Yamaha FJR1300A Owner'S Manual Download

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Instrument an

control functions

3-44

EAU63430

nition circuit cut-off system

The ignition circuit cut-off system
(comprising the sidestand switch,
clutch switch and neutral switch) has
the following functions.



It prevents starting when the
transmission is in gear and the
sidestand is up, but the clutch le-
ver is not pulled.



It prevents starting when the
transmission is in gear and the
clutch lever is pulled, but the side-
stand is still down.



It cuts the running engine when
the transmission is in gear and the
sidestand is moved down.

Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.

UB88E0E0.book Page 44 Friday, October 16, 2015 11:59 AM

Summary of Contents for FJR1300A

Page 1: ...DIC183 FJR1300 A FJR1300A OWNER S MANUAL B88 28199 E0 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle ...

Page 2: ...300 330 2 V1 5 1 2010 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive Article 3 1 b EMC R TTE Directive Article 3 2 Spectrum DECLARATION of CONFORMITY For YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka ken 437 0292 Japan Standard used for co...

Page 3: ...ry In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality There fore while this manual contains the most curre...

Page 4: ... A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi cle or other property A TIP provides key information to make proce dures easier or clearer FJR1300 A OWNER S MANUAL 2015 by Yamaha Motor Co Ltd 1st edition September 2015 All rights reserved Any reprinting or u...

Page 5: ...nition circuit cut off system 3 44 Auxiliary DC jack 3 46 For your safety pre operation checks 4 1 Operation and important riding points 5 1 Starting the engine 5 2 Shifting 5 3 Tips for reducing fuel consumption 5 4 Engine break in 5 5 Parking 5 6 Periodic maintenance and adjustment 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lub...

Page 6: ...sion 6 30 Lubricating the swingarm pivots 6 30 Checking the front fork 6 31 Checking the steering 6 31 Checking the wheel bearings 6 32 Battery 6 32 Replacing the fuses 6 34 Vehicle lights 6 35 Troubleshooting 6 36 Troubleshooting charts 6 37 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnosti...

Page 7: ...ou Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogni...

Page 8: ... main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not ...

Page 9: ...n of the motorcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accesso...

Page 10: ... vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your ...

Page 11: ...struc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the ...

Page 12: ...5 Final gear oil filler bolt page 6 14 6 Final gear oil drain bolt page 6 14 7 Shock absorber assembly spring preload adjusting lever page 3 42 8 Air filter element page 6 17 9 Shift pedal page 3 24 10 Engine oil filler cap page 6 11 11 Engine oil filter cartridge page 6 11 12 Engine oil level check window page 6 11 13 Engine oil drain bolt page 6 11 UB88E0E0 book Page 1 Friday October 16 2015 11 ...

Page 13: ... Front fork rebound damping force adjusting knob page 3 40 5 Windshield page 3 12 6 Fuses page 6 34 7 Battery page 6 32 8 Front fork compression damping force adjusting screw page 3 40 9 Brake pedal page 3 25 10 Shock absorber assembly rebound damping force adjusting knob page 3 42 11 Rear brake fluid reservoir page 6 25 UB88E0E0 book Page 2 Friday October 16 2015 11 59 AM ...

Page 14: ...age 3 22 4 Clutch fluid reservoir page 6 25 5 Multi function meter unit page 3 10 6 Main switch steering lock page 3 2 7 Front brake fluid reservoir page 6 25 8 Right handlebar switches page 3 22 9 Brake lever page 3 25 10 Throttle grip page 6 19 11 Grip warmer page 3 12 12 Headlight beam adjusting knob page 3 37 UB88E0E0 book Page 3 Friday October 16 2015 11 59 AM ...

Page 15: ... LOSE THE CODE RE REGISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is high...

Page 16: ...se the standard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for code re registering EAU10551 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The head...

Page 17: ...push the key in and turn it to LOCK 3 Remove the key TIP If the steering will not lock try turning the handlebars back to the right or left slightly To unlock the steering 1 Insert the key 2 With the key in the LOCK posi tion push the key in and turn it to OFF EAU65680 Parking The hazard lights can be turned on but all other electrical systems are off The key can be removed The steering must be lo...

Page 18: ...ay flicker when riding on a slope or during sudden accelera tion or deceleration but this is not a malfunction EAU58400 Cruise control indicator lights These indicator lights come on when the cruise control system is activated See page 3 7 for a detailed explanation of the function of these indicator lights The electrical circuit of these indicator lights can be checked by turning the key to ON Th...

