SPEC
DEFINITION OF UNITS
2-12
CHASSIS
Tightened
Thread
torque
Parts to be tightened
size
Nm
m•kg
Remarks
Engine stay (Top) and frame
M10
30-35
3,0-3,5
Cylinder head stay (Top) and frame
M10
30-35
3,0-3,5
Bottom screw (front) engine and frame
M10
60-78
6,0-7,8
Bottom screw (front) engine to swingarm
M10
30-35
3,0-3,5
Steering nut
M25
120-155
12,0-15,5
Steering must turn
smoothly and
without free play
Fuel cock lever
M6
5~8
0,5~0,8
Upper bracket and meter holder
M6
5~8
0,5~0,8
Rear bolt fuel tank to frame
M6
7,5-12
0,75-1,2
Footrest security pins
—
Completely bend
Front brake holder
M10
2~3
0,2~0,3
Front brake pipe
M10
23-37
2,3-3,7
Handlebar holder bolts to handlebars
M8
5~8
0,5~0,8
Main switch
M6
7~12
0,7~1,2
Security allen bolt
(with central pin)
Top holder bolts to suspension tubes
M8
12~28
1,2~2,8
Sidestand nut
M8
20-32
2,0-3,2
Rear brake lever
M8
7,5-12
0,75-1,2
Rear master cylinder to holder
M6
7,5-12
0,75-1,2
Brake pipe bolt
M10
23-37
2,3-3,7
Security pin rear brake lever to pump
—
Completely bend
Pivot shaft
M15
80-100
8,0-10,0
Swingarm to connecting arm
M13
45-70
4,5-7,0
Connecting arm relay arm
M13
45-70
4,5-7,0
Relay arm to frame
M13
45-70
4,5-7,0
Damper to frame
M10
30-35
3,0-3,5
Damper to relay arm
M10
30-35
3,0-3,5
Swingarm end bolts
—
2~4
0,2-0,4
Driven sprocket
M8
32-37
3,2-3,7
Rear wheel axle nut
M17
80-100
8,0-10,0
Check that the pin is
bent
Front brake caliper to outer tube
M10
31-49
3,1-4,9
Front wheel axle
M15
45-70
4,5-7,0
Exhaust to cylinder head
M8
15-20
1,5-2,0
Exhaust assy 1 to central exhaust pipe
M8
8~12
0,8-1,2
Central exhaust pipe to muffler
M8
8~12
0,8-1,2
Muffler and central pipe to frame holder
M8
38-42
3,8-4,2
Clutch lever pivot nut
M6
5~8
0,5-0,8
Front brake pivot lever nut
M6
5~8
0,5-0,8
Front brake lever adjusting nut
M6
5~8
0,5-0,8
Security nuts
M6
7,5-12
0,75-1,2
Chain puller
M6
18-28
1,8-2,8
shift shaft nut
M6
8~12
0,8-1,2
Rear footrest holder
M8
17-22
1,7-2,2
Bottom bolts inner holder to tube
M8
20-25
2,0-2,5
Summary of Contents for DT125RE 2005
Page 1: ...SERVICE MANUAL DT125RE1D01 AE1 DT125X 2005 ...
Page 7: ...GEN INFO ...
Page 8: ...1 ...
Page 16: ......
Page 17: ...SPEC ...
Page 18: ...2 ...
Page 39: ...CHK ADJ ...
Page 40: ...3 ...
Page 86: ...CHAS ...
Page 87: ...4 ...
Page 160: ...ENG ...
Page 161: ...5 ...
Page 223: ...COOL ...
Page 224: ...6 ...
Page 239: ...CARB ...
Page 240: ...7 ...
Page 255: ...ELEC ...
Page 256: ...8 ...
Page 263: ...ELEC IGNITION SYSTEM 8 6 IGNITION SYSTEM The circuit diagram showns the ignition system ...
Page 270: ......
Page 282: ......
Page 307: ...TRBL SHTG ...
Page 308: ...9 ...
Page 319: ...DT125 WIRING DIAGRAM ...