Yamaha APEX RX10RY Owner'S Manual Download

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Periodic maintenance and adjustment

10. Connect the negative battery lead.
11. Install the air filter case by reversing the

removal steps.

12. Connect the headlight couplers and

speedometer coupler, and then install the
headlight unit, making sure to insert the
projections on the headlight unit stay into
the slots on the bottom of the headlight
unit.

13. Install the headlight unit bolts, and then

tighten them to the specified torque.

1. “HEAD” (headlight) fuse
2. “SIG” (signal) fuse

3. “DC TERM” (auxiliary DC jack) fuse

4. “IGN” (ignition) fuse
5. “BACK UP” (backup) fuse

6. “FAN” (radiator fan) fuse

7. Spare fuse
8. “ECS” (electronically controlled rear shock

absorber) fuse

Specified fuses:

Main fuse:

40.0 A

Fuel injection system fuse:

10.0 A

“HEAD” (headlight) fuse:

20.0 A

“SIG” (signal) fuse:

10.0 A

“DC TERM” (auxiliary DC jack) fuse:

3.0 A

“IGN” (ignition) fuse:

20.0 A

“BACK UP” (backup) fuse:

3.0 A

“FAN” (radiator fan) fuse:

4.0 A

“ECS” (electronically controlled rear
shock absorber) fuse:

10.0 A

Spare fuses:

20.0 A, 10.0 A, 4.0 A, 3.0 A

U8FP14E0.book Page 71 Friday, March 28, 2008 6:37 PM

Summary of Contents for APEX RX10RY

Page 1: ...OWNER S MANUAL RX10RY RX10RTRY RX10LTY RX10MTY 8FP 28199 14 LIT 12628 02 75 ESU10012 Read this manual carefully before operating this vehicle ...

Page 2: ...ESU10041 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U8FP14E0 book Page 1 Friday March 28 2008 6 37 PM ...

Page 3: ...ime of printing there may be minor discrepancies between your snowmobile and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWS00670 Please read this manual carefully before operating this snowmobile Do not attempt to operate this snowmobile until you have attained adequate knowledge of its con trols and operating features Regular inspections and...

Page 4: ...fety messages that follow this symbol to avoid possible injury or death WARNING EWS00021 A WARNING indicates a hazardous situa tion which if not avoided could result in death or serious injury NOTICE ECS00011 A NOTICE indicates special precautions that must be taken to avoid damage to the snowmobile or other property TIP A TIP provides key information to make pro cedures easier or clearer U8FP14E0...

Page 5: ...9 Storage compartment 19 Rear carrier RX10MT 19 Fuel 20 Suspension 21 Pre operation checks 29 Pre operation check list 29 Operation 31 Starting the engine 31 Break in 32 Riding your snowmobile 32 Maximizing drive track life 36 Strap RX10MT 36 Driving 37 Stopping the engine 38 Transporting 38 Periodic maintenance and adjustment 39 Periodic maintenance chart for the emission control system 39 Genera...

Page 6: ...beams 68 Fittings and fasteners 68 Battery 68 Replacing a fuse 69 Troubleshooting 73 Storage 77 Specifications 79 Consumer information 81 Identification number records 81 YAMAHA MOTOR CORPORATION U S A SNOWMOBILE LIMITED WARRANTY 82 YAMAHA EXTENDED SERVICE Y E S 85 U8FP14E0 book Page 2 Friday March 28 2008 6 37 PM ...

Page 7: ...vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha deal er 10 U8FP14E0 book Page 1 Friday March 28 2008 6 37 PM ...

Page 8: ...n of the important labels 2 NOTICE ATTENTION NOTICE ATTENTION 8HA 2815M E0 8ET 2815K 00 8ET 2815K 10 10 RX10MT 10kg 22lbs LOAD LIMIT CHARGE LIMITE 8ET 24897 00 U8FP14E0 book Page 2 Friday March 28 2008 6 37 PM ...

Page 9: ...n the vehicle properly in creases the possibility of an accident or equipment damage See page 29 for a list of pre operation checks Apply the parking brake before starting the engine Never drive the snowmobile with the parking brake applied This may over heat the brake disc and reduce braking abil ity While using your snowmobile This snowmobile was not manufactured for use on public streets roads ...

Page 10: ... decision Genuine Yamaha Ac cessories which are available only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your snowmobile Many companies with no con nection to Yamaha manufacture parts and ac cessories or offer other modifications for Yamaha vehicles Yamaha is not in a position to test the products that these aftermarket companies produce Therefore Yamaha can ...

