Yamaha FJR13AEY Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-23

7

EAU22390

Checking the front and rear
brake pads

The front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.

EAU43431

Front brake pads

The front brake calipers are equipped
with two sets of brake pads.
Each front brake pad is provided with a
wear indicator groove, which allows
you to check the brake pad wear with-
out having to disassemble the brake.
To check a brake pad for wear, check
its wear indicator groove. If a brake pad
has worn to the point that the wear indi-

cator groove has almost disappeared,
have a Yamaha dealer replace the
brake pads as a set.

EAU22500

Rear brake pads

Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.

EAU40591

Checking the brake and
YCC-S clutch fluid levels

Front brake

Rear brake

1. Brake pad wear indicator groove

1

1

1. Lining thickness

1. Minimum level mark

1. Minimum level mark

U2D213E0.book Page 23 Friday, September 26, 2008 3:12 PM

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Summary of Contents for FJR13AEY

Page 1: ...DIC183 2D2 28199 13 FJR13AEY C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 22 74 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U2D213E0 book Page 1 Friday September 26 2008 3 12 PM ...

Page 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancie...

Page 4: ...y all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U2D213E0 book Page 1 Fr...

Page 5: ...tor Corporation U S A 1st edition September 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 74 U2D213E0 book Page 2 Friday September 26 2008 3 12 PM ...

Page 6: ... OPERATION AND IMPORTANT RIDING POINTS 6 1 Starting the engine 6 1 Shifting 6 2 Engine break in 6 4 Parking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Removing and installing panels 7 8 Checking the spark plugs 7 11 Canister for California only 7 12 Engine oil and oil ...

Page 7: ...rake light bulb 7 33 Replacing the license plate light bulb 7 33 Troubleshooting 7 34 Troubleshooting charts 7 35 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO ...

Page 8: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer U2D213E0 book Page 1 Friday September 26 2008 3 12 PM ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 1 California only 2 California only 4 3 kg 7 lbs 3TB 24877 A0 LOAD LIMIT 3 California only PRESS REGULATOR U2D213E0 book Page 2 Friday September 26 2008 3 12 PM ...

Page 10: ... 290 kPa 2 90 kgf cm2 42psi 270 kPa 2 70 kgf cm2 39psi 290 kPa 2 90 kgf cm2 42psi 3P6 21668 00 NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 U2D213E0 book Page 3 Friday September 26 2008 3 12 PM ...

Page 11: ...ssenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when y...

Page 12: ...contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engin...

Page 13: ...venly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sur...

Page 14: ...k area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become...

Page 15: ...nger seat page 4 17 7 Final gear oil filler bolt page 7 15 8 Final gear oil drain bolt page 7 15 9 YCC S clutch fluid reservoir page 7 23 10 Shock absorber assembly spring preload adjusting lever page 4 25 11 Air filter element page 7 18 12 Shift pedal page 4 12 13 Engine oil filler cap page 7 12 14 Engine oil filter cartridge page 7 12 15 Engine oil level check window page 7 12 U2D213E0 book Page...

Page 16: ... Windshield page 4 10 5 Battery page 7 29 6 Main fuse page 7 31 7 Front fork compression damping force adjusting screw page 4 24 8 Brake pedal page 4 13 9 Shock absorber assembly rebound damping force adjusting knob page 4 25 10 Rear brake fluid reservoir page 7 23 U2D213E0 book Page 2 Friday September 26 2008 3 12 PM ...

Page 17: ... Multi function display page 4 5 6 Front brake fluid reservoir page 7 23 7 Right handlebar switches page 4 10 8 Brake lever page 4 13 9 Throttle grip page 7 19 10 Main switch steering lock page 4 1 11 Headlight beam adjusting knob page 4 22 12 Grip warmer adjusting knob page 4 27 13 Hand shift lever page 4 13 U2D213E0 book Page 3 Friday September 26 2008 3 12 PM ...

Page 18: ...ding to engine r min engine require ments and riding conditions See Handlebar switches page 4 10 and OPERATION AND IMPORTANT RIDING POINTS page 6 1 for further explanation of this system TIP This is not an automatic transmission only the clutch system is automatic The gears must be shifted by the rider EAU10460 Main switch steering lock The main switch steering lock controls the ignition and light...

