Yamaha CZD250-A Owner'S Manual Download Page 83 | Manualshive

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Periodic maintenance and adjustment

9-2

9

EAU85230

Tool kit

The tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.

TIP

If you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.

1. Tool kit

1

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Summary of Contents for CZD250-A

Page 1: ...OWNER S MANUAL Read this manual carefully before operating this vehicle CZD250 A BPW F8199 30 ...

Page 2: ...this vehicle This manual should stay with this vehicle if it is sold EAU46091 EAU46091 䘉 অ䖖ԕࡽˈ䈧 ݵ 䘉ሿ Ǆ䘉享Ԉо অ䖖а䎧Ǆ EAU46091 Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini Buku panduan diberi bersama dengan pembelian motosikal ...

Page 3: ...thers from trouble and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual ...

Page 4: ... used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures e...

Page 5: ...UV0012 CZD250 A OWNER S MANUAL 2023 by Yamaha Motor Co Ltd 1st edition July 2023 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Malaysia ...

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Page 8: ...of important labels 1 1 1 EAUN2190 Read and understand all of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle ...

Page 9: ...labels 1 2 1 1 Baca buku panduan pemilik sebelum menggunakan kenderaan ini AMARAN TAHAP BEBAN Ruang Barangan Kiri Kanan 1 0 5kg Ruang Barangan Utama 5kg BU8 F8199 30 200 29 200 29 225 33 225 33 100kPa 1bar kPa psi kPa psi 2 ...

Page 10: ...he training courses nearest you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 7 1 for a list of pre operation checks z This scooter is designed to carry the operator and a passenger z The failure of mo...

Page 11: ... rests during operation to main tain control of the scooter r The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests z Never ride under the influence of alcohol or other drugs z This scooter is designed for o...

Page 12: ...d To avoid the possibility of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the ...

Page 13: ...ep the following guidelines in mind as well as those provided under Load ing when mounting accessories z Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob...

Page 14: ...r parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport z The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points z Be sure to signal clearly when making turns z Braking can be extremely difficul...

Page 15: ...ident The majority of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety hel met is the single most critical factor in the prevention or reduction of head in juries Always select an approved motorcy cle helmet Pay attention to the following when choosing a motorcycle helmet z The helmet must meet the safety standard SNI z The helmet size must match ...

Page 16: ...Safety information 2 7 2 z Full face type use for riding at mid range to high speeds ZAUU0005 ZAUU0006 ...

Page 17: ...nt page 9 14 5 Shock absorber assembly spring preload adjusting ring page 6 33 6 Final transmission oil filler cap page 9 12 7 Final transmission oil drain bolt page 9 12 8 V belt case air filter element page 9 14 9 Engine oil drain bolt page 9 9 10 Engine oil filter element page 9 9 11 Sidestand page 6 34 12 Spark plug page 9 8 13 Coolant reservoir page 9 13 ...

Page 18: ...ge 6 28 4 Fuel tank cap page 6 26 5 Storage compartment B page 6 28 6 Windshield page 6 30 7 Front turn signal light page 9 31 8 Battery page 9 28 9 Fuses page 9 29 10 Headlight page 9 30 11 Auxiliary light page 9 30 12 Centerstand page 9 26 13 Engine oil level check window page 9 9 14 Engine oil filler cap page 9 9 ...

Page 19: ...eft handlebar switches page 6 20 3 Rear brake fluid reservoir page 9 22 4 Infotainment display page 6 5 5 Main display page 6 3 6 Front brake fluid reservoir page 9 22 7 Right handlebar switches page 6 20 8 Front brake lever page 6 22 9 Throttle grip page 9 18 10 Main switch page 4 7 11 Power outlet page 6 33 ...

Page 20: ... the antenna may affect the opera tion of such devices when close by z If you have an electric medical device consult a doctor or the device manufacturer before us ing this vehicle NOTICE ECA24080 The smart key system uses weak ra dio waves The smart key system may not work in the following situa tions z The smart key is placed in a lo cation exposed to strong radio waves or other electromagnetic ...

Page 21: ...See page 9 36 TIP To preserve vehicle battery power the smart key system turns off approxi mately 9 days after the vehicle was last used the answer back function is dis abled In this situation simply push the main switch knob to turn the smart key system back on Scan the QR code below to see the certification number EAU76453 Operating range of the smart key system The approximate operating range o...