Page 11: ... Battery 2 Main fuse 3 Air filter 4 Oil filler cap 5 Fuse box 6 Coolant reservoir 7 Coolant recovery tank 8 Strap RX10MT 9 Tool kit 10 Storage compartment 11 Tail brake light 12 Rear carrier RX10MT 13 Slide rail suspension 14 Rear shock absorber damping force remote adjustment dial RX10R RX10LT 15 Drive track 16 V belt holder 17 Idle adjusting screw U8FP14E0 book Page 5 Friday March 28 2008 6 37 P...

Page 12: ...SET button 14 SELECT button 15 Fuel meter and grip thumb warmer level in dicator 16 Fuel meter indicator 17 Self diagnosis warning indicator 18 Rear shock absorber indicator not applica ble 19 Coolant temperature warning indicator 20 Grip warmer indicator 21 Fuel level warning indicator 22 Thumb warmer indicator 23 Oil level warning indicator 24 Clock 25 Low coolant temperature indicator light 26 ...

Page 13: ...P The snowmobile you have purchased may differ slightly from those shown in the figures of this manual Design and specifications are subjected to change without notice U8FP14E0 book Page 7 Friday March 28 2008 6 37 PM ...

Page 14: ...hen it is released ESU10321 Engine overheating prevention system This model is equipped with a system which prevents overheating when the engine is idling When the engine has been idling for 3 min utes or longer and the coolant temperature has risen above 100 C 212 F the engine automatically stops to prevent overheating TIP The engine can be started after it stops ESU10345 Throttle override system...

Page 15: ...e if any of the monitored items is disconnect ed or is malfunctioning ESU10362 Speedometer unit The speedometer unit is equipped with the following Idling starting Running Trouble Throttle switch Off On Off Throttle position sensor Closed Open Open Engine Run Run T O R S will oper ate 1 Throttle position sensor throttle valve closed position 2 Throttle switch off 3 Throttle cable 1 Throttle positi...

Page 16: ...perature indicator light the warning light and all segments of the meter display turn on and off once The grip warmer level is initially displayed for 5 seconds then the display switches to the fuel meter Odometer tripmeter and barometer modes Pushing the SELECT button switches the display between the odometer mode ODO tripmeter modes TRIP A and TRIP B and barometer mode BARO To reset a tripmeter ...

Page 17: ...e display brightness 1 Turn the main switch to the off position 2 Push and hold down the SELECT but ton 3 Turn the main switch to the on position and then after 5 seconds release the SELECT button 4 Push the RESET button to select the desired display brightness level and then push the SELECT button The normal display returns when the SELECT but ton is released TIP If the main switch is turned to t...

Page 18: ...ESU10424 Fuel meter and grip thumb warmer level indicator The fuel meter and grip thumb warmer level indicator have eight segments which show the amount of fuel remaining in the fuel tank the grip warmer level or the thumb warmer level Fuel meter The display segments of the fuel meter disap pear towards E Empty as the fuel level de creases When only one segment is left near E the fuel level warnin...

Page 19: ...rip thumb warmer level indicator flashes once when the grip thumb warmer adjustment reaches the maximum level The bottom segment of the grip thumb warmer level indicator flashes once when the grip thumb warmer adjust ment reaches the minimum level When the engine is started the grip thumb warmer levels are set to the levels selected when the engine was last stopped ESU10451 Fuel level warning indi...

Page 20: ...hen this occurs stop the engine immediately and allow the engine to cool down and then check the coolant level in the coolant reservoir See page 54 for checking procedures NOTICE ECS00041 Do not continue to operate the engine if it is overheating ESU12681 Self diagnosis device This model is equipped with a self diagnosis device for various electrical circuits If any of those circuits are not worki...

Page 21: ...10661 Headlight beam switch LIGHTS Push the headlight beam switch to change the headlight to high beam HI or to low beam LO ESU12651 Grip thumb warmer adjustment switch The grip warmer adjustment switch and the thumb warmer adjustment switch control the electrically heated handlebar grips and throt tle lever respectively 1 Warning light 2 Self diagnosis warning indicator 3 Two digit error code 1 E...

Page 22: ...iliary DC jack This may overload the circuit and cause the fuse to blow See page 69 for the specified amperage Do not use an automotive cigarette light er or other accessory with a plug that gets hot because the jack can be dam aged ESU10560 Brake lever The snowmobile is stopped by braking the en tire drive system Squeeze the brake lever towards the handle bar grip to stop the snowmobile TIP When ...

