraft should only be towed in an emergency The towline should be long enough so that the watercraft will not collide with the towing boat when slowing down A good rule of thumb is a towline that is...

Page 118: ... may result in serious engine damage In an emergency 1 Beach the watercraft and remove the stern drain plugs to drain the water from the engine compartment See page 3 9 for further instructions Remove the storage compartment plugs to drain the water from each storage compartment 2 Install the stern drain plugs 3 Have the watercraft inspected by a Yamaha dealer as soon as possible ...

Page 119: ...E 6 EJU11240 APPENDIX Limited warranty 6 1 YAMAHA EXTENDED SERVICE Y E S 6 3 Index 6 4 ...

Page 120: ...atercraft available at that time for inspection and repairs at the dealer s place of business GENERAL EXCLUSIONS FROM WARRANTY This warranty will not cover the repair of damage if the damage is a result of abuse or neglect of the product Examples of abuse and neglect include but are not limited to 1 Racing or competition use modification of original parts abnormal strain 2 Lack of proper maintenan...

Page 121: ...letely set up each new watercraft before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date In addition each Yamaha dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred u...

Page 122: ...to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb cover age goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverag...

Page 123: ...gine overheat warning indicator 2 19 Engine overheat warning system 2 12 Engine serial number 1 2 Engine shut off cord lanyard 3 14 Engine shut off switch 2 7 Engine stop switch 2 7 Enjoy your watercraft responsibly 1 22 Exhaust temperature warning indicator 2 19 Exhaust temperature warning system 2 13 F Filling the fuel tank 3 4 Filling the oil tank 3 5 Fire extinguisher 3 11 Fishing vessel right...

Page 124: ... 9 P Periodic maintenance chart 4 10 Post operation checks 3 33 Pre operation check list 3 6 Pre operation check points 3 7 Pre operation checks 3 6 Primary Identification PRI ID number 1 1 Q Quick Shift Trim System QSTS 3 13 Quick Shift Trim System QSTS selector 2 10 R Reading buoys and other markers 1 19 Recommended equipment 1 15 Replacing the fuse 4 21 Riding watercraft with a passenger 3 22 R...

Page 125: ...1 Troubleshooting chart 5 1 Turning the watercraft 3 29 U United States Coast Guard 1 21 W Warning labels 1 7 Watercraft characteristics 1 16 Watercraft Education and Training 1 21 Water separator 3 8 Y Yamaha Adjustable Sponson YAS 2 21 Yamaha Engine Management System YEMS 2 14 YAMAHA EXTENDED SERVICE Y E S 6 3 ...

Page 126: ...Printed in USA Aug 2005 1 6 1 CR F1G F8199 13 E YAMAHA MOTOR CORPORATION USA ...

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Yamaha GP1300R WaveRunner 2003, Owner'S/Operator'S Manual

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