Page 19: ...041 If the ABS warning light does not go off after traveling at a speed of 10 km h 6 mi h or higher or if the warning light comes on or flashes while riding the brake system re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake syst...

Page 20: ...emains on or if the indicator light flashes in a pattern if a problem is detected in the immobilizer system the immobilizer system indica tor light will flash in a pattern have a Yamaha dealer check the vehicle TIP If the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by transponder interference If this occurs try the following 1 ...

Page 21: ...traveling uphill or down hill the cruise control system may not be able to maintain the set cruising speed To prevent accidentally activat ing the cruise control system turn it off when not in use Make sure that the cruise control sys tem indicator light is off Activating and setting the cruise control system 1 Push the cruise control power switch located on the left handlebar The cruise control s...

Page 22: ...erform one of the following opera tions to cancel the set cruising speed The SET indicator light will go off Turn the throttle grip past the closed position in the deceleration direction Apply the front or rear brake Disengage the clutch Push the power switch to turn off the cruise control system The indica tor light and the SET indicator light will go off TIP Traveling speed decreases as soon as ...

Page 23: ... traveling with a set cruising speed if the start engine stop switch is set to the position the engine stalls or the sidestand is lowered then the indicator light will go off the SET indicator light will not flash If the cruise control system is automat ically deactivated please stop and confirm that your vehicle is in good op erating condition Before using the cruise control system again activate...

Page 24: ... a fuel meter an eco indicator a transmission gear display a drive mode display a function display an information display a setting mode display TIP Be sure to turn the key to ON be fore attempting to use the select switch menu switch MENU RESET button or TCS button To switch the meter displays be tween kilometers and miles see page 3 16 Speedometer The speedometer shows the vehicle s traveling sp...

Page 25: ...efuel as soon as possible When the key is turned to ON all dis play segments come on in order to test the electrical circuit TIP If a problem is detected in the fuel me ter electrical circuit the fuel meter dis play segments will flash repeatedly Have a Yamaha dealer check the vehi cle Eco indicator This indicator comes on when the vehi cle is being operated in an environ mentally friendly fuel ef...

Page 26: ...function Adjusting the windshield position To move the windshield up push the side of the select switch To move the windshield down push the side of the select switch Adjusting the grip warmer This vehicle is equipped with grip warmers which can only be used when the engine is running There are 4 grip warmer settings 1 Neutral indicator light 2 Transmission gear display 1 Drive mode display GEAR N...

Page 27: ...meter displays a fuel reserve tripmeter display an estimated traveling range dis play an elapsed time display an ambient temperature display a coolant temperature display an average fuel consumption dis play an instantaneous fuel consump tion display The items shown in each information display can be selected To set or select the items shown see page 3 16 Odometer display The odometer shows the to...

Page 28: ...econds while the tripmeter is flashing If you do not reset the fuel reserve trip meter manually it will reset automati cally after refueling and traveling 5 km 3 mi Estimated traveling range display The distance that can be traveled with the remaining fuel in the fuel tank under the current riding conditions is shown Elapsed time display The time that has elapsed since the key was turned to ON is ...

Page 29: ...ing Average fuel consumption display The average fuel consumption display modes km L L 100km or MPG show the average fuel consumption since the display was last reset The km L display shows the av erage distance that can be trav eled on 1 0 L of fuel The L 100km display shows the average amount of fuel necessary to travel 100 km The MPG display shows the av erage distance that can be trav eled on ...

Page 30: ...Have a Yamaha dealer check the vehicle Setting mode TIP The transmission must be in neu tral and the vehicle must be stopped to change settings in this mode Shifting the transmission into gear and starting off or turning the key to OFF saves all settings made then exits the setting mode Push the MENU switch for 2 seconds to enter the setting mode To exit the setting mode and return to the normal d...

Page 31: ...set The maximum time that can be shown is 99 59 When the time trips reach 99 59 they automatically reset to 0 00 and continue counting This function allows you to switch the display units between kilometers and miles When kilometers are selected the fuel con sumption units can be switched between L 100km and km L This function allows you to change the items shown in 3 information displays This fun...

Page 32: ...tch and then push the RESET button to select the item to reset 3 While the selected item is flashing push the RESET button for 2 seconds 4 Push the MENU switch to return to the setting mode menu Checking and resetting TIME 2 and TIME 3 1 Use the select switch to highlight Time Trip 2 Push the MENU switch to dis play TIME 2 and TIME 3 To reset a time trip push the RE SET button to select the item t...