Page 23: ...ply the parking brake by moving the parking brake lever to the left To release the parking brake move the park ing brake lever to the right ESU10592 Shift lever The shift lever is used to put the snowmobile into forward or reverse After coming to a complete stop pull the shift lever out slide it to FWD or to REV until it stops and then release it 1 Locknut 2 Adjusting bolt 1 Parking brake lever 1 ...

Page 24: ...U10721 Shroud and covers Securely fasten the shroud and covers before operating the snowmobile See page 43 for removal and installation procedures ESU10751 Drive guard WARNING EWS00401 Coming in contact with the rotating V belt or clutch parts can cause severe in jury or death Never run the engine with the drive guard removed 1 Pull out 2 Slide to REV reverse 3 Release 1 Rear shock absorber dampin...

Page 25: ...lders Keep a spare V belt for emergency use by placing it into the V belt holders provided NOTICE ECS00180 Make sure that the V belt is installed se curely in the holders ESU10810 Storage compartment Open the storage compartment to store the tool kit spare parts or other small items ESU10840 Rear carrier RX10MT The rear carrier is located at the rear of the snowmobile WARNING EWS00140 Do not use t...

Page 26: ...f the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immediately 4 Be sure the fuel tank cap is closed se curely by turning it clockwise WARNING EWS00680 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some ga...

Page 27: ...eload of the front shock absorbers RX10R RX10MT RX10LT WARNING EWS00720 The spring preload of the left and right shock absorbers must be adjusted to the same setting Uneven settings can cause poor handling and loss of stability The spring preload can be adjusted by turning the adjusting nuts Adjust the spring preload as follows 1 Loosen the locknut 2 To increase the spring preload and there by har...

Page 28: ...on a suitable stand before adjusting the shock absorbers Otherwise the snowmobile could fall and cause injury NOTICE ECS00710 Make sure that there is no load on the shock absorbers and that they are fully ex tended before making any air pressure ad justments 1 Place the snowmobile on a level surface and apply the parking brake 2 Lift the front of the snowmobile onto a suitable stand to raise the s...

Page 29: ...mall amount of pressure to escape push the but ton all the way down and quickly release it 6 Remove the hose connector from the air valve TIP When removing the connector the sound of air escaping may be heard but this is from the pump hose not the shock absorber 7 Install the air valve cap TIP If the front shock absorber bottoms too easily or rolls too much during cornering increase the air pressu...

Page 30: ...e higher the spring preload the shorter distance A is the lower the spring preload 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten the locknut to the speci fied torque ECS00860 Rear torsion springs RX10RTR RX10MT WARNING EWS00750 The left and right spring preloads must be adjusted to the same setting Uneven set tings can ca...

Page 31: ...while the snowmobile is moving as this could cause loss of control an accident and injury NOTICE ECS00290 Be sure to stop the remote adjustment dial at a marked position around the dial where there is a click The rebound damping force can be adjusted by turning the rear shock absorber damping force remote adjustment dial To increase the rebound damping force turn the adjustment dial in direction a...

Page 32: ... is a click ECS00301 ESU11044 Adjusting the control rods The weight transfer can be adjusted by turn ing the adjuster on the control rod RX10R RX10LT or the adjusting nuts on the control rods RX10RTR RX10MT RX10R RX10LT 1 Check the control rod length using the scale on the special wrench as shown TIP Use the special wrench in the owner s tool kit to make this adjustment 2 Loosen the locknut Reboun...

Page 33: ... the control rod adjuster ECS00322 RX10RTR RX10MT WARNING EWS00770 The left and right adjusting nuts must be set to the same position Uneven settings can cause poor handling and loss of sta bility 1 Loosen the locknut while holding the ad justing nut 2 To increase weight transfer turn the ad justing nut in direction a and to de crease weight transfer turn it in direction b WARNING Never adjust the...

Page 34: ...3 Tighten the locknut while holding the ad justing nut in place 1 Red paint area 2 Adjustable range 3 Standard position Locknut tightening torque 25 Nm 2 5 m kgf 18 ft lbf U8FP14E0 book Page 28 Friday March 28 2008 6 37 PM ...

