CONNECTING RODS AND PISTONS
5-114
• While compressing the piston rings with piston
ring compressor “2”, install the connecting rod
assembly “1” into the cylinder with the other
hand.
• Make sure the “Y” marks “a” on the connecting
rods face towards the left side of the crank-
shaft.
• Make sure the characters “b” on both the con-
necting rod and connecting rod cap are
aligned.
8. Tighten:
• Connecting rod nuts “1”
WARNING
EW3P61019
Replace the connecting rod bolts and nuts
with new ones.
NOTE:
Tighten the connecting rod nuts using the follow-
ing procedure.
▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼ ▼▼▼
▼
▼▼▼
a. Tighten the connecting rod nuts with a torque
wrench.
b. Put a mark “1” on the corner of the connecting
rod nut “2” and the connecting rod “3”.
c. Tighten the connecting rod nuts further to
reach the specified angle 115–125°.
WARNING
EWA13400
If the connecting rod nut is tightened more
than the specified angle, do not loosen the
nut and then retighten it. Instead, replace the
connecting rod bolt and nut with a new one
and perform the procedure again.
CAUTION:
ECA13950
Do not use a torque wrench to tighten the
connecting rod nut to the specified angle.
NOTE:
On a hexagonal nut, note that the angle from
one corner to another is 60°.
Piston ring compressor
90890-05158
YM-08037
6E
b
a
T
R
.
.
Connecting rod nut (1st)
20 Nm (2.0 m·kg, 14 ft·lb)
T
R
.
.
Connecting rod nut (final)
Specified angle 115–125°
1
Summary of Contents for FJR1300AS(X)
Page 1: ...2008 SERVICE MANUAL FJR1300A X FJR1300AS X 3P6 28197 E2...
Page 6: ......
Page 8: ......
Page 50: ...SPECIAL TOOLS 1 41...
Page 82: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 EAS20410 LUBRICATION DIAGRAMS 5 6 7 1 2 3 4...
Page 84: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 1 3 2...
Page 85: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Drive axle 3 Oil delivery pipe 1...
Page 86: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 6 5 4 3 2 1...
Page 88: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 1 2 3 4 5 6 7 8 9...
Page 90: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 4 5 3 2 1 9 8 6 7...
Page 94: ...COOLING SYSTEM DIAGRAMS 2 43 A A 7 1 2 3 4 5 5 7 8 6 8 9 10 11 12...
Page 100: ...CABLE ROUTING FJR1300A 2 49 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 A B C D E F 1 1...
Page 102: ...CABLE ROUTING FJR1300A 2 51 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13...
Page 110: ...CABLE ROUTING FJR1300A 2 59 1 2 3 4 A B B C D E...
Page 120: ...CABLE ROUTING FJR1300AS 2 69 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 A B C E D F 1 1 H 10 18 G...
Page 122: ...CABLE ROUTING FJR1300AS 2 71 1 2 3 4 5 6 7 8 A B C D E 9 10 11 12 13...
Page 130: ...CABLE ROUTING FJR1300AS 2 79 1 4 2 5 6 A B C D D E 3 F G...
Page 136: ...CABLE ROUTING FJR1300AS 2 85...
Page 139: ......
Page 198: ...GENERAL CHASSIS 4 11 b a 1 2...
Page 326: ...CAMSHAFTS 5 21...
Page 420: ...CONNECTING RODS AND PISTONS 5 115...
Page 458: ...WATER PUMP 6 15...
Page 468: ...AIR INDUCTION SYSTEM 7 9 EAS27040 AIR INDUCTION SYSTEM 1 2 3 4 5 1 1 1 1 2 2 5 2 3 3 4 7 8 6...
Page 477: ......
Page 489: ...IGNITION SYSTEM 8 12...
Page 505: ...ELECTRIC STARTING SYSTEM 8 28...
Page 507: ...CHARGING SYSTEM 8 30 2 Rectifier regulator 3 AC magneto 8 Main fuse 9 Battery...
Page 509: ...CHARGING SYSTEM 8 32...
Page 533: ...COOLING SYSTEM 8 56...
Page 581: ...FUEL PUMP SYSTEM 8 104...
Page 593: ...ACCESSORY BOX SYSTEM 8 116...
Page 604: ...IMMOBILIZER SYSTEM 8 127 a Light on b Light off...
Page 605: ...IMMOBILIZER SYSTEM 8 128...
Page 615: ...ABS ANTI LOCK BRAKE SYSTEM 8 138...
Page 704: ...ELECTRICAL COMPONENTS 8 227 FJR1300A 5 1 3 2 17 8 10 11 12 13 14 15 16 7 6 4 9...
Page 706: ...ELECTRICAL COMPONENTS 8 229 FJR1300AS 13 16 18 17 2 3 4 5 6 7 8 1 9 10 11 12 15 14 19...
Page 708: ...ELECTRICAL COMPONENTS 8 231 FJR1300AS 1 19 3 2 5 7 9 8 12 13 14 15 16 11 10 18 17 6 4...
Page 736: ...ELECTRICAL COMPONENTS 8 259...
Page 745: ......
Page 746: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN...