69J3D11
i-2
1
2
3
4
5
6
7
8
9
Checking the oil strainer ...........................7-13
Checking the outboard motor mounting
height ......................................................1-29
Checking the pinion and forward gear ......6-20
Checking the pinion and reverse gear ......6-48
Checking the piston clearance..................5-48
Checking the piston diameter ...................5-47
Checking the piston pin.............................5-50
Checking the piston pin boss bore............5-49
Checking the piston ring grooves..............5-49
Checking the piston ring side clearance ...5-49
Checking the piston rings..........................5-48
Checking the power trim and tilt
fluid level .................................................3-16
Checking the power trim and tilt motor .....7-27
Checking the power trim and tilt
operation .................................................3-15
Checking the power trim and tilt relay.......7-44
Checking the power trim and tilt switch.....7-45
Checking the propeller ..............................3-18
Checking the propeller shaft ........... 6-14
,
6-42
Checking the propeller shaft
housing ......................................... 6-14
,
6-42
Checking the pulser coil............................8-12
Checking the Rectifier Regulator ..............8-26
Checking the remote control cables..........1-29
Checking the reservoir ..............................7-34
Checking the shift cut switch.....................8-14
Checking the spark plugs............................3-8
Checking the starter motor operation........8-24
Checking the starter motor pinion .............8-23
Checking the starter relay .........................8-20
Checking the stator coil.............................8-26
Checking the steering wheel.....................1-30
Checking the thermostat ................... 3-9
,
5-60
Checking the thermoswitch .......................8-14
Checking the throttle link and throttle
cable operation .........................................3-9
Checking the throttle position sensor........8-12
Checking the tilt cylinder and trim
cylinder....................................................7-34
Checking the tilt system ............................1-30
Checking the timing belt..............................3-8
Checking the timing belt and sprockets ....5-26
Checking the timing chain .........................5-40
Checking the timing chain tensioner .........5-39
Checking the top cowling ............................3-4
Checking the trim sensor ..........................7-45
Checking the valve clearance ........... 3-8
,
5-15
Checking the valve guides ........................5-35
Checking the valve seat............................5-36
Checking the valve springs .......................5-34
Checking the valves........................ 5-34
,
7-34
Checking the vapor separator .................... 4-8
Checking the water pump and
shift rod..........................................6-10
,
6-38
Checking the wiring harness (10 pins) ..... 8-20
Control system............................................ 3-9
Cooling system ......................................... 1-26
Cylinder block ........................................... 5-43
Cylinder head ........................................... 5-29
D.
Diagnosing the electronic control
system .................................................... 9-61
Dimensions................................................. 2-9
Disassembling the cylinder block ............. 5-47
Disassembling the drive shaft
housing ..........................................6-19
,
6-47
Disassembling the forward gear ............... 6-19
Disassembling the gear pump .................. 7-31
Disassembling the lower case .........6-19
,
6-47
Disassembling the oil pan......................... 7-13
Disassembling the oil pump...................... 5-55
Disassembling the power trim and tilt
motor ...................................................... 7-27
Disassembling the propeller shaft
assembly ................................................ 6-13
Disassembling the propeller shaft
housing ..........................................6-13
,
6-41
Disassembling the reverse gear ............... 6-47
Disassembling the tilt cylinder and trim
cylinders ................................................. 7-32
Disassembly and assembly ........................ 1-4
Disconnecting the high-pressure
fuel hose joint ......................................... 4-15
Draining the engine oil.............................. 7-13
Drive shaft and lower case
(counter rotation model) ......................... 6-45
Drive shaft and lower case
(regular rotation model) .......................... 6-17
E.
Electrical ..................................................... 2-7
Electrical components ................................ 8-3
Electrical systems..................................... 9-60
Exhaust system ........................................ 1-11
F.
Fail-safe function table ............................. 1-20
Features and benefits................................. 1-6
Fire prevention............................................ 1-3
Front view ................................................... 8-5
Fuel and blowby hoses ............................... 4-2
Fuel control system .................................. 8-16
Summary of Contents for F225A
Page 1: ...SERVICE MANUAL 290435 69J 28197 3D 11 F225A FL225A ...
Page 78: ...FUEL Fuel system 4 3 69J3D11 Intake silencer fuel filter and fuel pump 4 ...
Page 80: ...FUEL Fuel system 4 5 69J3D11 Vapor separator 4 ...
Page 84: ...FUEL Fuel system 4 9 69J3D11 Intake manifold and high pressure fuel line 4 ...
Page 86: ...FUEL Fuel system 4 11 69J3D11 ...
Page 88: ...FUEL Fuel system 4 13 69J3D11 Throttle control 4 ...
Page 100: ...POWR Power unit 5 3 69J3D11 Power unit 5 ...
Page 102: ...POWR Power unit 5 5 69J3D11 ...
Page 104: ...POWR Power unit 5 7 69J3D11 ...
Page 108: ...POWR Power unit 5 11 69J3D11 ...
Page 126: ...POWR Power unit 5 29 69J3D11 Cylinder head 5 ...
Page 128: ...POWR Power unit 5 31 69J3D11 ...
Page 140: ...POWR Power unit 5 43 69J3D11 Cylinder block 5 ...
Page 142: ...POWR Power unit 5 45 69J3D11 ...
Page 166: ...LOWR Lower unit 6 5 69J3D11 Lower unit regular rotation model 6 ...
Page 172: ...LOWR Lower unit 6 11 69J3D11 Propeller shaft housing regular rotation model 6 ...
Page 178: ...LOWR Lower unit 6 17 69J3D11 Drive shaft and lower case regular rotation model 6 ...
Page 194: ...LOWR Lower unit 6 33 69J3D11 Lower unit counter rotation model 6 ...
Page 200: ...LOWR Lower unit 6 39 69J3D11 Propeller shaft housing counter rotation model 6 ...
Page 206: ...LOWR Lower unit 6 45 69J3D11 Drive shaft and lower case counter rotation model 6 ...
Page 227: ...69J3D11 7 2 1 2 3 4 5 6 7 8 9 MEMO Special service tools ...
Page 228: ...BRKT Bracket unit 7 3 69J3D11 Bottom cowling 7 ...
Page 230: ...BRKT Bracket unit 7 5 69J3D11 ...
Page 232: ...BRKT Bracket unit 7 7 69J3D11 Upper case steering arm swivel bracket and clamp brackets 7 ...
Page 234: ...BRKT Bracket unit 7 9 69J3D11 ...
Page 236: ...BRKT Bracket unit 7 11 69J3D11 ...
Page 246: ...BRKT Bracket unit 7 21 69J3D11 Power trim and tilt unit 7 ...
Page 248: ...BRKT Bracket unit 7 23 69J3D11 ...
Page 250: ...BRKT Bracket unit 7 25 69J3D11 ...
Page 292: ...ELEC Electrical systems 8 21 69J3D11 Starter motor 8 ...
Page 367: ......
Page 368: ...YAMAHA MOTOR CO LTD Printed in the Netherlands Jun 2001 1 3 1 CR F225AET FL225AET E ...