Page 35: ...o specified level Check vehicle for oil leakage 50 Coolant Check coolant level Add if necessary 54 V belt Check for wear and damage Replace if necessary 55 Drive guard Make sure that drive guard is tightened securely Check the drive guard mounts for damage 18 Brake Check operation If soft or spongy have Yamaha dealer bleed hy draulic system Check brake pads for wear Replace if necessary Check flui...

Page 36: ...e free play 62 Strap RX10MT Check for damage Replace if necessary 36 Lights signals and switch es Check operation Correct if necessary 15 15 67 68 Throttle lever Make sure that operation is smooth and spring back to its home position when released 8 Throttle override system T O R S Check the T O R S for proper operation If system is defective have Yamaha dealer check vehicle 48 ITEM CHECKS PAGE U8...

Page 37: ...our Yamaha dealer WARNING EWS00201 Failure to familiarize yourself with the con trols can lead to loss of control which could cause an accident or injury 1 Apply the parking brake 2 Be sure the engine stop switch is in the run position The starter motor cannot be operated when the engine stop switch is in the off position 3 Turn the main switch to the start position and release it when the engine ...

Page 38: ...th your snowmobile and all of its controls A snowmobile is a rider active vehicle and your riding position and your balance are the two basic factors of maneuvering your snow mobile Riding your snowmobile requires skills ac quired through practice over a period of time Take the time to learn the basic techniques well before attempting more difficult maneu vers Riding your new snowmobile can be a v...

Page 39: ...of an accident When slowing down or stopping release the throttle and apply the brake gently not sud denly Turning For most snow surfaces body English is the key to turning As you approach a curve slow down and be gin to turn the handlebar in the desired direc tion As you do so put your weight on the running board to the inside of the turn and lean your upper body into the turn This procedure shou...

Page 40: ...obile from the uphill side Restart the engine release the parking brake and de scend the hill Riding downhill WARNING EWS00240 Use extra caution when applying the brake during a descent Excessive braking will cause the drive track to lock causing a loss of control When riding downhill keep speed to a mini mum It is important to apply just enough throttle to keep the clutch engaged while de scendin...

Page 41: ...d snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow Avoid rapid acceleration turning and braking Operation on surfaces other than snow or ice Operation of your snowmobile on surfaces other than snow or ice should be avoided Op eration under such conditions will damage or result in rapid wear of the ski runners drive track slide runn...

Page 42: ...nimal snow coverage An overheated track will be weakened inter nally which may cause failure or damage Off trail riding Avoid off trail riding until there is sufficient snow coverage It generally takes several feet of snow to provide a good overall base to properly cover debris such as rocks logs etc If snow coverage is not sufficient stay on trails to avoid impact damage to the drive track Studde...

Page 43: ...ever is fully released and the snowmobile is at a full stop before shifting Be sure to slide the shift lever to FWD or REV until it stops completely and only while the engine is idling Make sure that the area behind the snowmobile is clear before reversing Watch behind Reduce speed and avoid sharp turning when operating the snowmobile in re verse 1 To select the desired operating position pull the...

Page 44: ...recom mendations to help protect it from damage If transporting the snowmobile in an open trailer or truck put a tight fitting cover on the snowmobile A cover specifically designed for your snowmobile is best This will help keep foreign objects out of the cooling vents and also help protect the snowmo bile against damage from debris on the road If transporting the snowmobile in an open trailer or ...

Page 45: ...nance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable Proper periodic maintenance of your snowmobile is important in order to enjoy long pleasur able use Especially important are the maintenance services related to emission control These controls not only function to ensure cleaner air but ...

Page 46: ...hose for cracks or damage Replace if necessary Idle speed Check and adjust idle speed 46 Fuel injection Adjust synchronization Exhaust system Check for leakage Tighten or replace gasket if necessary ITEM REMARKS INITIAL EVERY PAGE 1 month or 800 km 500 mi 40 hr Seasonally or 4000 km 2500 mi 200 hr U8FP14E0 book Page 40 Friday March 28 2008 6 37 PM ...

Page 47: ...r for primary Inspect ramp shoes bushings for wear for secondary Replace if necessary Lubricate with specified grease Drive chain Check chain slack Adjust if necessary Initial at 500 km 300 mi and every 800 km 500 mi thereafter 58 Drive chain oil Check oil level 58 Change 58 Brake and parking brake Adjust free play and or replace pads if necessary 60 Change brake fluid See TIP following this chart...

Page 48: ... system Check toe out Adjust if necessary 62 Steering bearings Check bearing assemblies for looseness Lubricate with specified grease Skis and front shock absorbers Lubricate with specified grease 66 Suspension compo nent Lubricate with specified grease 66 Fittings and fasten ers Make sure that all nuts bolts and screws are properly tight ened Tighten if necessary 68 Battery Check condition Charge...

Page 49: ...heck the torque settings and adjust them if necessary ESU12892 Removing and installing the shroud and covers WARNING EWS00091 Be sure shroud and covers are secured before operation A loose shroud or cover could move and cause loss of control Shroud To remove the shroud Loosen the fasteners slowly raise the shroud and then unhook the shroud from the shroud stay To install the shroud Hook the end of...

Page 50: ...he cable guide 3 Loosen the quick fastener screws dis connect the main switch coupler and aux iliary DC jack coupler and then remove the top cover To install the top cover 1 Connect the main switch coupler and auxiliary DC jack coupler place the top cover in the original position and then tighten the quick fastener screws 2 Pass all of the cables etc through the cable guide place the cable guide i...

Page 51: ...ossible repairs You should periodically remove and inspect the spark plug because heat and deposits will cause a spark plug to slowly break down and erode Consult a Yamaha dealer before changing to a different type of spark plug WARNING EWS00710 Be sure to use the specified spark plug and spark plug cap Otherwise the T O R S may not work properly Spark plugs are produced in several different threa...

Page 52: ...ift up the headlight unit 4 Turn the idle adjusting screw in or out to adjust the engine idling speed 5 Install the headlight unit making sure to insert the projections on the headlight unit stay into the slots on the bottom of the headlight unit 6 Install the headlight unit bolts and then tighten them to the specified torque 7 Install the top cover the left and right side covers and the shroud ES...

Page 53: ...upler and headlight couplers and then install the headlight unit making sure to insert the projections on the headlight unit stay into the slots on the bottom of the headlight unit 8 Install the headlight unit bolts and then tighten them to the specified torque 9 Tighten the quick fastener screws on the top cover 10 Install the shroud 1 Headlight unit bolt 1 Quick fastener screw 1 Locknut 2 Thrott...

Page 54: ...ver pivot and the engine stop switch housing While holding the pivot point as described above press the throttle lever gradually The T O R S will be activated and the engine speed will be limited to less than the clutch engagement speed See page 79 for the clutch engagement speed WARNING If the engine speed does not decrease to less than the clutch engagement speed stop the engine by turning the m...

Page 55: ... is any snow on the air filter element remove the element brush off the snow and then in stall the air filter element 6 Place the air filter element frame in the original position and then install the air filter case cover 7 Install the air filter case cover by hooking the fasteners 8 Install the headlight unit making sure to insert the projections on the headlight unit stay into the slots on the ...

Page 56: ... rapid wear If you plan to operate your snowmobile at an altitude different from the area where you bought it be sure to con sult a Yamaha dealer The dealer can tell you if there are any changes necessary for the al titude where you plan to ride NOTICE The drive chain gears and V belt clutch should be adjusted when operating above a high altitude of 900 m 3000 ft Consult a Yamaha dealer ECS00431 E...

Page 57: ...p by op erating the snowmobile for 10 15 minutes After operating the snowmobile allow the engine to idle for at least 10 seconds before turning it off 3 Remove the shroud and the right side cover See page 43 for removal proce dures 4 Disconnect the oil level gauge coupler NOTICE Disconnect the oil level gauge coupler before removing the oil filler cap otherwise the cable could twist and break ECS0...

Page 58: ... the shroud To change the engine oil without oil filter car tridge replacement TIP It is recommended to have a Yamaha dealer change the engine oil 1 Place the snowmobile on a level surface and apply the parking brake 2 Start the engine warm it up for several minutes and then turn it off 3 Remove the shroud and the right side cover See page 43 for removal proce dures 4 Remove the bottom panel and t...

Page 59: ...rial enters the engine oil tank ECS00462 14 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and make sure that the en gine oil drain bolt oil tank drain bolt and the oil filler cap are installed correctly 15 Turn the engine off and then connect the oil level gauge coupler 16 Install the bottom panel and t...

Page 60: ...l 1 Place the snowmobile on a level surface and apply the parking brake 2 Remove the top cover See page 43 for removal procedures 3 Check the coolant level in the coolant re covery tank when the engine is cold If the coolant level is below the COLD LEVEL mark add soft water until it reaches the COLD LEVEL mark See the following section Replenishing the coolant for more details NOTICE Hard water or...