Page 22: ...mart key can start the engine and operate the vehi cle Included with the vehicle is one smart key two mechanical keys and one identification number card If the vehicle battery is discharged the mechanical key can be used to open the seat Carry one mechanical key in addition to the smart key If the smart key is lost or the smart key battery has discharged the identifica tion number can be used to o...

Page 23: ...ical equipment z Do not allow oils polishing agents fuel or any strong chemicals to come in contact with the smart key The smart key body may become discol ored or cracked TIP z The smart key battery life is ap proximately two years but this may vary according to operating conditions z Replace the smart key battery when the smart key system indi cator light flashes for 20 seconds when the vehicle ...

Page 24: ...y If the smart key indicator light z Comes on quickly for 0 1 sec onds The smart key is turned on z Comes on slowly for 0 5 seconds The smart key is turned off Remote answer back function Push the smart key button to operate the answer back function remotely The beeper will sound twice and all of the turn signal lights will flash twice This feature is convenient for locating your vehicle in a park...

Page 25: ...ht flashes for 20 seconds when the vehi cle is first turned on the smart key bat tery is low and should be replaced Also if the answer back function does not work or its operating range is very short replace the battery soon WARNING EWA14724 z The battery and other remov able parts may cause injury if swallowed Keep the battery and other removable parts away from children z Do not expose the batte...

Page 26: ...prevent the waterproof seal from being damaged or contaminated by dirt z Do not touch the internal cir cuits and terminals This may cause malfunctions z Do not apply excessive force to the smart key when replacing the battery z Make sure the battery is in stalled correctly Conﬁrm the di rection of the positive side of the battery EAU76893 Main switch The main switch is used to turn the ve hicle po...

Page 27: ... flashing before operating the main switch again The main switch positions are de scribed below EAU76502 ON All electrical circuits are supplied with power and the engine can be started To turn the vehicle power on 1 Turn the smart key on and bring it within operating range 2 Push the main switch knob and the smart key indicator light will come on for approximately 4 sec onds 3 While the smart key...

Page 28: ...conds the vehicle power will turn off automatically z To turn the vehicle power off im mediately push the main switch knob four times within 2 seconds EAU79042 OPEN open Power is supplied to the main switch The seat and storage compartment A can be opened To open the seat and storage compart ment A 1 With the smart key turned on and within operating range push the main switch knob 2 While the smar...

Page 29: ...stem with the main switch in the OPEN position If the beeper sounds after 3 minutes turn the main switch to OFF or If the beeper sounds because the smart key was turned off or moved out of range turn the smart key on and walk back into range TIP z The beeper will turn off after 1 minute z The seat can also be opened with the mechanical key See page 6 28 EAU76521 lock The steering is locked and all...

Page 30: ...sh and turn the main switch to the desired posi tion EAU79000 fuel tank cap lid To open the fuel tank cap lid 1 With the smart key turned on and within operating range push the main switch knob 2 While the smart key system indi cator light is on turn the main switch to To close the fuel tank cap lid Push the fuel tank cap lid down until it is closed TIP Make sure that fuel tank cap lid is se curel...

Page 31: ...Cross page 5 5 z Telephone page 5 7 z Audio player page 6 11 z Smartphone notifications z Weather information page 6 15 z Clock automatic update page 6 17 z Language settings page 5 2 TIP z Some features may not be avail able depending on your smart phone Some music and SNS applica tions may not function properly in combination with other applica tions z The CCU takes approximately 10 seconds to i...

Page 32: ...complete the connection between the CCU and your smartphone The app can be searched by name and downloaded from your smartphone application store TIP z Use of Yamaha Motorcycle Con nect is subject to your agreement to the Yamaha Motorcycle Con nect terms of use z The Yamaha Motorcycle Connect app may not function on all smart phones or OS operating system versions z Navigation and other features r...

Page 33: ... 3 To use the audio phone naviga tion system route guidance pair connect a Bluetooth headset to your smartphone See page 5 6 Yamaha Motorcycle Connect pair ing NOTICE ECAN0150 The Bluetooth connection may not work in the following situations z In a location exposed to strong radio waves or other electro magnetic noise z At facilities nearby that are emitting strong radio waves TV or radio towers p...