Page 33: ...ected L 100km or km L can be set as the fuel con sumption units To set the fuel con sumption units proceed as follows If mile was selected skip steps 5 and 6 5 Use the select switch to select km L or L 100km 6 Push the MENU switch use the select switch to select L 100km or km L and then push the MENU switch again 7 Use the select switch to highlight and then push the MENU switch to return to the s...

Page 34: ...se the select switch to highlight and then push the MENU switch to return to the previous display 6 Use the select switch to highlight and then push the MENU switch to return to the setting mode menu Adjusting the meter panel brightness 1 Use the select switch to highlight Brightness MENU Grip Warmer Maintenance Time Trip Unit Display Brightness Clock Display Display 1 Display 2 Display 3 Display ...

Page 35: ...e minute digits start flashing 5 Use the select switch to set the minutes 6 Push the MENU switch to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset 2 Push the MENU switch 3 Use the select switch to highlight YES and then push the MENU switch TIP The odometer and the clock cannot be reset Brightness MENU Grip Warmer Maintenance Time ...

Page 36: ...ility from the low speed range to the high speed range Sports mode S This mode offers a sportier engine re sponse in the low to mid speed range compared to the touring mode EAU1234J Handlebar switches Left Right EAU54201 Dimmer Pass switch PASS Set this switch to for the high beam and to for the low beam To flash the high beam push the pass side PASS of the switch while the headlights are on low b...

Page 37: ...here it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU12781 Cruise control switches See page 3 7 for an explanation of the cruise control system EAU54231 Menu switch MENU This switch is used to perform selec tions in the function display and setting mode display of the multi...

Page 38: ...ver pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 3 44 EAU12872 Shift pedal The shift pedal is located on the left side of the motorcycle and is used in combination with the clutch leve...

Page 39: ... sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU39542 Brake pedal The brake pedal is located on the right side of the vehicle This model is equipped with a unified brake system When pressing down on the brake pedal the rear brake and a portion of the front brake are applied For full braking performance apply both the brake lever and the brake...

Page 40: ...braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise may be heard from the hydraulic control unit and if the brake lever or brake pedal is even slightly applied a vibration can be felt at the lever and ped...

Page 41: ...slippery with caution and avoid es pecially slippery surfaces When the key is turned to ON the traction control system automatically turns on The traction control system can be turned on or off manually only when the key is in the ON position and the mo torcycle is stopped TIP Turn the traction control system off to help free the rear wheel if the motorcy cle gets stuck in mud sand or other soft s...

Page 42: ...ing light still remain on after resetting the motorcycle may still be ridden howev er have a Yamaha dealer check the motorcycle as soon as possible EAU13075 Fuel tank cap To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fue...

Page 43: ...spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your do...

Page 44: ...ning methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU72970 Fuel tank overflow hose TIP See page 6 11 for breather hose infor mation Before operating the motorcycle Check the fuel tank overflow hose connection Check the fuel tank overflow hose for cracks or damage and replace it if necessary Make sure that the end of the fuel t...

Page 45: ... work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU39496 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclockwise 2 Lift the front of the passenger seat ...

Page 46: ... 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make sure that the seats are prop erly secured before riding The rider seat height can be ad justed to change the riding posi tion See the following section 1 Rider seat lock lever 2 Rider seat 1 Projection 2 Seat holder ...

Page 47: ...i tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height posi tion adjuster so that the H mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder B as shown 1 Low position 2 High position 1 Rider seat height position adjuster 1 Rider seat holder cover 1 Rider seat heigh...

Page 48: ...l the rider seat height posi tion adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 6 Align the projection on the bottom of the rider seat with the L posi tion slot and then push the rear of the seat down to lock it in place as shown 7 Install the passenger seat TIP Make sure that the seats are properly sec...

Page 49: ...s in a storage compartment be sure to wrap them in a plastic bag so that they will not get wet When wash ing the vehicle be careful not to let any water enter a storage compartment WARNING EWA14421 Do not exceed the load limit of 1 kg 2 lb for storage compart ment A Do not exceed the load limit of 3 kg 7 lb for storage compart ment B Do not exceed the maximum load of 215 kg 474 lb for the ve hicle...

Page 50: ...ry To close the accessory box 1 Fold the accessory box lid down 2 Remove the key NOTICE ECA11802 Do not place heat sensitive items in the accessory box The accessory box can get hot when the engine is running or the vehicle is in direct sunlight WARNING EWA11422 Do not exceed the load limit of 0 3 kg 0 66 lb for the accessory box Do not exceed the maximum load of 215 kg 474 lb for the ve hicle 1 A...

Page 51: ...ing more or less load than usual Obey local laws and regulations when ad justing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b EAU39642 Handlebar position The handlebars can be adjusted to one of three positions to suit the rider s preference Have a Yamaha dealer ad just the position of the handlebars 1 Headlig...

Page 52: ... the up per slots and then slide the panel backward 4 Install the quick fastener To close a cowling vent 1 Remove the quick fastener 2 Slide the cowling vent panel for ward to unhook its projections from the upper slots and then pull the panel off 3 Insert the projections into the low er slots and then slide the panel backward 1 Closed position 2 Open position 1 Cowling vent panel 2 Lower slot 3 Q...

Page 53: ...s of this vehicle can be folded forward or backward for parking in narrow spaces Fold the mir rors back to their original position be fore riding WARNING EWA14372 Be sure to fold the rear view mirrors back to their original position before riding 1 Projection 2 Lower slot 3 Quick fastener 1 3 2 1 Riding position 2 Parking position 2 2 1 2 2 1 UB88E0E0 book Page 39 Friday October 16 2015 11 59 AM ...

Page 54: ...ten the suspension turn the adjusting bolt on each fork leg in direction b The spring preload setting is deter mined by measuring distance A shown in the illustration The shorter distance A is the higher the spring pre load the longer distance A is the lower the spring preload Rebound damping force The rebound damping force is adjust ed on the right front fork leg only To increase the rebound damp...

Page 55: ...ces in production the actual number of clicks always represents the entire ad justing range To obtain a precise ad justment it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary Rebound damping setting Minimum soft 22 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b ...

Page 56: ...ing knob in direction b TIP To obtain a precise adjustment it is advisable to check the actual total number of clicks or turns of the damp ing force adjusting mechanism This adjustment range may not exactly match the specifications listed due to small differences in production WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing...

Page 57: ...t of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in...

Page 58: ...sion is in gear and the sidestand is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is pulled but the side stand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the following procedure UB88...

Page 59: ...he clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may no...

Page 60: ...arge This vehicle is equipped with an auxil iary DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Open the accessory box lid See page 3 36 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accesso...

Page 61: ...ns cracks or damage and check hose connection 3 29 3 30 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 11 Final gear oil Check vehicle for oil leakage 6 14 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 6 15 Front brake Check operation If soft...

Page 62: ...ndition and tread depth Check air pressure Correct if necessary 6 20 6 22 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 28 Brake and clutch le vers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 29 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 6 29 Chassis fastene...

Page 63: ...nt or injury EAU73450 TIP This model is equipped with a lean angle sensor to stop the en gine in case of turnover In this case turn the key OFF and then to ON before attempting to re start the engine Failing to do so will prevent the engine from start ing even though the engine will crank when the start switch is pushed an engine auto stop system The engine stops automatically if left idling for 2...

Page 64: ...ing or in dicator light remains on see page 3 4 for the corresponding warning and indicator light circuit check The ABS warning light should come on when the key is turned to ON and then go off after travel ing at a speed of 10 km h 6 mi h or higher NOTICE ECA17682 If the ABS warning light does not come on and then go off as ex plained above see page 3 4 for the warning light circuit check 2 Shift...

Page 65: ...accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second ge...

Page 66: ...injury It could also cause engine or drive train dam age EAU64150 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16811 Tips for reducing fuel con sumption Fuel consumption depends largely on your riding style Consider the follow ing tips to reduce fuel consumption Shift up swiftly and avoid high en gine speeds during accel...

Page 67: ...peration or any condition that might result in engine overheating must be avoided EAU17124 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min NOTICE After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter cartridge or element re placed ECA10333 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min 1600 km 1000 mi and beyond Th...

Page 68: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire UB88E0E0 book Page 6 Friday October 16 2015 11 59 AM ...

Page 69: ...intain the vehi cle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or cloth...

Page 70: ...al that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17362 Owner s tool kit The owner s tool kit is located under the rider seat See page 3 31 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever a...

Page 71: ...trol system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection sys tem Adjust synchronization 5 Mufflers and ex haust pipes Check the screw clamps for looseness 6 Evaporative emis sion control sys tem Check control system for dam age Replace if necessary 7 Air...

Page 72: ... 4 years 6 Brake fluid Change Every 2 years 7 Wheels Check runout and for damage 8 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 9 Wheel bearings Check bearings for looseness or damage 10 Swingarm Check operation and for exces sive play Lubricate with lithium soap based grease Every 50000 km 30000 mi 11 Steering bearings Check bearing play and ...

Page 73: ...ck operation and shock ab sorber for oil leakage 21 Rear suspension relay arm and con necting arm pivot ing points Check operation Lubricate with lithium soap based grease 22 Engine oil Change Check oil level and vehicle for oil leakage 23 Engine oil filter cartridge Replace 24 Cooling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 25 Final gear oil Check o...

Page 74: ...rs as well as clutch master and release cylinders and change the brake and clutch fluids Replace the brake and clutch hoses every four years and if cracked or damaged 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip hous ing Lubricate grip warmer wire 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM X 1000 k...

Page 75: ...stalled EAU54133 Panel A To remove the panel 1 Remove the bolts and the quick fasteners 2 Release the slot at the rear of the panel from the projection on the right side cowling 3 Release the slot at the front of the panel from the projection on the front cowling and then pull the panel off as shown 1 Panel A 1 Panel B 1 Panel C 1 1 1 1 Panel A 2 Bolt 3 Quick fastener 1 Slot 2 Projection 1 2 3 1 2...

Page 76: ... as shown TIP Make sure that the fuses are covered and located to the inside of the panel lip 2 Install the bolts and the quick fas teners Panels B and C To remove a panel 1 Remove the seats See page 3 31 2 Remove the bolts and the quick fastener screws 1 Slot 2 Projection 1 Slot 2 Projection 1 Slot 2 Projection 2 1 2 1 1 2 1 Fuse 1 Panel B 2 Quick fastener screw 3 Bolt 1 1 2 2 3 3 2 3 UB88E0E0 bo...

Page 77: ... slide the panel forward to release it in the rear as shown To install a panel 1 Place the panel in the original po sition and then install the bolts and the quick fastener screws 2 Install the seats 1 Panel C 2 Quick fastener screw 3 Bolt 1 Panel B 1 2 2 2 3 3 1 1 Panel B 1 UB88E0E0 book Page 9 Friday October 16 2015 11 59 AM ...

Page 78: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 79: ...ged and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through t...

Page 80: ...ap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated...

Page 81: ...rs the crankcase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10402 If the oil level warning light flickers or remains on even if the oil level is correct...

Page 82: ...ding 2 Remove the final gear oil filler bolt and its gasket and then check the oil level in the final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and ...

Page 83: ...e the vehicle on the center stand TIP The coolant level must be checked on a cold engine since the level varies with engine tem perature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Remove the left cowling vent pan el See page 3 38 3 Check the coolant level in the coolant reservoir TIP The coolant sh...

Page 84: ...t replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 6 Install the panel EAU33032 Changing the coolant The coolant must be changed at...

Page 85: ...ter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 6 Insert the air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operated without the air filter element installed otherwise the pis...

Page 86: ...rew and the quick fastener screws 9 Install the panel EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer 1 Fuel tank overflow hose 1 Engine idling speed 1000 1100 r min UB88E0E0 book Page 18 Friday October 16 2015 11 59 AM ...

Page 87: ...just it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle grip free play Throttle grip free play 1 0 3 0 mm 0 04 0 12 in 1 UB88E0E0 book Page 19 Friday Oc...

Page 88: ...ambient temperature The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified l...

Page 89: ...d and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure ...

Page 90: ...warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer re...

Page 91: ... in the hydraulic system have a Yamaha dealer bleed the system be fore operating the motorcycle EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the...

Page 92: ...ads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU43432 Front brake pads The front brake calipers are equipped with two sets of brake pads Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check a brake pad for wear check its wear indicato...

Page 93: ...replace the brake pads as a set EAU40272 Checking the brake and clutch fluid levels Before riding check that the brake and clutch fluids are above the minimum level marks Check the brake and clutch fluid levels with the tops of the reservoirs level Replenish the brake and clutch fluids if necessary Front brake Rear brake 1 Lining thickness 1 1 Minimum level mark 1 Minimum level mark 1 UB88E0E0 boo...

Page 94: ... may result in vapor lock and dirt may clog the ABS hy draulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately The brake or clutch fluid reservoir dia phragm will lose its shape from the negative pressure if the fluid level goes down too far Be sure to return the dia phragm to its original shape before in stalling it in...

