Yamaha BANSHEE 350 YFZ350Z Owner'S Manual Download Page 119 | Manualshive

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EBU24811

Adjusting the clutch lever free play

The clutch lever free play must be checked and, if
necessary, adjusted at the intervals specified in
the periodic maintenance and lubrication chart.
The clutch lever free play should measure as
shown. If the free play is incorrect, adjust it as fol-
lows.

1. Slide the rubber cover back.
2. Loosen the locknut at the clutch lever.
3. To increase the clutch lever free play, turn the

adjusting bolt in direction (a), and to decrease
it, turn the bolt in direction (b).

4. Tighten the locknut.
5. Slide the rubber cover to its original position.

TIP

If the specified free play cannot be obtained as de-
scribed above or if the clutch does not operate cor-
rectly, have a Yamaha dealer check the internal

clutch mechanism.

EBU24853

Drive chain slack

The drive chain slack should be checked before
each ride and adjusted if necessary.

To check the drive chain slack

1. Place the ATV on a level surface.

TIP

When checking and adjusting the drive chain
slack, there should be no weight on the ATV and

all tires must be touching the ground.

2. Move the ATV back and forth to locate the

tightest portion of the drive chain, and then
measure the drive chain slack as shown.

1. Locknut

2. Clutch lever free play adjusting bolt

3. Clutch lever free play

1

2

3

(a)

(b)

✦✯✬✩✧✤✲✣ ✧✤

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Summary of Contents for BANSHEE 350 YFZ350Z

Page 1: ... PROPRIÉTAIRE OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de sécurité LEA ESTE MANUAL ATENTAMENTE Contiene indicaciones importantes acerca de la seguridad ...

Page 2: ...PRINTED IN JAPAN 2009 05 0 4x1 E F S YAMAHA MOTOR CO LTD ...

Page 3: ...This A 3B5 28199 64 E0 YFZ350Z OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 4: ...es of EEC If applicable If applicable To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted ANSI SVIA 1 2007 Title and or number and date of issue of standards and or specifications General Manager RV Engineering Division RV Operations Signature Date of Issue Shinya Shimad...

Page 5: ...his manual includes important safety information It provides information about special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual completely before operating your ATV Make sure yo...

Page 6: ...ithout notice This is the safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other propert...

Page 7: ...surface paved street paved road or motorway Please check your local riding laws and regulations before operating this ATV EBU17390 YFZ350Z OWNER S MANUAL 2009 by Yamaha Motor Co Ltd 1st edition April 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ...

Page 8: ...rake 4 5 Shift pedal 4 7 Kickstarter 4 7 Fuel tank cap 4 7 Fuel 4 8 Fuel cock 4 9 Starter choke 4 11 Seat 4 11 Adjusting the front shock absorber assemblies 4 12 Adjusting the rear shock absorber assembly 4 13 PRE OPERATION CHECKS 5 1 Fuel and 2 stroke engine oil mixing ratio 5 3 Transmission oil 5 3 Coolant 5 3 Front and rear brakes 5 3 Throttle lever 5 4 Drive chain 5 4 Tires 5 4 Chassis fastene...

Page 9: ...park arrester 8 21 Changing the carburetor settings 8 23 Adjusting the engine idling speed 8 31 Adjusting the throttle cable free play 8 33 Brakes 8 33 Checking the front and rear brake pads 8 34 Checking the brake fluid level 8 35 Changing the brake fluid 8 37 Checking the front brake lever free play 8 37 Checking the brake pedal position 8 37 Adjusting the parking brake free play 8 38 Brake ligh...

Page 10: ...49 Replacing the tail brake light bulb 8 50 Removing a wheel 8 51 Installing a wheel 8 52 Troubleshooting 8 52 Troubleshooting charts 8 54 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 ...

Page 11: ...53 Read and understand all of the labels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your Yamaha dealer For Europe 7 8 4 1 3 2 5 6 ...

Page 12: ...1 2 1 2 3 4 5 6 7 8 9 10 11 4D3 2816L 20 1 2 3 43P 2816R 00 ...

Page 13: ...0 5PG 2817L 10 YEAROFCONSTRUCTION 2009 YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA JAPAN MODEL YFZ350 MAX POWER 36 2 kW MASS IN RUNNING ORDER 187 kg 3B5 2156A 00 6 3B5 2816M M0 kPa kgf cm2 psi 30 0 0 30 4 4 kPa kgf cm2 psi 30 0 0 30 4 4 8 1AS 2816P 00 ...

Page 14: ...r children under age 16 NEVER permit children under age 10 to operate this ATV Operation of this ATV by children under the age of 10 increases the risk of severe injury or death Adult supervision required for children under age 16 NEVER permit children under age 12 to operate this ATV Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervisi...

Page 15: ...ol can result in severe injury or death Turning the ATV in 4WD LOCK DIFF LOCK takes more effort Operate at a slow speed and allow extra time and distance for maneuvers to avoid loss of control This pictogram shows the loading limits and or maximum load capacity for this ATV Follow all load limits and other loading guidelines in this manual Load may include the driver passenger human protective gea...