Page 19: ...r an accident EAU10691 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left or right 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key into the main switch and then turn it to OFF while still pushing it 1 Pu...

Page 20: ...electrical cir cuit TIP Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function EAU40516 Engine trouble YCC S SHIFT indicators and warning light Engine trouble indicator and warning light This indicator is displayed and the warning light comes on or flashes if a problem is detected in the ...

Page 21: ...d warning light can be checked by turning the key to ON If the indicators and warning light do not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuits EAU39501 ABS warning light If this warning light comes on or flashes while riding the ABS may not work cor rectly If this occurs have a Yamaha dealer check the system as soon as possible See page 4 14 WARNING EW...

Page 22: ... to test the electri cal circuit NOTICE ECA10031 Do not operate the engine in the ta chometer red zone Red zone 9000 r min and above EAU40855 Multi function display WARNING EWA14431 Be sure to stop the vehicle before making any setting changes to the multi function display Changing settings while riding can distract the operator and increase the risk of an accident The multi function display is eq...

Page 23: ...1 45 US gal 1 21 Imp gal of fuel remains in the fuel tank the display will automatically change to the fuel reserve tripmeter mode Trip F and start counting the distance traveled from that point In that case pushing the select button switch es the display between the various trip meter and odometer modes in the following order Trip F ODO Trip 1 Trip 2 Trip F TIP When selecting Trip 1 Trip 2 or Tri...

Page 24: ...ar one after the other and then disappear in order to test the electrical circuit TIP This fuel meter is equipped with a self diagnosis system If a problem is de tected in the electrical circuit all the dis play segments will start flashing If this occurs have a Yamaha dealer check the electrical circuit Coolant temperature meter With the key in the ON position the coolant temperature meter indica...

Page 25: ...mption mode MPG and the aver age fuel consumption mode AV_ _ _ MPG in the following order Air MPG AV_ _ _ MPG Air Ambient temperature mode This display shows the ambient tem perature from 16 F to 122 F in 1 F in crements The temperature displayed may vary from the ambient tempera ture TIP If the ambient temperature falls be low 16 F a lower temperature than 16 F will not be displayed If the ambien...

Page 26: ...ing 1 0 US gal of fuel is dis played TIP To reset the average fuel con sumption display push the reset button to select the mode again and then push the reset button for 1 second while the display is flash ing After resetting the average fuel consumption display _ _ _ will be shown for that display until the vehicle has traveled 1 km 0 6 mi NOTICE ECA15472 If there is a malfunction will be display...

Page 27: ...mmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position 1 Windshield position adjusting switch 2 Dimmer s...

Page 28: ...page 6 1 for start ing instructions prior to starting the en gine EAU42340 The engine trouble warning light and ABS warning light will come on when the key is turned to ON and the start switch is pushed but this does not indi cate a malfunction EAU12765 Hazard switch With the key in the ON position use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The haz...

Page 29: ...3 Shift pedal This vehicle is equipped with a con stant mesh 5 speed transmission The shift pedal is located on the left side of the engine Neutral is at the bottom po sition TIP It is impossible to shift gears unless the key is in the ON position The shift pedal can be adjusted to three positions to suit the rider s preference To adjust the shift pedal position 1 Remove the shift pedal by remov i...

Page 30: ...handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU39540 Brake pedal The brake pedal is on the right side of the vehicle This model is equipped with a unified brake system When pressing down on the brake ped al the rear brake and a portion of t...

Page 31: ...rd from under the seat and if the brake lever or brake ped al are even slightly applied a vi bration can be felt at the lever and pedal but these do not indicate a malfunction When the ABS is activated the brakes are operated in the usual way A pulsating action may be felt at the brake lever or brake pedal but this does not indicate a mal function This ABS has a test mode which allows the owner to...

Page 32: ...fuel is a fire hazard EAU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi ci...

Page 33: ...e parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce mainten...

Page 34: ... the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU39492 Seats Passenger seat To remove the passenger seat 1 Ins...

Page 35: ...of the rider seat to the left as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make sure that the seats are prop erly secured before riding The rider seat height can be ad justed to change the riding posi tion...

Page 36: ...si tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height position adjuster so that the H mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder B as shown 1 Low position 2 High position 1 Rider seat height position adjuster 1 Rider seat holder cover 1 Rider seat heigh...