Page 95: ...ch hoses Replace every four years EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Damage to the outer housing of cables may result in in...

Page 96: ...alled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before...

Page 97: ...f the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary WARNING EWA10742 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of ...

Page 98: ...pecified in the periodic maintenance and lubrication chart EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB88E0E0 book Page 30 Friday October 16 2015 11 59 AM ...

Page 99: ...several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenanc...

Page 100: ...yte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush...

Page 101: ...e the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16303 2 If the battery will be stored for more than two months check it at least once a mon...

Page 102: ...to the electrical system and possibly a fire EWA15132 1 Main fuse 2 Spare fuse 3 Cruise control fuse 4 Brake light fuse 5 Fuse box 6 Main fuse 2 5 1 3 4 2 5 2 6 1 ABS motor fuse 2 ABS solenoid fuse 3 Fuel injection system fuse 4 Backup fuse for clock and immobilizer sys tem 5 Electronic throttle valve fuse 6 Headlight fuse 7 Spare fuse 8 Hazard fuse 9 Signaling system fuse 10 Terminal fuse 1 for a...

Page 103: ... dealer check the vehicle NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 50 0 A Main fuse 2 30 0 A Terminal fuse 1 3 0 A Headlight fuse 7 5 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Radiator fan motor fuse 10 0 A 2 Backup fuse 7 5 A Hazard fuse 7 5 A Fuel injection system fuse 15 0 A ABS control unit ...

Page 104: ...uire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and ma...

Page 105: ...have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a Yamaha dealer check ...

Page 106: ...ed press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leakage There is leakage ...

Page 107: ...appearance of a mo torcycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plastic bags after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the s...

Page 108: ...her hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden part of the wind shield to make sure that it does not leave any marks If the wind shield is scratched use a quality plastic polishing compound ...

Page 109: ...tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it WARNING EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wa...

Page 110: ...park plugs and then place the spark plugs on the cylinder head so that the elec trodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark pl...

Page 111: ...Motorcycle care and storage 7 5 7 TIP Make any necessary repairs before storing the motorcycle UB88E0E0 book Page 5 Friday October 16 2015 11 59 AM ...

Page 112: ...4 02 US qt 3 34 Imp qt With oil filter removal 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80W 90 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recomme...

Page 113: ...Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Unified brake system Operation Activated by rear brake Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type ...

Page 114: ...trol SET indicator light LED Cruise control ON indicator light LED Immobilizer system indicator light LED Traction control system indicator warning light LED Fuse s Main fuse 50 0 A Main fuse 2 30 0 A Terminal fuse 1 3 0 A Headlight fuse 7 5 A Brake light fuse 1 0 A Signaling system fuse 7 5 A Ignition fuse 20 0 A Radiator fan motor fuse 10 0 A 2 Hazard fuse 7 5 A Fuel injection system fuse 15 0 A...

Page 115: ...tification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU26521 Model label ...

Page 116: ...ce provided This infor mation will be needed when ordering spare parts from a Yamaha dealer EAU69910 Diagnostic connector The diagnostic connector is located as shown 1 Diagnostic connector 1 UB88E0E0 book Page 2 Friday October 16 2015 11 59 AM ...

Page 117: ...fork adjusting 3 40 Front fork checking 6 31 Fuel 3 29 Fuel consumption tips for reducing 5 4 Fuel tank cap 3 28 Fuel tank overflow hose 3 30 Fuses replacing 6 34 H Handlebar position adjusting 3 37 Handlebar switches 3 22 Hazard switch 3 23 Headlight beams adjusting 3 37 High beam indicator light 3 4 Horn switch 3 23 I Identification numbers 9 1 Ignition circuit cut off system 3 44 Immobilizer sy...

Page 118: ... 20 Tool kit 6 2 Traction control system 3 27 Traction control system indicator warning light 3 5 Troubleshooting 6 36 Troubleshooting charts 6 37 Turn signal indicator lights 3 4 Turn signal switch 3 23 V Valve clearance 6 19 Vehicle identification number 9 1 Vehicle lights 6 35 W Wheel bearings checking 6 32 Wheels 6 22 UB88E0E0 book Page 2 Friday October 16 2015 11 59 AM ...

Page 119: ...UB88E0E0 book Page 3 Friday October 16 2015 11 59 AM ...

Page 120: ...DIC183 Original instructions PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2015 11 0 3 1 CR E ...

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Yamaha FJR1300A, Owner'S Manual

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