Yamaha FJR1300AT Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-18

6

out with compressed air as shown.
If the air filter element is damaged,
replace it.

6. Insert the air filter element into the

air filter case.

CAUTION:

ECA10480

●

Make sure that the air filter ele-
ment is properly seated in the
air filter case.

●

The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.

7. Install the air filter case cover by in-

stalling the screws.

8. Install the intake air shroud by in-

stalling the quick fastener screws.

9. Install the panel.

EAU21380

Adjusting the throttle cable
free play

The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.

1. Throttle cable free play

U5JW12E0.book Page 18 Wednesday, April 28, 2004 10:24 AM

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Summary of Contents for FJR1300AT

Page 1: ...PRINTED IN JAPAN 2004 05 2 1 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5JW 28199 12 LIT 11626 18 22 FJR1300T C FJR1300AT C OWNER S MANUAL ...

Page 2: ...EAU10041 U5JW12E0 book Page 1 Wednesday April 28 2004 10 24 AM ...

Page 3: ... motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these h...

Page 4: ...onsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WAR...

Page 5: ...NED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE U5JW12E0 book Page 2 Wednesday April 28 2004 10 24 AM ...

Page 6: ...Corporation U S A 1st edition April 2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 18 22 AFFIX DEALER LABEL HERE U5JW12E0 book Page 3 Wednesday April 28 2004 10 24 AM ...

Page 7: ...ool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 10 Canister for California only 6 11 Engine oil and oil filter cartridge 6 11 Final gear oil 6 14 Coolant 6 15 Cleaning the air filter element 6 17 Adjusting the throttle cable free play 6 18 Adjusting the valve clear...

Page 8: ...harts 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 U5JW12E0 book Page 2 Wednesday April 28 2004 10 24 AM ...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous ap pears to be very effective in reduc ing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for motorcycle accidents to oc cur Ride where other motorist...

Page 10: ...e shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine...

Page 11: ... proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that ...

Page 12: ...ff before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a ...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U5JW12E0 book Page 5 Wednesday April 28 2004 10 24 AM ...

Page 14: ...SAFETY INFORMATION 1 6 1 1 2 California only 4 3 3 Kg 7 lbs 3TB 24877 A0 LOAD LIMIT U5JW12E0 book Page 6 Wednesday April 28 2004 10 24 AM ...

Page 15: ...ETY INFORMATION 1 7 1 5 7 6 8 9 CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 U5JW12E0 book Page 7 Wednesday April 28 2004 10 24 AM ...

Page 16: ... seat page 3 11 8 Passenger seat page 3 11 9 Carrier 10 Final gear oil filler bolt page 6 14 11 Final gear oil drain bolt page 6 14 12 Shock absorber assembly rebound damping force adjusting knob page 3 15 13 Shock absorber assembly spring preload adjusting lever page 3 15 14 Air filter element page 6 17 15 Shift pedal page 3 7 16 Engine oil filter cartridge page 6 11 17 Engine oil level check win...

Page 17: ... reservoir page 6 15 3 Battery page 6 30 4 Windshield 5 Main fuse and electronic fuel injection fuse page 6 31 6 Front fork compression damping force adjusting screw page 3 13 7 Brake pedal page 3 8 8 Rider footrest U5JW12E0 book Page 2 Wednesday April 28 2004 10 24 AM ...

Page 18: ...witch page 3 5 3 Tachometer page 3 3 4 Speedometer page 3 3 5 Multi function display page 3 4 6 Right handlebar switches page 3 5 7 Brake lever page 3 8 8 Throttle grip page 6 18 9 Main switch steering lock page 3 1 10 Hazard switch page 3 6 U5JW12E0 book Page 3 Wednesday April 28 2004 10 24 AM ...

Page 19: ...l systems are off The key can be removed EAU10690 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left or right 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key into the main switch and then turn it to OFF ...

Page 20: ...gine trouble warning light This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagnosis system See page 3 4 for an explanation of the self diagnosis de vice The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds ...

Page 21: ...ed to ON the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir cuit EAU11872 Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to t...

Page 22: ... fuel reserve tripmeter mode TRIP F and start counting the distance traveled from that point In that case pushing the SELECT button switches the display between the vari ous tripmeter and odometer modes in the following order TRIP F TRIP top TRIP bottom ODO TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button for at least one second If you do not reset...

Page 23: ...tch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12492 Windshield position adjusting switch To move the windshield up p...

Page 24: ...tch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions prior to starting the engine EAU12763 Hazard switch With the key in the ON position turn this switch to to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might b...

Page 25: ... the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 17 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch ...