Page 16: ... trailer and all cargo in the trailer Overloading can cause loss of control Loss of control can result in severe injury or death This pictogram shows trailer Hitch Tongue weight limit Weight on the trailer tongue Overloading can cause loss of control Loss of control can result in severe injury or death ...

Page 17: ...1 7 1 2 3 4 5 6 7 8 9 10 11 For Oceania 4 5 3 1 2 ...

Page 18: ...ENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate ALWAYS LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS without proper training or instruction on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control use proper riding techniques to avoid vehicle overturns on hills and rough terrain...

Page 19: ...mended Front 30 0 kPa 4 4 psi Rear 30 0 kPa 4 4 psi Minimum Front 27 0 kPa 4 0 psi Rear 27 0 kPa 4 0 psi Neve r set tire pressure below minimum It could cause the tire to dislodge from the rim Maximum weight capacity 100 kg 220 Ibs Includes weight of operator cargo and accessories 3B5 2816M 00 WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DE...

Page 20: ...rate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV Always avoid operating an ATV on any paved surfaces including sidewalks driveways park ing lots and paved streets Never operate an ATV on any paved street paved road or motorway Watch carefully for other vehicles wh...

Page 21: ...empting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle suddenly or make sudden gear changes Never go over the top of a hill at high speed Always follow proper procedures for going down...

Page 22: ...ave reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always use the size and type of tires specified in this manual Always maintain proper tire pressure as de scribed in this manual Never modify an ATV through improper installa tion or use of accessories Never exceed the stated load capacity for an ATV Cargo sho...

Page 23: ...onoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors WARNING EWB02591 When transporting the ATV in another vehicle be sure it is kept upright and that the fuel cock is in the OFF position ...

Page 24: ...0 Right view 1 Front shock absorber assembly 2 Radiator 3 Fuel cock 4 Rear shock absorber assembly 5 Spark arrester 6 Starter choke 7 Shift pedal 1 2 3 4 5 7 6 1 Tail brake light 2 Seat 3 Kickstarter 4 Fuel tank cap 5 Headlight 6 Brake pedal 7 Brake light switch 1 2 3 4 5 6 7 ...

Page 25: ...12 Controls and instruments TIP The ATV you have purchased may differ slightly from the figures shown in this manual 1 Clutch lever 2 Parking brake lock plate 3 Main switch 4 Brake lever 5 Throttle lever 6 Handlebar switches 1 2 3 4 6 5 ...

Page 26: ...BU29810 Main switch The positions of the main switch are as follows ON The engine can be started and the key cannot be removed The headlights and taillight come on when the en gine is started OFF All electrical systems are off The key can be re moved 1 Main switch OFF ON 1 ...

Page 27: ...Light switch OFF Set this switch to to turn on the low beams and the taillight Set the switch to to turn on the high beams and the taillight Set the switch to OFF to turn off all the lights EBU18282 Throttle lever Once the engine is running pushing the throttle le ver will increase the engine speed Regulate the speed of the ATV by varying the throttle position Because the throttle is spring loaded...

Page 28: ...ted before restarting the engine or have the ATV in spected by a Yamaha dealer EBU18323 Speed limiter Your ATV is equipped with an adjustable speed limiter The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum 1 Loosen the locknut 2 To increase the maximum engine power avail able and the maximum speed of the ATV turn the adjusting screw in di...

Page 29: ...ed on the left handlebar To disengage the clutch pull the clutch lever toward the handlebar grip To engage the clutch release the clutch lever The clutch lever should be pulled rapidly and released slowly for smooth clutch oper ation EBU18411 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the brake lever toward the handlebar grip 1 Locknut 2 Adjust...

Page 30: ...fore starting the engine or parking the ATV especially on a slope Squeeze the clutch lever while pushing the button then push in the lock plate to apply the parking brake Squeeze the clutch lever to release the parking brake TIP When the parking brake is used engine speed is limited to 2300 r min Be sure the parking brake is released before moving the throttle lever Other 1 Brake lever 1 1 Brake p...

Page 31: ...f the parking brake is not ap plied This could cause loss of control or a collision Always be sure you have released the park ing brake before you begin to ride The brake could overheat if you ride the ATV without re leasing the parking brake You could lose braking performance which could cause an accident You could also wear out the brakes 1 Button 2 Parking brake lock plate 1 2 1 Locked position...

Page 32: ...starter lever move it down lightly with your foot until the gears engage and then push it down smoothly but forcefully This model is equipped with a primary kickstarter allowing the engine to be started in any gear if the clutch is dis engaged However shifting the transmission into the neutral position before starting is recommend ed EBU18720 Fuel tank cap Remove the fuel tank cap by turning it co...

Page 33: ... is sitting on the vehicle Nev er refuel while smoking or while in the vicinity of sparks open flames or other sources of ig nition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reach es the bottom of the filler tube Because fuel expands when it ...

Page 34: ...soline spills on your clothing change your clothes NOTICE ECB00060 Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the piston rings as well as to the exhaust system If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce maintenance costs EBU18830 Fuel cock The fuel...

Page 35: ... cock lever to this position when the engine is not running ON With the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding 1 Arrow mark positioned over OFF RES ON FUEL OFF 1 1 Arrow mark positioned over ON ON FUEL RES OFF ON 1 ...

Page 36: ...ON EBU18840 Starter choke Starting a cold engine requires a richer air fuel mix ture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke Move the starter choke in direction b to turn off the starter choke See the Starting a cold engine section on page 6 1 for proper operation EBU18871 Seat To remove the seat Pull the seat lock lever upward and ...

Page 37: ...ted EBU18992 Adjusting the front shock absorber assemblies The spring preload can be adjusted to suit the rid er s weight and the riding conditions WARNING EWB00400 Always adjust the shock absorber assemblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an ac 1 Seat lock lever 1 1 Projection 2 Seat holder 1 2 ...

Page 38: ...shock absorber assembly The spring preload rebound damping and com pression damping forces of the rear shock absorb er assembly can be adjusted to suit the rider s weight and the riding conditions WARNING EWB00460 Suspension components become hot during operation Never touch the compression damping force adjusting knob the rebound damping force adjusting dial or the oil reser voir with your bare h...

Page 39: ...b to decrease the spring preload and thereby soften the suspension TIP A special wrench can be obtained at a Yamaha dealer to make this adjustment The spring preload setting is determined by measuring distance A shown in the illustration The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload With each complete turn of the adjusting nut distanc...

Page 40: ...decrease the rebound damping force and thereby soften the damping Compression damping force Turn the compression damping force adjusting Spring preload setting Minimum soft Distance A 213 5 mm 8 41 in Standard Distance A 220 5 mm 8 68 in Maximum hard Distance A 228 5 mm 9 00 in Tightening torque Locknut 54 Nm 5 4 m kgf 39 ft lbf 1 Rebound damping force adjusting dial Rebound damping setting Minimu...

Page 41: ...nts the entire adjusting range To obtain a pre cise adjustment it would be advisable to check the number of clicks of each damping force adjusting mechanism and to modify the specifications as necessary WARNING EWB00430 This shock absorber assembly contains highly pressurized nitrogen gas Read and under stand the following information before han dling the shock absorber assembly 1 Compression damp...

Page 42: ... flame or other high heat source This may cause the unit to explode due to ex cessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service ...

Page 43: ...ollowing points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 8 5 3 Transmission oil Check oil level in transmission case and add recommended oil to specified level if necessary Check ATV for oil leakage Correct if necessary 5 3 8 10 Coolant Check coolant level in reservoir and add recommended coolant ...

Page 44: ...ree play and adjust if necessary 5 4 8 33 Control cables Make sure that operation is smooth Lubricate if necessary 8 44 Drive chain Check chain slack and adjust if necessary Check chain condition Lubricate if necessary 5 4 8 41 8 43 Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Bra...

Page 45: ...d en gine since the level varies with engine tempera ture EBU19711 Front and rear brakes Brake lever and brake pedal Check that there is no free play in the brake le ver If there is free play have a Yamaha dealer check the brake system Check for correct brake pedal height See page 8 37 If the pedal height is incorrect have a Yamaha dealer adjust it Check the operation of the lever and pedal They s...

Page 46: ... Yamaha dealer correct if necessary EBU19770 Drive chain Check the condition of the drive chain and check the drive chain slack Lubricate and adjust the drive chain as necessary See page 8 41 EBU19794 Tires Check tire pressure regularly to make sure it is at the recommended specifications Also check for wear and damage Tire pressure Use the low pressure tire gauge to check and ad just tire pressur...

Page 47: ...be incorrect Tire wear limit When the tire groove decreases to 3 mm 0 12 in due to wear replace the tire Recommended tire pressure Front 30 0 kPa 0 300 kgf cm2 4 4 psi Rear 30 0 kPa 0 300 kgf cm2 4 4 psi Minimum tire pressure Front 27 0 kPa 0 270 kgf cm2 3 9 psi Rear 27 0 kPa 0 270 kgf cm2 3 9 psi Maximum tire seating pressure Front 250 kPa 2 5 kgf cm2 36 psi Rear 250 kPa 2 5 kgf cm2 36 psi 1 Low ...

Page 48: ...or Co Ltd Aftermarket tires and rims The tires and rims that came with your ATV were designed to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate EBU19840 Chassis fasteners Make sure that all nuts bolts and screws are prop erly tightened 1 Tire wear limit Front Manufacturer model DU...

Page 49: ...5 7 1 2 3 4 5 6 7 8 9 10 11 EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary ...

Page 50: ...jury EBU29341 Starting a cold engine NOTICE ECB00150 See the Engine break in section on page 6 4 prior to operating the engine for the first time 1 Set the parking brake 2 Turn the fuel cock to ON 3 Turn the key to ON and the engine stop switch to 4 Shift the transmission into neutral 5 Use the starter choke in reference to the fig ure Position 1 Cold engine start with ambient temperature below 5 ...

Page 51: ...efore riding TIP The engine is warm when it responds normally to the throttle with the starter choke turned off When the parking brake is applied engine speed is limited to 2300 r min Make sure the parking brake is released before moving the throttle lever otherwise the engine will misfire preventing normal operation EBU20291 Starting a warm engine Follow the same procedure as for starting a cold ...

Page 52: ...lutch lever to disengage the clutch 3 Shift into first gear 4 Open the throttle gradually and at the same time release the clutch lever slowly WARNING Opening the throttle abruptly or releasing the clutch lever too quickly could make the ATV wheelie which would increase the chance of an accident includ ing an overturn EWB00731 5 Once the ATV has attained adequate speed release the throttle and at ...

Page 53: ... ATV for long distances The transmission is prop erly lubricated only when the engine is run ning Inadequate lubrication may damage the transmission Always use the clutch when changing gears The engine transmission and drive train are not designed to withstand the shock of forced shifting and can be damaged by shift ing without using the clutch EBU20672 Engine break in TIP For ATVs equipped with a...

Page 54: ...on above 3 4 throttle Rev the engine through the gears freely but do not use full throttle at any time 320 km 200 mi or 20 hours and beyond The ATV can now be operated normally NOTICE ECB00220 If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the ATV EBU20722 Parking When parking the ATV shift into first gear stop the engine apply the parki...

Page 55: ...lock the front and rear wheels with rocks or other objects Do not park the ATV at all on hills that are so steep you could not walk up them easily 1 Bring the ATV to a stop by applying the front brake shift into neutral and then stop the en gine 2 With the rear brake applied apply the parking brake and then shift into first gear 3 Release the rear brake EBU20910 Accessories and loading EBU20921 Ge...

Page 56: ...d others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following in mind when considering an accessory or operating an ATV which has acces sories Accessories should be rigidly and securely mounted An accessory which can shift position or come off while you are riding could affect your ability to control the ATV Do not mount a...

Page 57: ... carrier at the front of the rear carrier and center it Tie down cargo securely to the carriers Make sure cargo in the trailer cannot move around A shifting load can cause an accident Make sure the load does not interfere with con trols or your ability to see where you are going Ride more slowly than you would without a load The more weight you carry the slower you should go Although conditions va...

Page 58: ...7 1 1 2 3 4 5 6 7 8 9 10 11 EBU21141 RIDING YOUR ATV ...

Page 59: ... controls Pay partic ular attention to the safety information on pages 2 1 2 4 Also read all warning and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01381 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly increased if the operator does not know how to operate the A...

Page 60: ... Use by chil dren of ATVs that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operation It is not for carry ing passengers WARNING Never carry a passenger Carrying a passenger on this ATV greatly reduces your ability to ...

Page 61: ...cident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident EWB02611 Do not operate after or while consuming alco hol or drugs The operator s performance capabil...

Page 62: ...damage EWB01431 Speed limiter For riders less experienced with this model the throttle lever housing is equipped with a speed lim iter The speed limiter keeps the throttle from fully opening even when the throttle lever is pushed to the maximum Turning in the adjusting screw limits the maximum engine power available and de creases the maximum speed of the ATV Turning in the adjusting screw decreas...

Page 63: ... tional loads such as accessories or cargo The ATV s handling may be adversely affected Re duce your speed when adding additional loads During operation Always keep your feet on the footrests during op eration otherwise they may contact the rear wheels WARNING Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV I...

Page 64: ...ark the ATV in dry grass or other dry ground cov er Keep the engine area free of dry grass brush or other combustible material Someone touching the exhaust system dur ing or after operation could be burned Do not touch the hot exhaust system Do not park the ATV in a place where others might be likely to touch it The muffler and other engine parts become ex tremely hot during operation and remain h...

Page 65: ...lks driveways parking lots and streets EWB01511 While riding on unpaved public streets or roads may be legal in your area such operation can in crease the risk of collision with other vehicles Watch carefully for other vehicles Make sure you know your country s laws and regulations before you ride on unpaved public streets or roads Do not ride on any paved public street road or motorway WARNING Ne...

Page 66: ...xtra care ful when operating on unfamiliar terrain Al ways be alert to changing terrain conditions when operating the ATV EWB01531 Do not operate on rough slippery or loose terrain until you have learned and practiced the skills nec essary to control the ATV on such terrain Always be especially cautious on these kinds of terrain WARNING Failure to use extra care when op erating on excessively roug...

Page 67: ...t as a trailer hitch WARNING You could collide with another vehicle if operating in areas where you cannot easily be seen Mount a caution flag on the ATV to make you more visible Watch carefully for other vehicles EWB01551 Do not ride in areas posted no trespassing Do not ride on private property without getting per mission Select a large flat unpaved area to become famil ...

Page 68: ...eels may lift off the ground resulting in a loss of directional con trol EWB02631 NOTICE Do not shift gears without releasing the throttle Damage to the engine or drive train may occur ECB01071 Use this same procedure as you move into the higher gears Be sure to coordinate the use of the throttle and shift pedal properly Avoid higher speeds until you are thoroughly famil iar with the operation of ...

Page 69: ... ATV doesn t turn come to a stop and then practice the proce dure again If the riding surface is slippery or loose it may help to position more of your weight over the front wheels by moving forward on the seat Once you have learned this technique you should be able to perform it at higher speeds or in tighter curves Improper riding procedures such as abrupt throttle changes excessive braking inco...

Page 70: ...nges The ATV could flip over backwards Never go over the top of any hill at high speed An obstacle a sharp drop or another vehicle or person could be on the other side of the hill Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a ste...

Page 71: ...at you have not properly judged your ability to make it to the top you should turn the ATV around while you still have forward motion provided you have the room to do so and go down the hill If your ATV has stalled or stopped and you believe you can continue up the hill restart carefully to make sure you do not lift the front wheels which could cause you to lose control If you are unable to contin...

Page 72: ...hill where possi ble Improper braking can cause the wheels on the uphill side to come off the ground or cause loss of traction Gradually apply only the rear brake when going downhill When riding your ATV downhill shift your weight as far to the rear and uphill side of the ATV as pos sible Move back on the seat and sit with your arms straight Choose a low gear which will allow the en gine compressi...

Page 73: ...y hill Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slip pery surfaces or rough terrain that may upset your balance As you travel across a slope lean your body in the uphill direction It may be neces...

Page 74: ...The ATV can be used to cross slow moving shal low water of up to a maximum of 35 cm 14 in in depth Before entering the water choose your path carefully Enter where there is no sharp drop off and avoid rocks or other obstacles which may be slippery or upset the ATV Drive slowly and care fully Test your brakes after leaving the water If neces sary apply them several times to let friction dry out the...

Page 75: ...ater or muddy conditions RIDING OVER ROUGH TERRAIN WARNING EWB01651 Riding improperly over obstacles could cause loss of control or a collision Before operating in a new area check for obstacles Never at tempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual Riding over rough terrain shoul...

Page 76: ... smooth terrain On extremely slippery surfaces such as ice go slowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected and uncorrected sliding could lead to an accident To reduce the tendency for the front wheels to slide in loose or slippery conditions posi...

Page 77: ... over the front wheels for better control See page 7 11 If your ATV begins to tip while turning Lean more into the turn to regain balance If nec essary gradually let off the throttle and or steer to the outside of the turn See page 7 11 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is not recommended until you have...

Page 78: ...ing to tip over dismount on the uphill side See page 7 16 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained adequate braking ability See page 7 17 ...

Page 79: ... EWB02561 Turn off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more information about carbon monoxide The in...

Page 80: ...he performance of preven tive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s manual 2 Low pressure tire gauge 3 Owner s tool kit 1 2 3 ...

Page 81: ... require special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plugs Replace 3 Carburetors Check starter choke operation and correct if nec essary Check engine i...

Page 82: ...2 3 4 5 6 7 8 9 10 11 6 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 ...

Page 83: ...ical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Clutch Check operation and adjust if necessary 3 Front brake Check operation and correct if necessary Check fluid level...

Page 84: ...ssary 10 Upper and lower arm pivots Lubricate with lithium soap based grease 11 Drive chain Check chain slack and adjust if necessary Check rear wheel alignment and correct if neces sary Clean and lubricate 12 Drive chain roller Check for wear and replace if necessary 13 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 14 Shock absorber assemblies Check operation a...

Page 85: ... coolant leakage and correct if necessary Replace coolant Every 2 years 19 Moving parts and cables Lubricate 20 Throttle lever hous ing and cable Check operation and correct if necessary Check throttle cable free play and adjust if neces sary Lubricate throttle lever housing and cable 21 Front and rear brake switches Check operation and correct if necessary 22 Lights and switches Check operation a...

Page 86: ... wet dusty sandy or muddy areas or at full throttle Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged ...

Page 87: ...he condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode of each spark plug is a medi um to light tan the ideal color when the ATV is ridden normally 2 Check that all spark plugs installed in the ...

Page 88: ...e and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tighten it to the specified torque TIP If a torque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as soon as possible 3 Install the spar...

Page 89: ... remove the oil filler cap wipe the dipstick off with a clean rag insert it back into the oil filler hole without screwing it in and then remove it again to check the oil level TIP The transmission oil should be between the mini mum and maximum level marks 4 If the oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dip...

Page 90: ...n install and tighten the oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down NOTICE ECB00430 In order to prevent clutch slippage since the transmission oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In ad dition do not use ...

Page 91: ...n the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart EBU23502 To check the coolant level 1 Place the ATV on a level surface TIP The coolant level must be checked on a cold en gine since the level varies with engine tempera ture 2 Check the coolant level in the coolant reser voir TIP The coolant should be between the minimum and maximum level ma...

Page 92: ...eck the antifreeze con tent of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECB01011 6 Close the coolant reservoir cover 7 Install the seat TIP If the engine overheats see page 8 54 for further instructions EBU23523 To change the coolant WARNING EWB01890 Wait for the engine and radiator to cool before removing the radiator cap You could be burned by ho...

Page 93: ... 7 8 9 10 11 2 Remove the radiator cover by removing the screws 3 Place a container under the engine and re move the coolant drain bolts 4 Remove the radiator cap 1 Radiator cover 2 Screw 1 2 2 1 Coolant drain bolt 1 1 ...

Page 94: ...6 1 2 3 4 5 6 7 8 9 10 11 5 Remove the coolant reservoir cap 6 Disconnect the hose on the coolant reservoir side and drain the coolant from the coolant reservoir 1 Radiator cap 1 1 Coolant reservoir cap 1 ...

Page 95: ...water since they are harmful to the engine ECB00991 11 Pour the recommended coolant into the radia tor until it is full 12 Install the radiator cap start the engine let it idle for several minutes and then turn it off 13 Remove the radiator cap to check the coolant level in the radiator If it is low add sufficient 1 Coolant reservoir hose 2 Coolant reservoir Tightening torque Coolant drain bolt 14...

Page 96: ... element should be cleaned at the in tervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or dusty areas TIP There is a check hose at the bottom of the air filter case If dust or water collects in this hose empty the hose and clean the air filter element and air fil ter case 1 Pla...

Page 97: ... filter element out of the air filter case 5 Remove the lock plate by turning it and then remove the sponge material from the air filter element frame 1 Air filter case cover 2 Air filter case cover holder 1 2 2 1 Air filter element lock plate 1 ...

Page 98: ...solvent out of the sponge material and let it dry NOTICE Do not twist the sponge material when squeezing it ECB00441 8 Check the sponge material and replace it if damaged 9 Apply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material TIP The sponge material should be wet but not drip ping 10 Pull the sponge material over the air filter ele ment frame and then insta...

Page 99: ...oor performance and possible engine overheating ECB00461 12 Install the seat TIP The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the ATV is operated in extremely dusty areas Each time the air filter element main tenance is performed check the air inlet of the air filter case for obstructions Check the air filter case rubber joint to the ...

Page 100: ...m the spark arrester portion of the tailpipe and inside of the tailpipe housing 4 Make sure the gasket is properly positioned then insert the tailpipe into the muffler and align the screw holes 5 Install the screws and tighten them to the specified torque 1 Screw 1 1 Screw 2 Tailpipe 3 Spark arrester 4 Gasket Tightening torque Screw 6 5 Nm 0 7 m kgf 4 7 ft lbf 2 3 4 1 1 ...

Page 101: ...usting the carbu retors could cause them to malfunction with the possibility of an accident or the carbure tors could leak fuel which would be a fire hazard Carburetor adjustments should only be per formed by a Yamaha dealer Do not attempt to perform these procedures unless you have mechanical knowledge and the neces sary tools Do not perform this procedure while the en gine is hot Place a rag und...

Page 102: ...8 24 1 2 3 4 5 6 7 8 9 10 11 1 Standard position Groove 3 1 ...

Page 103: ...the fuel 3 Remove the seat 4 Remove the radiator cover and side cover by removing the screws 5 Disconnect the fuel hoses Temperature Altitude 0 1500 m 5000 ft Above 1500 m 5000 ft Main jet Jet needle Pilot air screw Main jet Jet needle Pilot air screw Above 0 C 32 F 200 3rd groove 2 0 turns out 190 3rd groove 2 1 2 turns out from 5 C 41 F to 15 C 5 F 220 3rd groove 1 1 2 turns out 200 3rd groove 2...

Page 104: ...l tank by removing the bolts 7 Remove the air filter case cover by unhooking the holders 8 Remove the mixing chamber cap securing plate by removing the screw 1 Fuel tank 2 Bolt 1 2 2 2 2 1 Air filter case cover 2 Air filter case cover holder 1 2 2 ...

Page 105: ...arburetor joint screws 10 Remove the mixing chamber cap 11 Remove the throttle cable from the throttle valve and then remove the throttle cable hold er by removing the screws 1 Mixing chamber cap securing plate 2 Screw 2 1 1 Joint screw 1 1 1 1 ...

Page 106: ... 3 4 5 6 7 8 9 10 11 12 Remove the carburetor and then remove the float chamber by removing the screws 1 Throttle cable 2 Throttle valve 3 Throttle cable holder 4 Screw 1 2 3 4 1 Float chamber 2 Screw 1 2 2 2 2 ...

Page 107: ...t chamber by installing the screws 3 Install the carburetor and tighten the joint screws 4 Assemble the throttle valve 5 Install the mixing chamber cap and then tight en it securely to the specified torque 6 Install the mixing chamber cap securing plate by installing the screw NOTICE Be sure to match one of the projections on the carbu retor cap with one of the slots on the se curing plate If the ...

Page 108: ... it stops and hold it in this position 3 Check through each carburetor window to see if the punch mark on the throttle valve is at the specified position 4 If not loosen the locknut and turn the adjust ing nut until the specified position is obtained 1 Mixing chamber cap securing plate 2 Projection 3 Slot 4 Screw Tightening torque Mixing chamber cap securing plate screw 3 5 Nm 0 35 m kgf 2 5 ft lb...

Page 109: ...nance and lubrica tion chart TIP A diagnostic tachometer is needed to make this adjustment The carburetor synchronization and the throttle cable free play must be checked and adjusted if necessary before adjusting the engine idling speed 1 Start the engine and warm it up TIP The engine is warm when it quickly responds to the throttle 2 Attach the tachometer to the spark plug lead 3 Turn in both pi...

Page 110: ...a and to decrease it turn the screws in direction b NOTICE ECB00510 The throttle stop screws were preset at the factory When adjusting the idling speed turn both throttle stop screws the same amount otherwise the carburetor synchroni zation will be incorrect Adjusting the pilot air screws and the idling speed are separate procedures but they must be adjusted at the same time to achieve 1 Pilot air...

