Yamaha FJR1300AE Owner'S Manual Download Page 65

Page: 65 / 132

For your safety – pre-operation checks

5-2

Clutch

• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic

system.

• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.

7-24,

7-26

Throttle

rip

• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip

free play and lubricate cable and grip housing.

7-20,

7-29

Control ca

les

• Make sure that operation is smooth.
• Lubricate if necessary.

7-28

Wheels an

tires

• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.

7-21,

7-23

Brake an

shift pe

als

• Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary.

7-29

Brake an

clutch le-

vers

• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.

7-30

Centerstan

, si

stan

• Make sure that operation is smooth.
• Lubricate pivots if necessary.

7-30

Chassis fasteners

• Make sure that all nuts, bolts and screws are properly

tightened.

• Tighten if necessary.

—

Instruments, li

hts,

nals an

switches

• Check operation.
• Correct if necessary.

—

estan

switch

• Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer

check vehicle.

4-44

ITEM

CHECKS

PAGE

UBNP10E0.book Page 2 Wednesday, October 6, 2021 2:57 PM

Summary of Contents for FJR1300AE

Page 1: ...DIC183 OWNER S MANUAL FJR13ESN FJR13ESNC BNP 28199 10 LIT 11626 35 57 FJR1300AE MOTORCYCLE Read this manual carefully before oper ating this vehicle ...

Page 2: ... reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it i...

Page 3: ...o maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most current product information available at the time of printing there may be minor discrep...

Page 4: ...azardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer FJR13ESN FJR13ESNC OWNER S MANUAL 2022 by Yamaha Motor Corporation U S A 1st edition October 2021 All rights reserved Any reprinting or unautho...

Page 5: ... off system 4 44 Cornering lights 4 46 For your safety pre operation checks 5 1 Operation and important riding points 6 1 Starting the engine 6 2 Shifting 6 3 Engine break in 6 5 Parking 6 6 Periodic maintenance and adjustment 7 1 Tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Removing and installing panels 7 7 Checking the...

Page 6: ...the fuses 7 35 Vehicle lights 7 36 Troubleshooting 7 37 Troubleshooting charts 7 38 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 3 Vehicle data recording 10 3 Reporting safety defects 10 5 Motorcycle noise regulation 10 6 Maintenance record 10 7 YAMAHA MOTOR CORPORATION ...

Page 7: ...hey contain important in formation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 8 9 6 1 2 3 4 5 7 UBNP10E0 book Page 1 Wednesday October 6 2021 2 57 PM ...

Page 8: ...OSE ROUTING 1MC 21686 01 VACUUM HOSE ROUTING 13S 21684 11 INTAKE MANIFOLD PRESS SENSOR 1 2 3 4 WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 1TP 2118K A2 6 2 California only 1 3 California only 4 5 3JJ 28446 A2 UBNP10E0 book Page 2 Wednesday October 6 2021 2 57 PM ...

Page 9: ...d cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi 5VY 21668 01 8 9 7 UBNP10E0 book Page 3 Wednesday October 6 2021 2 57 PM ...

Page 10: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 11: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not s...

Page 12: ...of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessori...

Page 13: ...formed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per for...

Page 14: ...s Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that are...

Page 15: ... 4 Final gear oil filler bolt page 7 15 5 Final gear oil drain bolt page 7 15 6 Air filter element page 7 18 7 Shift pedal page 4 23 8 Engine oil filler cap page 7 11 9 Engine oil filter cartridge page 7 11 10 Engine oil level check window page 7 11 11 Engine oil drain bolt page 7 11 UBNP10E0 book Page 1 Wednesday October 6 2021 2 57 PM ...

Page 16: ...ment page 4 33 2 Fuel tank cap page 4 27 3 Electronically adjustable suspension system page 4 38 4 Windshield page 4 10 5 Fuses page 7 35 6 Battery page 7 33 7 Brake pedal page 4 24 8 Rear brake fluid reservoir page 7 26 UBNP10E0 book Page 2 Wednesday October 6 2021 2 57 PM ...