Page 26: ...he Yamaha ABS Anti lock Brake System features a dual electronic con trol system which acts on the front and rear brakes independently The ABS is monitored by an ECU Electronic Con trol Unit which will have recourse to manual braking if a malfunction occurs WARNING EWA10090 The ABS performs best on long braking distances On certain rough or gravel roads the braking distance may be longer with than ...

Page 27: ...1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap i...

Page 28: ...ed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gaso...

Page 29: ...or other materials that easily burn Do not allow the engine to idle too long EAU14080 Seats Rider seat To remove the rider seat 1 Insert the key into the seat lock and then turn it as shown 2 Pull the rider seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Remove the ...

Page 30: ... kg 441 lb CAL FJR1300 201 kg 443 lb U49 FJR1300A 193 kg 425 lb CAL FJR1300A 194 kg 428 lb U49 for the vehicle EAU26882 Accessory box The accessory box is located beside the meter panel NOTE The accessory box can only be opened when the key is turned to ON and the transmission is in neutral CAUTION ECA11800 Do not place heat sensitive items in the accessory box The accessory box gets extremely hot...

Page 31: ...ws WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE Align the appropriate...

Page 32: ...ttings NOTE Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specific...

Page 33: ...often the rebound damping turn the adjusting knob in di rection b WARNING EWA10220 This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt t...

Page 34: ... the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up ...

Page 35: ... the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure WARNING EWA10260 The vehicle must be placed on ...

Page 36: ... the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliable if performed with a warmed up engine The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle sho...

Page 37: ...uences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not wo...

Page 38: ...bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 23 6 24 Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended ...

Page 39: ...ion is smooth Lubricate pedal pivoting points if necessary 6 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 27 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and s...

Page 40: ...he clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 17 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to CAUTION ECA12700 The oil level warning light engine trouble warning light and ABS warn ing li...

Page 41: ...N ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always use the clutch while changing gears to avoid damag ing the engine transmission and drive train whic...

Page 42: ... light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an ex...

Page 43: ...ur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU17211 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may over...

Page 44: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER V...

Page 45: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U5JW12E0 book Page 2 Wednesday April 28 2004 10 24 AM ...

Page 46: ...heck condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Electronic fuel in jection Check and adjust engine idle speed and synchronization 6 Exhaust system Check for leakage ...

Page 47: ...ck operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for d...

Page 48: ... 13 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Centerstand and sidestand pivots Check operation Apply lithium soap based grease all purpose grease lightly 15 Sidestand switch Check operation and replace if necessary 16 Front fork Check operation and for oil leak age Replace if necessary 17 Shock absorber as sembly Check operation and for oil l...

Page 49: ...r oil Check oil level and for leakage Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 23 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 24 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable No ...

Page 50: ...h systems After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses ...

Page 51: ...fasten er screws and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick fastener screws EAU19312 Panels B and C To remove one of the panels 1 Remove panel A if removing pan el B or panel D if removing panel C 2 Remove the quick fastener by pushing the center pin 3 Remove the bolts and then take the panel off 1 Panel A 2 Pa...

Page 52: ...el Place the panel in the original position and then install the bolts EAU33370 Panels E and F To remove one of the panels 1 Remove the seats See page 3 11 2 Remove the bolts the quick fas tener screw and the quick fasten ers and then take the panel off To install the panel 1 Place the panel in the original posi tion and then install the quick fas teners and quick fastener screw and tighten the bo...

Page 53: ...ne could be defective Do not attempt to diagnose such problems yourself Instead have a Yamaha deal er check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark...

Page 54: ...il level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false...

Page 55: ...gine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge 1 Engine oil lev...

Page 56: ...r quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 9 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off ...

Page 57: ...al enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on the center stand NOTE The final gear oil level must be checked on a cold engine Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Remove the oil filler bolt and then check the...

Page 58: ...261 To check the coolant level The coolant level should be checked as follows before each ride In addition the coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart 1 Place the vehicle on the center stand NOTE The coolant level must be checked on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned s...

Page 59: ... as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA10380 Never attempt to remove the radiator cap when the en...

Page 60: ...specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove panel E See page 6 8 2 Remove the intake air shroud by removing the quick fastener screws 3 Remove the air filter case cover by removing the screws 4 Pull the air filter element out 5 Lightly tap the air filter element to remove most o...

Page 61: ... installed otherwise the piston s and or cylinder s may become excessively worn 7 Install the air filter case cover by in stalling the screws 8 Install the intake air shroud by in stalling the quick fastener screws 9 Install the panel EAU21380 Adjusting the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the thro...

Page 62: ...res i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm FJR1300 90 200 kg 198 441 lb CAL FJR...

Page 63: ...e could cause tire damage an accident or even injury Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10580 It is dangerous to ride with a worn out tire When a tire tr...

Page 64: ...the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 6...