Page 34: ...ect indicator icon will appear on the top of the infotainment display and also next to the connected smart phone device name in the Paired devices list See page 6 16 TIP z A request will appear on your smartphone to share contact in formation with the vehicle If you decline to upload the data to the CCU and or allow access to notifi cations you can do so later in your smartphone s settings z If a ...

Page 35: ...gister for its service See page 6 6 for more information about operating the navigation system TIP z Use of the Garmin StreetCross app is subject to your agreement to the Garmin StreetCross terms of use z Yamaha shall not be liable for any damages resulting from the use of the Garmin StreetCross app z The smartphone must remain un locked and the Garmin Street Cross app must be kept in the foregrou...

Page 36: ...nec tion menu and follow the instruc tions in the app to pair connect to the CCU TIP When connected the navigation con nection indicator icon will appear on the top of the infotainment display and the icon will appear next to the connected smartphone device name in the Paired devices list See page 6 16 Bluetooth Headset Pairing Follow your headsets manufacturer in structions to pair connect to you...

Page 37: ... be adjusted using the handlebar switches In this case the volume adjustment will be grayed out on the active call screen z When a phone call is active and a second incoming call is accepted the first call will be put on hold un til the second call is ended z For some smartphones when a call is active and a second incom ing call is rejected the displayed caller ID might change to the sec ond calle...

Page 38: ... occurs between the smartphone Yamaha Motorcycle Connect app Garmin StreetCross app and or CCU the following screen is displayed Select Details and check the connec tion as instructed on the screen If the error persists try the following 1 Turn OFF the vehicle power After 20 seconds turn ON the vehicle power again 2 Turn OFF the smartphone s Bluetooth Then turn it ON again 3 Delete Bluetooth pairi...

Page 39: ... if it is overheating EAU89430 Engine trouble warning light This warning light comes on if a prob lem is detected in the engine or other vehicle control system If this occurs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on this light should come on for a few seconds and then go off Otherwise have a Yamaha dealer check vehicle EAUN4000 ABS warning light T...

Page 40: ...a dealer check the vehicle EAUN2772 Smart key system indicator light This indicator light communicates the status of the smart key system When the smart key system is operating nor mally this indicator light will be off If there is an error in the smart key sys tem the indicator light will flash The indicator light will also flash when com munication between the vehicle and smart key takes place a...

Page 41: ...ay seg ments of the fuel meter disappear from F full towards E empty as the fuel level decreases When the fuel de creases to the reserve level then the last segment of the fuel meter will start flashing refuel as soon as possible Oil change indicator OIL This indicator will come on at the initial 1000 km 625 mi then 4000 km 2500 mi and then every 5000 km 3125 mi thereafter When it appears change t...

Page 42: ...ip mileage reset function of the in fotainment display menu system See page 6 19 Odometer ODO The odometer shows the total distance traveled by the vehicle TIP ODO will lock at 999999 and cannot be reset Tripmeter TRIP TRIP shows the distance traveled since it was last set to zero TRIP will reset to 0 and begin counting again after 9999 9 has been reached Fuel reserve tripmeter TRIP F When the fue...

Page 43: ...em See page 6 17 z If the display becomes too hot the screen brightness levels will auto matically reduce to avoid damage to the components z The display units can be switched between kilometers miles and Celsius Fahrenheit See page 6 18 z The display units for the naviga tion system are locked to match the region settings on the con nected smartphone Home screens There are 3 home screens for the ...

Page 44: ... of the vehicle Speed visualizer The speed limit on the road currently being traveled on is indicated with text and by the outer circle The inner circle expands contracts to indicate the cur rent vehicle speed When the speed limit is reached exceeded the outer circle will change color to orange TIP The speed limit is obtained via the nav igation system If the Garmin Street Cross app is not connect...

Page 45: ...Turn by turn mode or freeze with a loading animation When the connection improves the navigation screen will return to the former setting z For some smartphones using the phone function while navigation is in progress may display a connec tion error after returning to the navigation screen If this happens follow the instructions on the dis play See page 5 1 z If the connected smartphone s AI assis...

Page 46: ...ption CRNT FUEL When using kilometers the instanta neous fuel consumption display can be set to km L or L 100km page 6 18 When using miles the instanta neous fuel consumption is displayed in MPG Trip timer TRIP TIME Displays the running time Main switch ON since the timer was manually re set Air temperature AIR The air temperature is displayed from 9 C 16 F to 50 C 122 F in 1 C 1 F increments The ...