Page 17: ...age 4 20 4 Clutch fluid reservoir page 7 26 5 Multi function meter unit page 4 7 6 Main switch steering lock page 4 1 7 Front brake fluid reservoir page 7 26 8 Right handlebar switches page 4 20 9 Brake lever page 4 23 10 Throttle grip page 7 20 11 Grip warmer page 4 10 12 Headlight beam adjusting knob page 4 35 UBNP10E0 book Page 3 Wednesday October 6 2021 2 57 PM ...

Page 18: ...d EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10696 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the ...

Page 19: ...esponding turn signal lights are flashing EAU11061 Neutral indicator light This indicator light comes on when the transmission is in the neutral position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on 1 Left turn signal indicator light 2 Engine trouble warning light 3 Oil level warning light 4 Neutral indicator light 5 High beam ...

Page 20: ...this occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle EAU69892 ABS warning light This warning light comes on when the vehicle is first turned on and goes off after starting riding If the warning li...

Page 21: ...to maintain a set cruising speed The cruise control system operates only when riding in 3rd 4th or 5th gear at speeds between about 50 km h 31 mi h and 160 km h 100 mi h or 6th gear at speeds between about 55 km h 34 mi h and 160 km h 100 mi h WARNING EWA16341 Improper use of the cruise con trol system may result in loss of control which could lead to an accident Do not activate the cruise control...

Page 22: ... 0 km h 1 2 mi h Hold ing the RES or SET side of the cruise control setting switch down will increase or decrease the speed contin uously until the switch is released You can also manually increase your traveling speed using the throttle After you have accelerated you can set a new cruising speed by pushing the SET side of the setting switch If you do not set a new cruising speed when you return t...

Page 23: ...mod el is electronically controlled and is linked with the other control systems The cruise control system will auto matically become deactivated under the following conditions The cruise control system is not able to maintain the set cruising speed Wheel slip or wheel spin is detect ed If the traction control system has not been turned off the trac tion control system will work The start engine s...

Page 24: ...akes When the brakes are applied the cruise control system will become deac tivated EAU58215 Multi function meter unit WARNING EWA12423 Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident TIP The select switch and the menu switch MENU are located on the left hand...

Page 25: ...ws the vehicle s traveling speed Tachometer The electric tachometer allows the rid er to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle sweeps across the r min range and then returns to zero r min in order to test the electrical cir cuit NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 9000 r min a...

Page 26: ...icle is stopped TIP Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Select the transmission gear that is appropriate for the vehicle speed Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neutral indicator light Drive mode display This display indicates which...

Page 27: ...he grip warmer This vehicle is equipped with grip warmers which can only be used when the engine is running There are 4 grip warmer settings To increase the grip warmer tempera ture push the side of the select switch To decrease the grip warmer temperature push the side of the select switch NOTICE ECA17932 Be sure to wear gloves when using the grip warmers Do not use the grip warmers in warm weath...

Page 28: ...stance traveled by the vehicle Tripmeter displays TRIP 1 and TRIP 2 show the dis tance traveled since they were last set to zero TIP The odometer will lock at 999999 The tripmeters will reset and con tinue counting after 9999 9 is reached When approximately 5 5 L 1 45 US gal 1 21 Imp gal of fuel remains in the fuel tank the last segment of the fuel meter starts flashing In addition the information...

Page 29: ...e that can be shown is 99 59 This timer automatically resets when the key is turned to OFF TIP There are also TIME 2 and TIME 3 elapsed time displays but they cannot be set to the information display See Setting mode on page 4 14 for de tailed information Ambient temperature display This display shows the ambient tem perature from 16 F to 122 F in 1 F in crements The temperature displayed may vary...

Page 30: ...t the information display that contains the average fuel consumption display Push the RESET button briefly so that the average fuel consumption dis play flashes and then push the RE SET button again for 2 seconds while the display is flashing TIP After resetting the average fuel con sumption display _ _ _ will be shown for that display until the vehicle has traveled 1 km 0 6 mi NOTICE ECA15474 If ...