Page 65: ... to develop its optimal characteris tics EAU22011 Accessories and replacement parts WARNING EWA10621 This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha ...

Page 66: ...es on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22390 Checking the front and rear brake pads The front and rear brake pads m...

Page 67: ...utch Insufficient brake fluid may allow air to enter the brake or clutch systems pos sibly causing them to become ineffec tive Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for...

Page 68: ...lling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU22750 Changing the ...

Page 69: ...ble movement Replace damaged ca bles as soon as possible to prevent unsafe conditions EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart EAU23131 Checking and lubricating the brake and shift pedals The ...

Page 70: ...ver The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease all pur pose grease Recommended lubricant Lithium soap based grease all pur pose grease U5JW12E0 book Page 27 Wednesday April 28 2004 10 24 AM ...

Page 71: ...art EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Pla...

Page 72: ...must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamah...

Page 73: ...in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNA...

Page 74: ...0 Always keep the battery charged Storing a discharged battery can cause permanent battery damage To charge a sealed type MF battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU23652 Replacing the fuses The fuse box whic...

Page 75: ...se 6 Backup fuse for odometer and clock 7 Spare fuse 8 Hazard fuse 9 ABS control unit fuse for ABS models 10 Tail position light fuse 1 Main fuse Specified fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Windshield motor fuse 2 0 A Radiator fan fuse 15 0 A Backup fuse 10 0 A Hazard fuse 7 5 A Electronic fuel injection fuse 15 0 A ABS contorol unit fus...

Page 76: ...place it as follows 1 Remove panel B if replacing the left headlight bulb or panel C if re placing the right headlight bulb See page 6 8 2 Disconnect the headlight coupler and then remove the headlight bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and d...

Page 77: ... headlight bulb cover and then connect the coupler 6 Install the panel 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU27000 Replacing a rear turn signal light bulb or a tail brake light bulb 1 Remove the passenger seat See page 3 11 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the defective bulb by turn ing it counterclockwise 4 Insert a new...

Page 78: ...roubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi ...

Page 79: ...pression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery Th...

Page 80: ...issing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the...

Page 81: ...ave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic parts B...

Page 82: ... After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and ...

Page 83: ...on of this chapter 2 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and t...

Page 84: ...month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the batte...

Page 85: ...filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Shaft drive gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 3 20 L 3 38 US qt 2 82 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel...

Page 86: ...0 kPa 36 psi 2 50 kgf cm Loading condition FJR1300 90 200 kg 198 441 lb CAL FJR1300 90 201 kg 198 443 lb U49 FJR1300A 90 193 kg 198 425 lb CAL FJR1300A 90 194 kg 198 428 lb U49 Front 250 kPa 36 psi 2 50 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel ...

Page 87: ...ting 14 V 1 1 W 4 Neutral indicator light 14 V 1 1 W 1 High beam indicator light 14 V 1 1 W 1 Oil level warning light 14 V 1 1 W 1 Turn signal indicator light 14 V 2 0 W 2 Engine trouble warning light 14 V 1 1 W 1 ABS warning light FJR1300A 14 V 1 1 W 1 Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A Hazard fuse 7 5 A Electron...

Page 88: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and ma...

Page 89: ... is affixed to the frame under the rider seat See page 3 11 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label U5JW12E0 book Page 2 Wednesday April 28 2004 10 24 AM ...

Page 90: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Trans...

Page 91: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exh...

Page 92: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km o...

Page 93: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5JW12E0 book Page 6 Wednesday April 28 2004 10 24 AM ...

Page 94: ...CONSUMER INFORMATION 9 7 9 EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5JW12E0 book Page 7 Wednesday April 28 2004 10 24 AM ...

Page 95: ...CONSUMER INFORMATION 9 8 9 U5JW12E0 book Page 8 Wednesday April 28 2004 10 24 AM ...

Page 96: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ph...

Page 97: ...d protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U5JW12E0 book Page 10 Wednesday April 28 2004 10 24 AM ...

Page 98: ...ulb replacing 6 33 High beam indicator light 3 2 Horn switch 3 6 I Identification numbers 9 1 Ignition circuit cut off system 3 17 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 Locks for optional side cases and travel trunk 3 16 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance pe...

Page 99: ...r tail brake light bulb replacing 6 34 Turn signal switch 3 5 V Valve clearance adjusting 6 19 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking 6 30 Wheels 6 22 Windshield position adjusting switch 3 5 U5JW12E0 book Page 2 Wednesday April 28 2004 10 24 AM ...

Page 100: ...PRINTED IN JAPAN 2004 05 2 1 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5JW 28199 12 LIT 11626 18 22 FJR1300T C FJR1300AT C OWNER S MANUAL ...

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