Page 47: ...ill disappear when the missed call is confirmed by navigating to Navigation in the menu system Notification indicator icon This icon comes on when the connect ed smartphone receives an SNS E mail or other notification After that the icon stays on until you turn the vehicle off or check the notifications by navi gating to Notification in the menu system TIP z This function works only when the smart...

Page 48: ...nect app is success fully connected to the CCU The icon turns yellow if the connect ed smartphone becomes overheated TIP If there is a communication error be tween the multi function meter and the CCU this icon will flash yellow Headset indicator icon This icon comes on if a Bluetooth headset is connected to the smart phone TIP For some smartphones this icon may go off during phone calls EAU99146 ...

Page 49: ...hort press the switches to adjust the volume Long press the switches to skip to the next previous track Short press the switch to play pause the track TIP z All audio track information is im ported from the music player ap plication on your smartphone z Depending on the smartphone and music player application the audio player may start playing au tomatically the track information Phone if call act...

Page 50: ...e odometer cannot be reset z With ODO TRIP highlighted in the top menu long press the switch to reset all tripme ters at once Meter display This module allows selection of which visualizer is displayed on the visualizer home screen See page 6 5 Navigation This module contains a list of com mands for the navigation system See page 6 6 z Stop navigation z Skip next stop z Go home z Go to work z Favo...

Page 51: ...th tolls will be selected automatically Navigation Stop navigation Cancels the current route guidance and opens the navigation home screen Navigation Skip next stop Skips the next stop in your planned route and opens the navigation home screen Navigation Go home Sets route guidance for home location home location must already be set in the Garmin StreetCross app Navigation Go to work Sets route gu...

Page 52: ...n This is a list of notifications since con nection to CCU and missed calls from the connected smartphone Select an item to read the notification message on the infotainment display When all notifications and missed calls have been viewed the missed call indicator icon and message indicator icon will disappear TIP z For some smartphones and or ap plications notifications may not function z The max...

Page 53: ... ON OFF The checkmark indicates ON See page 6 24 for more information about the traction control system TIP The checkmark beside this setting will reappear after each time the vehicle power is turned ON Traction Con trol Activate Deactivate trac tion control See page 6 15 Connection Manage Bluetooth con nections Clock Adjust time set automatic update See page 6 17 Brightness Change brightness of i...

Page 54: ...h symbol next to a device name in dicates that Garmin StreetCross is cur rently connected to the CCU TIP There is a maximum of 8 paired devic es Select a device name for more options Delete pairing Deletes the selected paired device from the CCU memory Connect Connect to the selected paired device Disconnect Disconnect from the se lected paired device TIP If Bluetooth auto connect is on the CCU ma...

Page 55: ...just the clock Short press the switches to ad just the highlighted item up down Short press the switch to set the item and continue to the next item in line After the last item is set select OK and the display will return to the previous menu Settings Brightness This module allows you to change the screen brightness of the infotainment display TFT display Brightness setting for the infotainment di...

Page 56: ...mile z Fuel km L L 100km or MPG z Temperature C or F TIP When mile is selected for the Mile age unit the Fuel unit is automati cally changed to MPG At this time the Fuel item is grayed out and can not be selected Settings System informa tion This module displays the current sys tem software version Unit ID This module contains a QR code with the CCU s unit identification number The switches contro...

Page 57: ...ain display Short press the switches to highlight an item Long press the switch to re set the item Confirm by selecting OK TIP TRIP F can only be selected when the fuel is low Otherwise the item is grayed out Maintenance reset This module allows reset of the mainte nance tripmeters and their associated indicator icons Short press the switches to highlight an item Short press the switch to re set t...

Page 58: ...ing to the default settings z TRIP TIME z infotainment display home screen selection z navigation view setting z notification list z weather info z Bluetooth settings z clock z language settings Confirm by selecting OK TIP If Reset Others is executed the cor responding pairing record must be de leted from the smartphone in order to pair again EAU1234T Handlebar switches Left 1 switches 2 switch 3 ...

Page 59: ...g instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAUN3950 Hazard switch Use this switch to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped w...

Page 60: ...stem from the home screen or execute a selec tion in the menu system z Short press the button to cy cle between the 3 home screens or return to the previous screen in the menu system z Long press the button to exit the menu system and return to the home screen EAU12902 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever tow...