Page 31: ... and high settings to 10 tem perature levels This function allows you to check and reset the OIL oil change interval dis tance traveled and the FREE 1 and FREE 2 maintenance intervals This function allows you to check and reset the TIME 2 and TIME 3 functions These time trips show the total elapsed time that the key has been in the ON position When the key is turned to OFF the time trips stop coun...

Page 32: ...Use the select switch to highlight Middle or Low and then chan ge the setting using the same pro cedure that was used for the high setting 5 When you are finished changing the settings use the select switch to highlight and then push the MENU switch to return to the setting mode menu TIP The setting can be set to 10 tempera ture levels Resetting the maintenance counters 1 Use the select switch to ...

Page 33: ...em to reset 3 While the selected item is flashing push the RESET button for at least 2 seconds 4 Push the MENU switch to return to the setting mode menu Selecting the units 1 Use the select switch to highlight Unit 2 Push the MENU switch The unit setting display will be shown and km or mile will flash in the dis play MENU Grip Warmer Maintenance Time Trip Unit Display Brightness Clock 12 OIL mile ...

Page 34: ...nd then push the MENU switch again 7 Use the select switch to highlight and then push the MENU switch to return to the setting mode menu Selecting the display items 1 Use the select switch to highlight Display 2 Push the MENU switch use the select switch to highlight the dis play to change and then push the MENU switch again 3 Use the select switch to highlight the item to change and then push the...

Page 35: ...the select switch to highlight Brightness 2 Push the MENU switch 3 Use the select switch to select the desired brightness level and then push the MENU switch to return to the setting mode menu Setting the clock 1 Use the select switch to highlight Clock 2 Push the MENU switch Display 1 1 1 A TEMP 1 2 C TEMP 1 3 TIME TRIP Display 1 1 1 ODO 1 2 C TEMP 1 3 TIME TRIP Display 1 1 1 ODO 1 2 C TEMP 1 3 T...

Page 36: ...sh the MENU switch to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the MENU switch 3 Use the select switch to highlight YES and then push the MENU switch TIP The odometer and the clock cannot be reset Clock 5 55 MENU Maintenance Time Trip Unit Display Brightness Clock All Reset All Reset YES NO UBNP10E0 book Page 19 Wednes...

Page 37: ... enjoy smooth drivability from the low speed range to the high speed range Sports mode S This mode offers a sportier engine re sponse in the low to mid speed range compared to the touring mode EAU1234M Handlebar switches Left Right EAU73023 Dimmer Pass switch PASS Set this switch to for the high beam and to for the low beam To flash the high beam push the switch down towards PASS 1 Drive mode swit...

Page 38: ...switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat ...

Page 39: ...ower to the rear wheel TIP The lever should be pulled rapidly and released slowly for smooth shifting See page 6 3 The clutch lever is equipped with a switch which is part of the ignition circuit cut off system See page 4 44 The position of the clutch lever can be adjusted To adjust the distance be tween the clutch lever and the handle bar gently push the lever away from the handlebar and rotate t...

Page 40: ...r To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip slightly pull the brake lever away from the throttle grip and rotate the adjusting dial Make sure the setting number on the adjust ing dial aligns with the match mark on the brake lever 1 Shift...

Page 41: ... do not pump the brakes as this will re duce braking effectiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the syst...

Page 42: ...ved or wet roads If sensors detect that the rear wheel is starting to slip uncon trolled spinning the traction control system assists by reducing engine power until traction is restored TIP The traction control system indi cator light will flash to let you know that traction control has engaged Slight changes in engine and ex haust sound may also be notice able WARNING EWA15433 The traction contro...

Page 43: ...ystem is dis abled both the traction control system indicator light and the engine trouble warning light will come on NOTICE ECA16801 Use only the specified tires See page 7 21 Using different sized tires will prevent the traction control system from controlling tire rotation accurately To reset the traction control system 1 Turn the vehicle off and wait a few seconds 2 Turn the vehicle on and sta...

Page 44: ...ke sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other so...

Page 45: ...engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce ma...

Page 46: ...ed with catalytic converters in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled dow...

Page 47: ...ey Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the left as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make s...

