POWR
5-35
69D5G11
Power unit
Checking the piston ring side clear-
ance
1.
Measure the piston ring side clearance.
Replace the piston and piston rings as a
set if out of specification.
Checking the piston pin boss bore
1.
Measure the piston pin boss bore.
Replace the piston if out of specification.
Checking the piston pin
1.
Measure the piston pin outside diameter.
Replace if out of specification.
Checking the internal anodes
1.
Check the anodes on the cylinder block.
Clean the anode’s surface and replace if
it has been eroded into half size or small-
er.
c
C
Do not oil, grease, or the anodes, other-
wise they will not be able to prevent gal-
vanic corrosion effectively.
Piston ring side clearance:
Top ring and 2nd ring:
0.03—0.07 mm
(0.0012—0.0028 in)
Piston pin boss bore:
19.904—19.915 mm
(0.7836—0.7841 in)
Piston pin diameter:
19.895—19.900 mm
(0.7833—0.7835 in)
69D50425
6F650450
6B450530
69D50365
69D5G11_05_1 06.10.16 13:51 Page 36
Summary of Contents for e60hwd
Page 1: ...SERVICE MANUAL 69D 28197 5G 11 E60H ...
Page 4: ......
Page 16: ...GEN INFO 1 11 69D5G11 MEMO ...
Page 58: ...FUEL 4 13 69D5G11 MEMO ...
Page 74: ...POWR 5 15 69D5G11 Power unit 69D5050E No Part name Q ty Remarks 35 Stopper 1 36 Spring 1 ...
Page 104: ...POWR 5 45 69D5G11 MEMO ...
Page 109: ...69D5G11 6 4 9 8 7 6 5 4 3 2 1 Special service tools Magnet base plate 90890 07003 ...
Page 163: ...69D5G11 8 4 9 8 7 6 5 4 3 2 1 Port view WD 69D80040 1 1 Choke solenoid Electrical components ...
Page 195: ......
Page 196: ...YAMAHA MOTOR CO LTD Printed in Japan Oct 2004 0 9 1 E_2 Printed on recycled paper ...