Page 37: ...tall the rider seat height position adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 6 Align the projection on the bottom of the rider seat with the L posi tion slot and then push the rear of the seat down to lock it in place as shown 7 Install the passenger seat TIP Make sure that the seats are properly s...

Page 38: ...urn it to ON 2 Push the accessory box button and then open the accessory box lid 3 Turn the key to OFF to preserve the battery To close the accessory box 1 Fold the accessory box lid down 2 Remove the key NOTICE ECA11800 Do not place heat sensitive items in the accessory box The accessory box gets extremely hot especially when the engine is running or is hot WARNING EWA11421 Do not exceed the load...

Page 39: ...adlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b EAU39641 Handlebar position The handlebars can be adjusted to one of three positions to suit the rider s pref erence Have a Yamaha dealer adjust the position of the handlebars EAU39621 Opening and closing the cowl ings The cowlings can be tilted back 30 mm 1 18 in for added ventilation to suit t...

Page 40: ...s properly installed before riding EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park ing in narrow spaces Fold the mirrors back to their original position before riding WARNING EWA14371 Be sure to fold the rear view mirrors back to their original position before riding 1 Quick fastener screw 1 Open position 1 Quick fastener screw 1 Closed p...

Page 41: ... the adjusting bolt on each fork leg in direction b Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting knob on each fork leg in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting...

Page 42: ...To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary EAU14914 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing lever and a rebound damping force adjusting knob NOTICE ECA16570 To avoid damaging the mechanism do not at...

Page 43: ...G EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform ...

Page 44: ...hicle is stopped or travel ing at extremely low speeds e g in traffic jams the grip warmer tempera ture is lower than when traveling at higher speeds EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the...

Page 45: ...brake light switches has the following func tions It prevents starting when the side stand is up but neither brake is ap plied It prevents starting when either brake is applied but the sidestand is still down It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure U2D213E0 book Page 28 ...

Page 46: ...stand up 12 Release the brake 13 Push the start switch Does the engine start The system is OK The vehicle can be ridden NO YES YES NO YES NO The neutral the brake switch or the YCC S system may not be working correctly The vehicle should not be ridden until checked by a Yamaha dealer A brake switch may not be working correctly The vehicle should not be ridden until checked by a Yamaha dealer The s...

Page 47: ...ck is not being used This vehicle is equipped with an auxilia ry DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is running To use the auxiliary DC jack 1 Open the accessory box lid See page 4 21 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Insert the accessory plug in...

Page 48: ...vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 15 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 12 Final gear oil Check vehicle for oil leakage 7 15 Coolant Check coolant level in reservoir If necessary add recommended coolant to speci...

Page 49: ...lay and lubricate cable and grip housing 7 19 7 25 Control cables Make sure that operation is smooth Lubricate if necessary 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 19 7 22 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 26 Brake lever Make sure that operation is sm...

Page 50: ...ION CHECKS 5 3 5 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 27 ITEM CHECKS PAGE U2D213E0 book Page 3 Friday September 26 2008 3 12 PM ...

Page 51: ...idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine EAU40845 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The front or rear brake is applied with the transmission in the neutra...

Page 52: ...control the amount of engine power available for starting off accelerating climbing hills etc The gears can be shifted using either the shift pedal or the hand shift lever The hand shift lever has to be enabled by pressing the hand shift control switch prior to being used Refer to page 4 12 for the shift pedal operation and to pages 4 11 and 4 13 for the hand shift lever operation The gear positio...

Page 53: ...gher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU41251 To decelerate 1 Apply both the front and the rear brakes to slow the motorcycle 2 Shift the transmission into first gear when the motorcycle reaches 25 km h 15 5 mi h If the engine is about to stall or runs very roughly use the brakes to stop the motor cycle 3 Shift the transmission into the...

Page 54: ...onged operation above 5400 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10310 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU40582 Parking When parking stop the engine by turn ing the main switch to OFF and then remove the key TI...

Page 55: ...o not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U2D213E0 book Page 5 Friday September 26 2008 3 12 PM ...

Page 56: ...ning engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure cleaner air but are also vital to proper...

Page 57: ...e owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U2D213E0 book Page 2 Friday September 26 ...

Page 58: ...ugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Check and adjust engine idle speed and synchronization 6 Exhaust system Check for leakage Tighten...

Page 59: ...h Check operation fluid level and for fluid leakage 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for da...

Page 60: ...ease lightly 13 Brake pedal pivot shaft Apply lithium soap based grease lightly 14 Shift pedal pivot shaft Apply lithium soap based grease lightly 15 Centerstand and sidestand pivots Check operation Apply lithium soap based grease lightly 16 Sidestand switch Check operation and replace if necessary 17 Front fork Check operation and for oil leak age Replace if necessary No ITEM ROUTINE INITIAL ODOM...

Page 61: ...freeze coolant every 24 months Change 23 Final gear oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 24 Front and rear brake switches Check operation 25 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi ...

Page 62: ...ch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or YCC S clutch master cylinders caliper cylinders and YCC S clutch release cylinder every two years Replace the brake and YCC S clutch hoses every four years or if cracked or damaged 26 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if neces...

Page 63: ...9550 Panel A To remove the panel Remove the bolts and the quick fasten er and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick fastener EAU47050 Panels B and C To remove one of the panels 1 Remove the seats See page 4 17 2 Remove the bolts and the quick fastener screws 1 Panel A 1 Panel B 1 Panel C 1 Panel A 2 Bolt 3 Qui...

Page 64: ...ll the front of the panel downward and then slide the pan el forward to release it in the rear as shown 1 Panel B 2 Bolt 3 Quick fastener screw 1 Panel C 2 Bolt 3 Quick fastener screw 1 Panel B 1 Panel B 1 1 1 Panel B 1 Panel C 1 1 U2D213E0 book Page 9 Friday September 26 2008 3 12 PM ...

Page 65: ...ling as shown and then insert the top edge of the panel into the fuel tank side cover 2 Push the bottom of the panel in as shown 1 Panel C 1 Panel C 1 1 1 Panel B 2 Rear cowling 1 Panel B 2 Fuel tank side cover 1 2 1 2 1 Panel B 1 Panel C 2 Rear cowling 1 1 2 U2D213E0 book Page 10 Friday September 26 2008 3 12 PM ...

Page 66: ...ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before ins...

Page 67: ...locked and if necessary clean it EAU19885 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a ...

Page 68: ... used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge 1 Engine oil level check window ...

Page 69: ...1620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 O ring 1 Oil filter cartridge 2 Torque wrench Tightenin...

Page 70: ...final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrica tion chart WARNING EWA10370 Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or w...

Page 71: ...rom the final gear case 4 Install the final gear oil drain bolt and then tighten it to the specified torque 5 Refill with the recommended final gear oil to the brim of the filler hole 6 Install the oil filler bolt and then tighten it to the specified torque 7 Check the final gear case for oil leakage If oil is leaking check for the cause 1 Final gear oil filler bolt 2 Final gear oil drain bolt 3 C...

Page 72: ... 4 Add coolant or distilled water to raise the coolant to the maximum level mark install the coolant res ervoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the ra diator cap when the engine is hot EWA15161 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has ...

Page 73: ... when the engine is hot EWA10381 EAU40371 Air filter element The air filter element should be cleaned or replaced at the intervals specified in the periodic maintenance and lubrica tion chart Have a Yamaha dealer clean or replace the air filter element EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 1...

Page 74: ... EAU21751 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10501 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure...

Page 75: ...ed parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience Tire information Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi FJR13AEY 90 208 kg 198 459 lb FJR13AEYC 90 207 kg 198 456 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi High spee...

Page 76: ...tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximate...

Page 77: ...ics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU40620 YCC S clutch This model is equipped with a hydraulic clutch therefore it is necessary to check the YCC S clutch fluid level and check the hydraulic system for leakage before each ride If the YCC S clutch plates wear out...

Page 78: ... check a brake pad for wear check its wear indicator groove If a brake pad has worn to the point that the wear indi cator groove has almost disappeared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha deale...

Page 79: ...braking or YCC S clutch performance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or YCC S clutch performance The brake and YCC S clutch fluid reservoir diaphragms will lose their shape from the negative pressure if the fluid level goes down too far Be sure to return the diaphragms to their original shape before rein stall...