Page 48: ...t the rid er s preference The rider seat height was adjusted to the lower position at delivery To change the rider seat height to the high position 1 Remove the rider seat See page 4 30 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 1 Low position 2 High position 1 Rider seat height position adjuster UBNP10E0...

Page 49: ...hange the rider seat height to the low position 1 Remove the rider seat See page 4 30 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the upper position 4 Install the rider seat height posi tion adjuster so that the L mark is aligned with the match mark 1 Rider seat holder cover 1 Rider seat height position adjuster 2 H mark 3 Match mark...

Page 50: ...ts Storage compartment A is located un der the rider seat See page 4 30 Storage compartment B is located un der the passenger seat See page 4 30 NOTICE ECA23290 The IMU is not user serviceable and very sensitive so we advise against removing the protective cover plac ing any foreign materials near the IMU or handling the IMU directly Do not move or remount the IMU to a different location 1 Project...

Page 51: ...kg 467 lb FJR13ESNC 213 kg 470 lb FJR13ESN for the vehicle EAU39482 Accessory box The accessory box is located beside the meter panel To open the accessory box 1 Insert the key into the main switch and then turn it to ON 2 Push the accessory box button and then open the accessory box lid 3 Turn the key to OFF to preserve the battery To close the accessory box 1 Fold the accessory box lid down 2 Re...

Page 52: ...headlight beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carry ing more or less load than usual Obey local laws and regulations when ad justing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b 1 Headlight beam adjusting knob 1 1 b a b...

Page 53: ...be opened 20 mm 0 79 in for added ventilation to suit the riding conditions To open a cowling vent 1 Remove the quick fastener 2 Slide the cowling vent panel for ward to unhook its projections from the lower slots and then pull the panel off 3 Insert the projections into the up per slots and then slide the panel backward 1 Handlebar 1 1 1 Closed position 2 Open position 1 Cowling vent panel 2 Lowe...

Page 54: ...pull the panel off 3 Insert the projections into the low er slots and then slide the panel backward 4 Install the quick fastener TIP Make sure that the cowling vent panels are properly installed before riding 1 Projection 2 Upper slot 3 Quick fastener 1 Cowling vent panel 2 Upper slot 3 Quick fastener 1 3 2 3 1 2 1 Projection 2 Lower slot 3 Quick fastener 1 3 2 UBNP10E0 book Page 37 Wednesday Octo...

Page 55: ... changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident Preload When riding with luggage or a passen ger use the preload adjusting function to adjust the suspension system to match the load There are 4 preload settings TIP The preload adjusting function will appear only when the engine is running Changing the preload s...

Page 56: ...2 Push the menu switch to switch the function display to the preload adjusting function 3 Use the select switch to select the desired preload setting pictogram Select the suitable setting from the following 4 pictograms ac cording to your load condition While the preload is being adjust ed the information display will show a group of dots moving in a circle Once the selected picto gram returns the...

Page 57: ...reload is adjusted repeat edly the preload setting picto gram will flash 4 times and the preload cannot be adjusted Wait approximately 6 minutes for the preload adjusting function motor to cool down and then try adjust ing the preload again Damping force Within each preload setting there are 3 damping force settings HARD hard STD standard and SOFT soft When the preload setting is changed the dampi...

Page 58: ...the damping force To adjust the damping force and damping force setting level 1 Turn the main switch on 2 Push the menu switch to switch the function display to the damp ing force adjusting function 3 Use the select switch to select HARD STD or SOFT 4 Push the menu switch 5 Use the select switch to select the desired level for the damping for ce setting 1 Damping force setting 2 Damping force sett...

Page 59: ...he shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber a...

Page 60: ...may discharge This vehicle is equipped with a power outlet in the accessory box A 12 V accessory connected to the power outlet can be used when the key is in the ON position and should only be used when the engine is running To use the power outlet 1 Open the accessory box lid See page 4 34 2 Turn the key to OFF 3 Remove the power outlet cap 4 Turn the accessory off 5 Insert the accessory plug int...

Page 61: ...ct the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU63431 Ignition circuit cut off system This system prevents in gear engine...

Page 62: ...er the engine has stalled 11 Move the sidestand up 12 Pull the clutch lever 13 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swit...

Page 63: ...ing to the direction of the turn the cornering lights for that side come on The lights come on in sequence from the inside outward depending on the lean angle of the vehicle TIP When the vehicle is first powered on the cornering lights will perform a self check Each light should come on in sequence from the inside outward and then return inward 1 Cornering light 1 1 UBNP10E0 book Page 46 Wednesday...

Page 64: ... tions cracks or damage and check hose connection 4 27 4 29 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Final gear oil Check vehicle for oil leakage 7 15 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 7 16 Front brake Check operation If ...

Page 65: ...ndition and tread depth Check air pressure Correct if necessary 7 21 7 23 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 29 Brake and clutch le vers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 30 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 7 30 Chassis fastene...

Page 66: ...AU73461 TIP This model is equipped with an inertial measurement unit IMU that will stop the engine in case of turnover In this case turn the main switch off and then back on before attempting to restart the engine Failing to do so will pre vent the engine from starting even though the engine will crank when the start switch is pushed an engine auto stop system The engine stops automatically if lef...

Page 67: ... in dicator light remains on see page 4 2 for the corresponding warning and indicator light circuit check The ABS warning light should come on when the key is turned to ON and then go off after travel ing at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained above see page 4 2 for the warning light circuit check 2 Shift the t...

Page 68: ...e not designed to withstand the shock of forced shifting EAU16682 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the...

Page 69: ... sure that the motorcycle and the engine have sufficiently slowed before shifting to a low er gear Engaging a lower gear when the vehicle or engine speed is too high could make the rear wheel lose traction or the engine to over rev This could cause loss of control an accident and injury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points...

Page 70: ...peration or any condition that might result in engine overheating must be avoided EAU17124 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10333 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min 1600 km 1000 mi and beyond Th...

Page 71: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UBNP10E0 book Page 6 Wednesday October 6 2021 2 57 PM ...

Page 72: ...intain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or cloth...

Page 73: ...y repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU85230 Tool kit The tool kit is in the location shown The information included in this manual and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and ...

Page 74: ... Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust valve clear ance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Adjust synchronization 6 Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary 7 Evaporative emis sion contro...

Page 75: ...eakage Replace brake pads if neces sary 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 10 Wheel bearings Check bearings for smooth op eration Replace ...

Page 76: ...peration and for oil leakage Replace if necessary 21 Shock absorber as sembly Check operation and for oil leakage Replace if necessary 22 Rear suspension link pivots Apply molybdenum disulfide grease lightly 23 Engine oil Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Cooling system Check hoses for cracks or damage Replace if necessary Change coolant 26 Final gear oi...

Page 77: ...ace the oil seals on the inner parts of the brake or clutch master cylin ders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or dam aged 29 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip hous ing Lubricate grip warmer wire 30 Lights signals and switches Che...

Page 78: ...talled EAU54133 Panel A To remove the panel 1 Remove the bolts and the quick fasteners 2 Release the slot at the rear of the panel from the projection on the right side cowling 3 Release the slot at the front of the panel from the projection on the front cowling and then pull the panel off as shown 1 Panel A 1 Panel B 1 Panel C 1 1 1 1 Panel A 2 Bolt 3 Quick fastener 1 Slot 2 Projection 1 2 3 1 2 ...

Page 79: ...as shown TIP Make sure that the fuses are covered and located to the inside of the panel lip 2 Install the bolts and the quick fas teners Panels B and C To remove a panel 1 Remove the seats See page 4 30 2 Remove the bolts and the quick fastener screws 1 Slot 2 Projection 1 Slot 2 Projection 1 Slot 2 Projection 2 1 2 1 1 2 1 Fuse 1 Panel B 2 Quick fastener screw 3 Bolt 1 1 2 2 3 3 2 3 UBNP10E0 boo...