Page 111: ...rottle cable free play and if necessary adjust it as follows TIP The engine idling speed must be checked and ad justed if necessary before adjusting the throttle ca ble free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle cable free play turn the throttle cable free play adjusting bolt in di rection a To decrease the throttle cable free play turn the adjusting bo...

Page 112: ...cified in the periodic main tenance and lubrication chart Each brake pad is provided with two wear indicator grooves which al low you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indica tor groove almost appears have a Yamaha dealer replace the brake pads as a set T...

Page 113: ...ome inef fective Before riding check that the brake fluid is above the minimum level mark and replenish if neces sary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Front brake 1 Wear indicator groove 1 1 1 Minimum level mark LOWER 1 ...

Page 114: ...these precautions When checking the fluid level make sure that the top of the brake fluid reservoir is level Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking performance Refill with the same type of brake fluid Mixing 1 Minimum level mark 2 Brake fluid reservoir cap LOWER 1 2 1 Brake fluid reservoir cap Recommended brake fluid...

Page 115: ... specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the master cylinders and cali pers as well as the brake hoses replaced at the in tervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years EBU24394 Checking the front brake lever free play The brake lever free play mu...

Page 116: ...ake free play The parking brake free play must be checked and if necessary adjusted at the intervals specified in the periodic maintenance and lubrication chart Cable length A should measure 46 50 mm 1 81 1 97 in Adjust the parking brake free play as follows 1 Release the parking brake 2 Fully loosen the locknut and the adjusting bolt at the clutch lever 1 Brake pedal position 1 1 Cable length A 1...

Page 117: ...ion b to decrease it TIP If the cable length cannot be adjusted to specifica tion consult a Yamaha dealer 5 Tighten the locknut at the clutch lever 6 Turn in the adjusting bolt at the rear brake cal iper by hand until it feels tight then turn it out 1 8 turn and tighten its locknut to the specified torque NOTICE When tightening the lock 1 Locknut 2 Adjusting bolt 1 2 a b 1 Adjusting bolt 2 Locknut...

Page 118: ...s The operation of the brake light switches must be checked and if necessary adjusted at the inter vals specified in the periodic maintenance and lu brication chart The brake light switch for the brake pedal can be adjusted as follows but the other brake light switches should be adjusted by a Yamaha dealer TIP The brake light switch is properly adjusted when the brake light comes on just before br...

Page 119: ...t 5 Slide the rubber cover to its original position TIP If the specified free play cannot be obtained as de scribed above or if the clutch does not operate cor rectly have a Yamaha dealer check the internal clutch mechanism EBU24853 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary To check the drive chain slack 1 Place the ATV on a level surface ...

Page 120: ...oosen the drive chain turn the adjusting bolts in direction b and push the wheels forward Turn each adjusting bolt exactly the same amount to maintain correct axle alignment NOTICE Im proper drive chain slack will overload the engine as well as other vital parts of the ATV and can lead to drive chain slippage or breakage To prevent this from occur ring keep the drive chain slack within the Drive c...

Page 121: ... quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECB00561 The drive chain must be lubricated after wash ing the ATV or riding in the rain or wet areas 1 Clean the drive chain with kerosene and a small soft brush NOTICE To prevent dam aging the O rings do not clean the drive chain with steam cleaners high pressure washers or inappropriate solv...

Page 122: ...er check or replace it WARNING EWB02581 Inspect cables frequently and replace if dam aged Corrosion can result when the cable sheaths become damaged and cables can also become frayed or kinked which could restrict the operation of controls and lead to an accident or injury Always make sure all control cables work smoothly before you begin riding in cold weather If the control cables are frozen or ...

Page 123: ...intervals specified in the periodic maintenance and lubrication chart If there is play in a wheel hub or if a wheel does not turn smoothly have a Yamaha dealer check the wheel hub bear ings EBU25003 Lubricating the rear suspension relay arm and connecting arm pivoting points The rear suspension relay arm and connecting arm pivoting points must be lubricated at the inter vals specified in the perio...

Page 124: ... upper and lower arm pivots must be lubricated at the intervals specified in the periodic mainte nance and lubrication chart Lubricate the pivoting points using a grease gun Left side 1 Grease nipple 1 Grease nipple 1 1 Recommended lubricant Lithium soap based grease 1 Grease nipple 1 ...

Page 125: ... 10 11 Right side EBU26882 Replacing a headlight bulb If a headlight bulb burns out replace it as follows 1 Remove the headlight unit by removing the screw 2 Remove the headlight bulb holder cover 1 Grease nipple 1 1 Screw 1 ...

Page 126: ...it clockwise NOTICE Do not touch the glass part of the headlight bulb to keep it free from oil oth erwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fingerprints on the head light bulb using a cloth moistened with al cohol or thinner ECB00651 1 Headlight bulb holder cover 1 1 Headlight bulb holder 1 ...

Page 127: ...e headlight unit in the original posi tion and then install the screw 8 Adjust the headlight beam if necessary EBU25551 Adjusting a headlight beam NOTICE ECB00690 It is advisable to have a Yamaha dealer make this adjustment To raise a headlight beam turn the headlight beam 1 Do not touch the glass part of the bulb 1 1 Headlight bulb holder cover 2 Headlight bulb holder 3 Headlight unit 1 2 3 ...