Page 61: ...ances z On certain surfaces such as rough or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP z The ABS performs a self diagnos tic test each time the vehicle first starts off after the main switch is turned to ON and the vehicle has traveled at a speed of 10 k...

Page 62: ...riately for the conditions Traction control cannot prevent loss of traction due to excessive speed when entering turns when accelerating hard at a sharp lean angle or while braking and cannot prevent front wheel slip ping As with any vehicle approach surfaces that may be slippery with caution and avoid especially slip pery surfaces Setting the traction control system When the vehicle is turned on ...

Page 63: ...TIP When the vehicle is on the centerstand do not rev the engine for an extended period of time Otherwise the traction control system will automatically dis able and need to be reset If the traction control system automat ically disables try resetting it as fol lows 1 Stop the vehicle and turn it off completely 2 Wait a few seconds and then turn the vehicle power on 3 The indicator light should tu...

Page 64: ...unter clockwise until the release mark aligns with and then pull the cap off To install the fuel tank cap 1 Insert the fuel tank cap onto the tank opening and turn it clockwise until the install mark aligns with 2 Close the fuel tank cap lid WARNING EWA11092 Make sure that the fuel tank cap is properly closed after ﬁlling fuel Leaking fuel is a ﬁre hazard 1 Fuel tank cap lid 1 1 Fuel tank cap 2 Re...

Page 65: ...l tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gasoline by mouth If you should swallow some gasoline or in...

Page 66: ...on To prevent a ﬁre hazard or burns z Do not park the vehicle near possible ﬁre hazards such as grass or other materials that easily burn z Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system z Make sure that the exhaust sys tem has cooled down before doing any maintenance work z Do not allow the engine to idle more than a few minutes Long idlin...

Page 67: ...A push the storage compartment lid until it is closed Storage compartment B To open storage compartment B push the storage compartment lid inward to unlock it and then pull to open To close storage compartment B push the storage compartment lid into the original position Seat rear storage compartment To open the seat rear storage com partment via the main switch With the smart key turned on and wi...

Page 68: ...toring them in the compartment z Since the storage compartment may get wet while the vehicle is being washed wrap any articles stored in the compartment in a plastic bag z Do not keep anything valuable or breakable in the storage compartment WARNING EWA18950 z Do not exceed the load limit of 1 0 kg 2 2 lb for storage com partment A z Do not exceed the load limit of 0 5 kg 1 1 lb for storage com pa...

Page 69: ...ING A loose windshield could cause an acci dent Be sure to tighten the screws to the speciﬁed torque EWA15511 6 Place the bolt access covers and then install the quick fasteners 7 Place the bracket number plate and then install the bolts with col lars To change the windshield height to the low position 1 Remove the bracket number plate by removing the bolts with collars 1 Bracket number plate 2 Bo...

Page 70: ...pec ified torque WARNING A loose windshield could cause an acci dent Be sure to tighten the screws to the speciﬁed torque EWA15511 6 Place the bolt access covers and then install the quick fasteners 7 Place the bracket number plate and then install the bolts with col lars EAU46833 Handlebar position The handlebar can be adjusted to one of two positions to suit the rider s pref erence Have a Yamaha...

Page 71: ...spring preload adjusting tool included in the kit to make this adjustment EAUN3820 Power outlet WARNING EWAN0050 To prevent electrical shock or short circuiting install the cap when the power outlet is not in use NOTICE ECAN0210 The accessory connected to the power outlet should not be used with the engine turned off and the load must never exceed 12 W 1 A otherwise the fuse may blow or the batter...

Page 72: ... the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circu...

Page 73: ...ts engine starts un less the sidestand is up Also it will stop the running engine should the sidestand be lowered Periodically check the system via the following procedure TIP z This check is most reliable if per formed with a warmed up engine z See pages 4 7 and 6 20 for switch operation information ...

Page 74: ...till running 9 Move the sidestand down Does the engine stall The system is OK The vehicle can be ridden YES NO YES NO NO YES The sidestand switch may not be working The vehicle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working The vehicle should not be ridden until checked by a Yamaha dealer The brake switch may not be working The vehicle should not be r...

Page 75: ... I Fuel r Check fuel level in fuel tank r Refuel if necessary r Check fuel line for leakage r Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 6 27 6 28 Engine oil r Check oil level in engine r If necessary add recommended oil to specified level r Check vehicle for oil leakage 9 9 Final transmission oil 2 1 9 e g a k a e l l i o r o f e l c i h e v k c e h ...

Page 76: ... sure that operation is smooth r Lubricate if necessary 9 24 Wheels and tires r Check for damage r Check tire condition and tread depth r Check air pressure r Correct if necessary 9 19 9 21 Brake levers r Make sure that operation is smooth r Lubricate lever pivoting points if necessary 9 25 Centerstand sidestand r Make sure that operation is smooth r Lubricate pivots if necessary 9 26 Chassis fast...

Page 77: ...oad on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU34323 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min NOTICE After 1000 km 600 mi of operation be sure to re place the en...

Page 78: ...dicator light does not work as described above see page 6 1 for the corresponding warning and indicator light circuit check 2 Close the throttle 3 While applying the front or rear brake push the side of the stop run start switch Release it when the engine starts TIP If the engine does not start release the start switch after 5 seconds Before pressing the start switch again wait 10 seconds to allow...

Page 79: ... hand push the scooter off the center stand 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16782 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the t...

Page 80: ...Avoid high engine speeds during acceleration z Avoid high engine speeds with no load on the engine z Turn the engine off instead of let ting it idle for an extended length of time e g in traffic jams at traf fic lights or at railroad crossings EAUN1421 Parking When parking turn the vehicle power off and then turn the smart key off TIP Even when the vehicle is parked in a lo cation partitioned by a...

Page 81: ...n become very hot park in a place where pedestri ans or children are not likely to touch them and be burned z Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and ﬁre z Do not park near grass or other ﬂammable materials which might catch ﬁre ...

Page 82: ...Turn off the engine when performing maintenance unless otherwise speciﬁed z A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or ﬁres z Running the engine while ser vicing can lead to eye injury burns ﬁre or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA154...

Page 83: ...s provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 ...

Page 84: ...he emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING whichever comes ﬁrst ANNUAL CHECK 1000 km or 1 month 5000 km or 5 months 10000 km or 10 months 15000 km or 15 months 20000 km or 20 months 1 Fuel line r Check fuel hoses for cracks or damage 2 Fuel ﬁlter r Check condition r Replace if necessary Every 12000 km 7500 mi 3 Spark plug r Check condition r Clean and regap i m 0 ...

Page 85: ... r e v E n a e l C r 4 Sub air ﬁlter ele ment i m 0 0 5 7 m k 0 0 0 2 1 y r e v E e c a l p e R r 5 Air ﬁlter check hose r Clean 6 V belt case air ﬁlter element r Clean r Replace if necessary 7 Battery r Check voltage r Charge if necessary 8 Front brake r Check operation fluid level and vehicle for fluid leakage t i m i l e h t o t n r o w r e v e n e h W s d a p e k a r b e c a l p e R r 9 Rear b...

Page 86: ...ners r Make sure that all nuts bolts and screws are properly tightened 17 Front and rear brake lever pivot shaft r Lubricate with lithium soap based grease 18 Sidestand center stand r Check operation r Lubricate with lithium soap based grease 19 Sidestand switch r Check operation 20 Front fork r Check operation and for oil leak age 21 Shock absorber as semblies r Check operation and shock ab sorbe...

Page 87: ...km 26 V belt i m 0 0 5 2 1 m k 0 0 0 0 2 y r e v e s e h s a l f r o t a c i d n i t n e m e c a l p e r t l e b V e h t n e h W e c a l p e R r 27 Front and rear brake switches r Check operation 28 Moving parts and cables r Lubricate 29 Throttle grip r Check operation r Check throttle grip free play and adjust if necessary r Lubricate cable and grip housing 30 Lights signals and switches r Check ...

Page 88: ...iding in unusually wet or dusty areas z Hydraulic brake service r After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required r Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid r Replace the brake hoses every four years and if crack...

Page 89: ...ly by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode it should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addi tion the condition of the spark plug can reveal the condition of the engine The porcelain insulator around the center electrode of the spark plug should be a medium to light tan the ideal color when the v...

Page 90: ... level should be checked before each ride In addition the oil must be changed and the oil filter ele ment replaced at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several min...

Page 91: ...gine to collect the used oil 3 Remove the engine oil filler cap and its O ring and then remove the engine oil drain bolt and its gasket to drain the oil from the crankcase 4 Check the O ring for damage and replace it if necessary TIP Skip steps 5 7 if the oil filter element is not being replaced 5 Remove the oil filter element cover by removing the bolts 1 Engine oil level check window 2 Maximum l...

Page 92: ... material enters the crankcase 10 Install and tighten the oil filler cap and its O ring 11 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 12 Turn the engine off wait a few minutes for the oil level to settle for an accurate reading and then check the oil level and correct it if ne...

Page 93: ...e final transmission oil drain bolt and its gasket to drain the oil from the final transmission case 6 Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque 7 Refill with the specified amount of the recommended final transmis sion oil WARNING Make sure that no foreign material enters the ﬁnal transmission case Make sure that no oil gets...

Page 94: ...m and maximum level marks 3 If the coolant is at or below the minimum level mark remove the left floorboard mat by pulling it up 4 Remove the coolant reservoir cov er 5 Remove the coolant reservoir cap add coolant to the maximum level mark and then install the reservoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the radiator cap when the engine is hot EWA15162 NOTICE...

Page 95: ...t WARNING Never attempt to remove the radiator cap when the engine is hot EWA10382 EAU78575 Air ﬁlter and V belt case air ﬁl ter elements The air filter element and the sub air fil ter element should be replaced and the pre air filter element and the V belt case air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Service the air filter ...

Page 96: ...ment and sub air ﬁlter element and cleaning the pre air ﬁlter element 1 Place the vehicle on the center stand 2 Remove the rubber plugs 3 Remove the air filter case cover by removing the screws 4 Pull the air filter element and sub air filter element out 5 Insert a new sub air filter element into the air filter case cover 6 Insert a new air filter element into the air filter case NOTICE Make sure ...

Page 97: ...air filter element for damage and replace it if neces sary 9 Insert the pre air filter element into the air filter case cover 10 Install the air filter case cover by installing the screws TIP The long screw should be installed as shown 11 Install the rubber plugs Cleaning the V belt case air ﬁlter el ement 1 Place the vehicle on the center stand 2 Remove the air filter case cover See the previous ...

Page 98: ...move the V belt case air filter cover by removing the bolts 7 Remove the air filter element and then blow out the dirt with com pressed air from the clean side as shown 8 Check the V belt case air filter ele ment for damage and replace it if necessary 1 Screw 1 Bolt 1 1 1 1 Rear wheel sensor lead 2 Lead holder 1 V belt case air filter cover 2 Bolt 1 2 2 1 2 2 1 V belt case air filter element 1 Cle...

Page 99: ...bolts to the spec ified torque 13 Install the V belt case cover by in stalling the screws 14 Install the air filter case cover by installing the screws EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer adjust it 1 Rear wheel sensor lead 2 White tape 3 Lead holder Tightening...

Page 100: ...in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control z The tire air pressure must be checked and adjusted on cold tires i e whe...

Page 101: ...n in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their sui...

Page 102: ...changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU50861 Checking the front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the...

Page 103: ...ng to disassemble the brake To check the brake pad wear check the position of the wear in dicator while applying the brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have a Yamaha dealer re place the brake pads as a set EAU60682 Checking the brake ﬂuid level Before riding check that the brake fluid is above the minimum level mark TIP Make sure the re...

Page 104: ...armful chemical reaction z Be careful that water does not enter the brake ﬂuid reservoir when reﬁlling Water will signiﬁ cantly lower the boiling point of the ﬂuid and may result in vapor lock NOTICE ECA17641 Brake ﬂuid may damage painted surfaces or plastic parts Always clean up spilled ﬂuid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake...

Page 105: ... Yamaha dealer at the inter vals specified in the periodic maintenance and lubrication chart EAUN4121 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WAR...

Page 106: ...able should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU43634 Lubricating the front and rear brake levers Front brake lever Rear brake lever The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart Recommended lubricant Lithium soap based grease ...

Page 107: ...ng in a possible loss of control EAU23273 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright pos...

Page 108: ... Place the vehicle on the center stand WARNING To avoid inju ry securely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at...

Page 109: ...ith water for 15 minutes and seek prompt medical attention z Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space z KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to...