Page 80: ... slide the panel forward to release it in the rear as shown To install a panel 1 Place the panel in the original po sition and then install the bolts and the quick fastener screws 2 Install the seats 1 Panel C 2 Quick fastener screw 3 Bolt 1 Panel B 1 2 2 2 3 3 1 1 Panel B 1 UBNP10E0 book Page 9 Wednesday October 6 2021 2 57 PM ...

Page 81: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 82: ...ilter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes for the oil level to settle for an accurate reading and then check the oil lev...

Page 83: ... 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil t...

Page 84: ...e clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 10 Check the O ring for damage and replace it if necessary 11 Install and tighten the engine oil filler cap 1 O ring 1 Torque wrench Tight...

Page 85: ...alube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oil s qualities and blend in the i...

Page 86: ...ing 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and i...

Page 87: ...bitors for alu minum engines and mix with distilled water at a 1 1 ratio EAU54164 To check the coolant level 1 Wait for the engine to cool The coolant level will vary with engine temperature 2 Place the vehicle on the center stand 3 Remove the left cowling vent pan el See page 4 36 4 Look at the coolant reservoir 1 Final gear oil filler bolt 2 Gasket 3 Final gear oil drain bolt Tightening torque F...

Page 88: ...ne If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 7 Install the panel EAU33032 Changing...

Page 89: ...lement to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 6 Insert the air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the piston s...

Page 90: ...nd the quick fastener screws 9 Install the panel EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer 1 Fuel tank breather overflow hose 1 Engine idling speed 1000 1100 r min UBNP10E0 book Page 19 Wednesday October 6 2021 2 57 PM ...

Page 91: ...rance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventually engine damage To prevent this from occurring have your Yamaha dealer check and adjust the valve clearance at regular intervals TIP This service must be performed when the engine is cold 1 Throttle...

Page 92: ...e air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If a tire tread shows crosswise lines minimum tread depth if the tire has a ...

Page 93: ...s accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve caps are secure...

Page 94: ...armed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer rep...

Page 95: ...er bleed or replace the hydraulic clutch fluid EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the ...

Page 96: ... checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU43432 Front brake pads The front brake calipers are equipped with two sets of brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check a brake pad for wear check its wear indicator groove If...

Page 97: ...replace the brake pads as a set EAU40272 Checking the brake and clutch fluid levels Before riding check that the brake and clutch fluids are above the minimum level marks Check the brake and clutch fluid levels with the tops of the reservoirs level Replenish the brake and clutch fluids if necessary Front brake Rear brake 1 Lining thickness 1 1 Minimum level mark 1 Minimum level mark 1 UBNP10E0 boo...

Page 98: ...may result in vapor lock and dirt may clog the ABS hy draulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately The brake or clutch fluid reservoir dia phragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the dia phragm to its original shape before in stalling it int...

Page 99: ...ch hoses Replace every four years EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in in...

Page 100: ...alled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before...

Page 101: ... the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of c...

Page 102: ...cified in the periodic maintenance and lubrication chart EAUM2703 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Molybdenum disulfide grease Recommended lubricant Molybdenum disulfide grease UBNP10E0 book Page 31 Wednesday October 6 2021 2 57 PM ...

Page 103: ...everal times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance...

Page 104: ...ause the IMU to fail and the engine to stall The battery is located under panel A See page 7 7 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic...

Page 105: ...egulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure to turn the main switch off then disconnect the negative lead ...

Page 106: ...ge to the electrical system and possibly a fire EWA15132 1 Main fuse 2 Spare fuse 3 Cruise control fuse 4 Brake light fuse 5 Fuse box 6 Main fuse 2 5 1 3 4 2 5 2 6 1 ABS motor fuse 2 ABS solenoid fuse 3 Fuel injection system fuse 4 Backup fuse for clock 5 Electronic throttle valve fuse 6 Headlight fuse 7 Spare fuse 8 Suspension fuse 9 Signaling system fuse 10 Terminal fuse 1 for power outlet 11 AB...

Page 107: ...E ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 50 0 A Main fuse 2 30 0 A Terminal fuse 1 3 0 A Headlight fuse 7 5 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Radiator fan motor fuse 10 0 A 2 Backup fuse 7 5 A Hazard fuse 7 5 A Fuel injection system fuse 15 0 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 ...