Page 128: ...25611 Replacing the tail brake light bulb If the tail brake light bulb burns out replace it as follows 1 Remove the bulb holder together with the bulb by turning it counterclockwise 2 Remove the burnt out bulb by pushing it in and turning it counterclockwise 1 Headlight beam adjusting screw 1 a b 1 Tail brake light bulb holder 1 ...

Page 129: ... and then turn it clockwise until it stops 4 Install the bulb holder together with the bulb by turning it clockwise EBU25651 Removing a wheel 1 Place the ATV on a level surface 2 Loosen the wheel nuts Front 1 Tail brake light bulb holder 2 Tail brake light bulb 1 2 1 Wheel nut 1 1 ...

Page 130: ...ion systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems yourself However should your ATV re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im...

Page 131: ... 1 2 3 4 5 6 7 8 9 10 11 Fuel can ignite or explode causing severe inju ry or property damage Make sure there are no open flames or sparks in the area including pi lot lights from water heaters or furnaces ...

Page 132: ...ssion There is no compression Check the ignition Have a Yamaha dealer check the ATV Remove the spark plugs and check the electrodes 3 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the ATV The engine does not start Have a Yamaha dealer check the ATV Open the throttle halfway and operate the kickstarter Check the comp...

Page 133: ...If coolant is not available tap water can be temporarily used instead provided that it is changed to the rec ommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha dealer check and repair the cooling system Add coolant See TIP Star...

Page 134: ...eds to let friction dry out the lin ings EWB02311 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applications such as those available in coin operated car washers ECB00711 4 Once most of the dirt has been hosed off wash all s...

Page 135: ...ank and add fuel stabilizer if available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes...

Page 136: ...n the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it TIP Make any necessary repairs before storing the ATV ...

Page 137: ...n on seat EN1032 ISO5008 Will not exceed 0 5 m s2 EUR Vibration on handlebar EN1032 ISO5008 Will not exceed 2 5 m s2 EUR Engine Engine type Liquid cooled 2 stroke Cylinder arrangement Forward inclined parallel 2 cylinder Displacement 347 cm3 Bore stroke 64 0 54 0 mm 2 52 2 13 in Compression ratio 6 50 1 Starting system Kickstarter Lubrication system Premix Type YAMALUBE 2 R Castrol R30 A545 A747 E...

Page 138: ...rburetor Type quantity VM26SS x 2 Spark plug s Manufacturer model NGK BR8ES Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Helical gear Primary reduction ratio 66 23 2 869 Secondary reduction system Chain drive Secondary reduction ratio 41 14 2 929 Transmission type Constant mesh 6 speed Operation Left foot operation 1st 32 13 2 ...

Page 139: ...ont 27 0 kPa 0 270 kgf cm2 3 9 psi Rear 27 0 kPa 0 270 kgf cm2 3 9 psi Front wheel Wheel type Panel wheel Rim size 10 x 6 0AT Rear wheel Wheel type Panel wheel Rim size 9 x 8 5AT Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Double wishbone Spring...

Page 140: ...9 10 11 Wheel travel 220 mm 8 7 in Electrical system Ignition system CDI Charging system AC magneto Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 30 W 2 Tail brake light 12 V 5 0 21 0 W 1 ...

Page 141: ...rts from a Yamaha dealer or for ref erence in case the ATV is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EBU26020 Key identification number The key identification number is stamped into the key Record this number in the space provided and use it for reference when ordering a new key EBU26041 Vehicle identification number The vehicle identification number...

Page 142: ...nti fy your ATV EBU26050 Model label The model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts from a Yamaha deal er 1 Vehicle identification number 1 1 Vehicle identification number 2 Year of manufacture 0 0 8 2008 9 2009 A 2010 B 2011 I O Q U Z not used 1 2 ...

Page 143: ...11 3 1 2 3 4 5 6 7 8 9 10 11 1 Model label 1 ...

Page 144: ...assis fasteners 5 6 Cleaning 9 1 Clutch lever 4 4 Clutch lever free play adjusting 8 41 Coolant 5 3 8 13 D Drive chain 5 4 Drive chain lubricating 8 43 Drive chain slack 8 41 E Engine break in 6 4 Engine cold start 6 1 Engine idling speed 8 31 Engine starting a warm 6 2 Engine stop switch 4 2 F Fuel 4 8 Fuel and 2 stroke engine oil mixing ratio 5 3 Fuel cock 4 9 Fuel tank cap 4 7 H Handlebar switc...

Page 145: ...rester cleaning 8 21 Spark plugs checking 8 9 Specifications 10 1 Speed limiter 4 3 Starter choke 4 11 Storage 9 2 Suspension lubricating the upper and lower arm pivots 8 46 Suspension relay arm and connecting arm pivoting points lubricating the rear 8 45 T Tail brake light bulb replacing 8 50 Throttle cable free play adjusting 8 33 Throttle lever 4 2 5 4 Throttle OverRide System 4 3 Tires 5 4 Tra...

Page 146: ...PRINTED IN JAPAN 2009 05 0 4x1 E YAMAHA MOTOR CO LTD PRINTED ON RECYCLED PAPER ...

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