Page 110: ...ry can cause permanent battery damage EAUN4021 Replacing the fuses The main fuse and the fuse boxes which contain the fuses for the individ ual circuits are located under panel A See page 9 8 TIP To access the main fuse remove the starter relay cover as shown If a fuse is blown replace it as follows 1 Turn the main switch off and turn off the electrical circuit in ques tion 2 Remove the blown fuse...

Page 111: ...ehicle lights This model is equipped with LED lights for headlights auxiliary lights and brake tail light If a light does not come on check the fuse and then have a Yamaha dealer check the vehicle NOTICE ECA16581 Do not afﬁx any type of tinted ﬁlm or stickers to the headlight lens Speciﬁed fuses Main fuse 20 0 A Terminal fuse 1 5 0 A Signaling system fuse 7 5 A Signaling system fuse 2 7 5 A Igniti...

Page 112: ...rn signal light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb EAU78560 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the bolts and plate and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 1 License plate light bulb socket 2 Lice...

Page 113: ...look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and make sure there are no open ﬂames or sparks in the ar ea including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage EAU76551 Smart...

Page 114: ...justment 9 33 9 If the smart key system does not work after checking the above items have a Yamaha dealer check the smart key system TIP See Emergency mode on page 9 36 for information on starting the engine without the smart key ...

Page 115: ...aler check the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The batter...

Page 116: ...When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low...

Page 117: ... smart key system indi cator light will come on for three seconds to indicate the transition to emergency mode 3 After the smart key system indica tor light goes off input the identifi cation number as follows 4 Inputting the identification number is done by counting the number of flashes of the smart key system in dicator light For example if the identification number is 123456 Push and hold the ...

Page 118: ...ystem in dicator light will flash quickly for 3 seconds In this case start over again from step 2 z When there are no knob opera tions for 10 seconds during the identification number input pro cess z When the smart key system indi cator light is allowed to flash nine or more times z The identification number is not entered correctly 5 While the smart key system indi cator light is on push the knob...

Page 119: ...ne Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide z See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do not use z high pressure washers or steam jet cleaners Excessive water pressure may cause wa ter seepage and deterioration of wheel bearings brakes trans mission seal...

Page 120: ...vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean the windshield Additionally some cleaning compounds for plastic may scratch the wind shield so be sure to test all cleaning products before gen eral application ECA26310 4...

Page 121: ...ubricant or wax on the brakes or tires z If necessary wash the tires with warm water and a mild deter gent z If necessary clean the brake discs and pads with brake cleaner or acetone z Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle in a cool dry place If necessary protect it against dust with a porous cover B...

Page 122: ...lectrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug...

Page 123: ... 41 Imp qt Final transmission oil Type Motor oil SAE 10W 40 type SG or higher Quantity 0 20 L 0 21 US qt 0 18 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 18 L 0 19 US qt 0 16 Imp qt Radiator including all routes 1 10 L 1 16 US qt 0 97 Imp qt Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 13 L 3 4 US gal 2 9 Imp gal Fuel reserve amount 2 4 L 0 63 US gal...

Page 124: ...s 11 2 11 Battery Model GTZ8V Voltage capacity 12 V 7 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light LED Rear turn signal light LED Auxiliary light LED License plate light 5 0 W ...

Page 125: ...ehicle is stolen VEHICLE IDENTIFICATION NUMBER ENGINE SERIAL NUMBER EAU26411 Vehicle identiﬁcation number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase 1 Veh...

Page 126: ...a diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handl...

Page 127: ...4 Fuel tank cap 6 26 Fuel tank overflow hose 6 28 Fuses replacing 9 29 H Handlebar position adjusting 6 32 Handlebar switches 6 20 Hazard switch 6 21 Helmets 2 6 High beam indicator light 6 1 Horn switch 6 21 I Identification numbers 12 1 Ignition circuit cut off system 6 35 Indicator lights and warning lights 6 1 Infotainment display 6 5 K Key handling of smart and mechanical keys 4 3 L Labels lo...

Page 128: ...grip free play checking 9 18 Tires 9 19 Tool kit 9 2 Traction control system 6 24 Traction control system indicator light 6 2 Troubleshooting 9 32 Troubleshooting chart 9 34 Turn signal indicator lights 6 1 Turn signal switch 6 21 V Valve clearance 9 19 V belt checking 9 24 Vehicle identification number 12 1 Vehicle lights 9 30 W Wheel bearings checking 9 27 Wheels 9 21 Windshield 6 30 Y Yamaha Mo...

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