Page 108: ...ire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and mak...

Page 109: ...have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check ...

Page 110: ...ed press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage There is leakage ...

Page 111: ...n of the vehicle more frequently Be sure to wash the vehicle after riding in the rain or near the sea because salt is corro sive to metals TIP The roads of heavy snowfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are ...

Page 112: ...ollow product instructions ECA26290 Washing 1 Rinse off any degreaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying wa ter directly into the muffler instru ment panel air inlet or other inner areas such as underseat storage compartments 2 Wash the vehicle with a quality au tomotive type detergent YAMALUBE Wash Wax mixed with cool water and a so...

Page 113: ...ch up minor paint damage caused by stones etc 7 Wax all painted surfaces using a non abrasive wax or use a detail spray for motorcycles YAMALUBE Spray Polish Ins tant Detailer 8 When finished cleaning start the engine and let it idle for several mi nutes to help dry any remaining moisture 9 If the headlight lens has fogged up start the engine and turn on the headlight to help remove the moisture 1...

Page 114: ...the fuel cock lever to the off position 5 For vehicles with a carburetor To prevent fuel deposits from build ing up drain the fuel in the carbu retor float chamber into a clean container Retighten the drain bolt and pour the fuel back into the fuel tank 6 Use a quality engine fogging oil YAMALUBE Stor Rite Engine Fogging Oil according to product instructions to protect internal en gine components ...

Page 115: ...moisture from entering it 10 Remove the battery and fully char ge it or attach a maintenance charger to keep the battery opti mally charged NOTICE Confirm that the battery and its charger are compatible Do not charge a VRLA battery with a convention al charger ECA26330 TIP If the battery will be removed charge it once a month and store it in a temperate location between 32 90 F 0 30 C See page 7 3...

Page 116: ...API service SG type or higher JASO standard MA Engine oil quantity Oil change 3 80 L 4 02 US qt 3 34 Imp qt With oil filter removal 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes...

Page 117: ...ger cargo and accessories Unified brake system Operation Activated by rear brake Front brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Fron...

Page 118: ...NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU2644...

Page 119: ...r is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model la...

Page 120: ...cle such as when maintenance checks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Ev...

Page 121: ...Consumer information 10 4 10 When the data is not related to an individual vehicle nor owner UBNP10E0 book Page 4 Wednesday October 6 2021 2 57 PM ...

Page 122: ...finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Adminis trator NHTSA 1200 New Jersey Av...

Page 123: ...le for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or el ement of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification re moval etc E...

Page 124: ...equired It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km o...

Page 125: ...urchaser to any subsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Cor...

Page 126: ... upon your request at any later date 3 Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVIC...

Page 127: ... limitations Coverage isn t limited to moving parts or the drivetrain like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out...

Page 128: ... protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UBNP10E0 book Page 11 Wednesday October 6 2021 2 57 PM ...

Page 129: ...F Final gear oil 7 15 Front and rear brake pads checking 7 25 Front fork checking 7 32 Fuel 4 27 Fuel tank breather overflow hose 4 29 Fuel tank cap 4 27 Fuses replacing 7 35 H Handlebar position adjusting 4 36 Handlebar switches 4 20 Hazard switch 4 21 Headlight beams adjusting 4 35 High beam indicator light 4 2 Horn switch 4 21 I Identification numbers 10 1 Ignition circuit cut off system 4 44 I...

Page 130: ...free play checking 7 20 Tires 7 21 Tool kit 7 2 Traction control system 4 25 Traction control system indicator light 4 3 Troubleshooting 7 37 Troubleshooting charts 7 38 Turn signal indicator lights 4 2 Turn signal switch 4 21 V Valve clearance 7 20 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 Vehicle lights 7 36 W Warranty extended 10 10 Warranty limited 10 8...

Page 131: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manua...

Page 132: ...DIC183 PRINTED IN JAPAN 2021 10 0 3 1 CR E ...

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