Page 80: ...tion of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soo...

Page 81: ...h ride and the pedal pivots should be lu bricated if necessary EAU23153 Checking and lubricating the brake lever The operation of the brake lever should be checked before each ride and the lever pivots should be lubricated if nec essary Recommended lubricant Lithium soap based grease Recommended lubricant Silicone grease U2D213E0 book Page 26 Friday September 26 2008 3 12 PM ...

Page 82: ...tand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant Lithium...

Page 83: ...eck the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds ...

Page 84: ...el bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU39524 Battery The battery is located under panel A See page 7 8 This model is equipped with a VRLA Valve Regulated Lead Acid battery There...

Page 85: ...cessories NOTICE ECA16520 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery f...

Page 86: ...ABS motor spare fuse 1 Fuse box 2 Right radiator fan fuse 3 Left radiator fan fuse 4 Hazard fuse 5 Backup fuse for odometer and clock 6 ABS solenoid fuse 7 Fuel injection system fuse 8 Headlight fuse 9 Signaling system fuse 10 ABS control unit fuse 11 Ignition fuse 12 Auxiliary DC jack fuse 13 YCC S motor control fuse 14 Spare fuse 20 0 2 7 14 8 9 10 11 12 13 Specified fuses Main fuse 50 0 A Headl...

Page 87: ...system EAU40361 Headlight bulb If a headlight does not come on have a Yamaha dealer check its electrical cir cuit or replace the bulb NOTICE ECA16580 Do not affix any type of tinted film or stickers to the headlight lens EAU39880 Front turn signal light If a front turn signal light does not come on have a Yamaha dealer check its electrical circuit or replace the bulb U2D213E0 book Page 32 Friday S...

Page 88: ... new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 Install the passenger seat EAU24312 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the socket together with the bulb by pulling it out 1 Turn signal light bulb socket 2 Tail brake light bu...

Page 89: ... quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life ...

Page 90: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engin...

Page 91: ...d press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leak...

Page 92: ...he muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dir...

Page 93: ...irt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during wint...

Page 94: ...ic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26242 Storage Short term Always st...

Page 95: ... plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires fro...

Page 96: ...tridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Shaft drive gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capa...

Page 97: ...sured on cold tires Loading condition 0 90 kg 0 198 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition FJR13AEY 90 208 kg 198 459 lb FJR13AEYC 90 207 kg 198 456 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT...

Page 98: ...ight 12 V 21 0 W 2 License plate light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A 2 Hazard fuse 10 0 A Fuel injection ...

Page 99: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and m...

Page 100: ...s affixed to the frame under the passenger seat See page 4 17 Record the information on this la bel in the space provided This informa tion will be needed when ordering spare parts from a Yamaha dealer 1 Model label U2D213E0 book Page 2 Friday September 26 2008 3 12 PM ...

Page 101: ...nd if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Sevent...

Page 102: ...cle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Ex...

Page 103: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or...

Page 104: ...ATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2D213E0 book Page 6 Friday September 26 2008 3 12 PM ...

Page 105: ... warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha m...

Page 106: ... later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warr...

Page 107: ... repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing p...

Page 108: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U2D213E0 book Page 10 Friday September 26 2008 3 12 PM ...

Page 109: ...ting 4 22 Handlebar switches 4 10 Hand shift control switch 4 11 Hand shift lever 4 13 Hazard switch 4 11 Headlight beams adjusting 4 22 Headlight bulb 7 32 High beam indicator light 4 3 Horn switch 4 11 I Identification numbers 10 1 Ignition circuit cut off system 4 28 Indicator and warning lights 4 3 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 33 M...

Page 110: ... 7 34 Troubleshooting charts 7 35 Turn signal indicator lights 4 3 Turn signal light or tail brake light bulb replacing 7 33 Turn signal switch 4 10 V Valve clearance 7 19 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 29 Wheels 7 22 Windshield position adjusting switch 4 11 Y YCC S clutch 7 22 YCC S system 4 1 U2D213E0 book Page 2 Frida...

Page 111: ...U2D213E0 book Page 3 Friday September 26 2008 3 12 PM ...

Page 112: ...PRINTED IN JAPAN 2008 10 0 3 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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