Page 61: ... guard is tight ened securely before operating the snowmobile to protect against severe injury or death from a broken V belt or other part should it come off the snow mobile while it is in operation NOTICE ECS00830 Never run the engine with the V belt re moved Clutch components can be dam aged The V belt should be checked before each ride To check the V belt 1 Remove the shroud and the left side c...

Page 62: ...sary To ensure proper clutch per formance the V belt position should be adjusted by adding a spacer on each ad justing bolt when the V belt position reaches 1 5 mm 0 06 in below the edge of the secondary sheave assembly Have a Yamaha dealer make this adjust ment TIP Apply the parking brake before replacing the V belt 1 Remove the shroud and the left side cov er and then remove the drive guard See ...

Page 63: ...nly and then measure the V belt position Do not force the V belt between the sheaves the secondary sliding and fixed sheaves must touch each other 6 If the V belt position is incorrect adjust it by removing or adding a spacer on each V belt position adjusting bolt 1 Secondary sliding sheave 2 Secondary fixed sheave 1 V belt 1 Edge of the secondary sheave assembly 2 V belt position Standard V belt ...

Page 64: ...wmobile on a level surface and apply the parking brake 2 Remove the shroud and the right side cover See page 43 for removal proce dures 3 Remove the dipstick wipe it off with a clean rag and then insert it back into the filler hole 1 V belt position adjusting bolt 2 Spacer V belt position Adjustment More than 1 5 mm 0 06 in above the edge Remove spacer From 1 5 mm 0 06 in above the edge to 0 5 mm ...

Page 65: ...drive chain housing 6 Install the right side cover and the shroud To adjust the chain tension 1 Remove the shroud and the right side cover See page 43 for removal proce dures 2 Loosen the locknut 3 Turn the chain tension adjusting bolt clockwise until it is finger tight and then loosen it 1 4 turn 4 While holding the chain tension adjusting bolt with a wrench tighten the locknut to the specified t...

Page 66: ... braking performance inspect the brake for wear or brake fluid leakage See the following section for more details Checking the brake pads Check the brake pads for wear If the brake pads reach the wear limit ask a Yamaha dealer to replace them Checking the parking brake pads Check the parking brake pads for wear by measuring the thickness of the pads If the parking brake pads reach the wear limit a...

Page 67: ...rts Never spill any fluid If any is spilled clean it up immediately Place the snowmobile on a level surface Check that the brake fluid is above the lower level and replenish when necessary Changing the brake fluid WARNING EWS00471 Make sure that the brake fluid and the fol lowing parts are replaced by a Yamaha dealer Brake fluid replacement is necessary when the following components are replaced d...

Page 68: ... ahead 2 Check the following for ski alignment Skis are facing forward Ski toe out distance A distance B is within specification 3 If the alignment is not correct consult a Yamaha dealer ESU12151 Steering system Check the handlebar for excessive free play To check the handlebar 1 Push the handlebar up and down and back and forth 2 Turn the handlebar slightly to the right and left 1 Ski runner wear...

Page 69: ...e damaged slide metal Replace the drive track if it is damaged to the depth where fabric reinforcement material is visible or support rods are broken Otherwise track damage or fail ure could result in loss of braking ability and snowmobile control which could cause an accident Checking the drive track WARNING EWS00490 Do not operate the snowmobile if you find damage to the drive track or if it has...

Page 70: ...p the engine 4 Check the drive track alignment with the slide runners If the alignment is incorrect align the drive track by turning the left and right adjusting nuts 1 Drive track deflection Standard drive track deflection RX10LT 25 0 30 0 mm 0 98 1 18 in RX10MT 30 0 35 0 mm 1 18 1 38 in RX10R 30 0 35 0 mm 1 18 1 38 in RX10RTR 30 0 35 0 mm 1 18 1 38 in 1 Rear axle nut 1 Slide runner Drive track a...

Page 71: ...tly Operating on ice or hard packed snow will rapidly wear the slide runners ESU12180 High profile pattern drive track RX10MT This snowmobile is originally equipped with a 51 mm 2 0 in high profile pattern drive track specifically for use in deep snow riding condi tions 1 Forward 2 Gap 3 Slide runner 4 Drive track 5 Slide metal 1 Forward 2 Gap 3 Slide runner 4 Drive track 5 Slide metal Drive track...

Page 72: ... wear or damage to the track and slide runners from lack of snow which serves as a lubricant ESU12193 Lubrication Lubricate the following points with the speci fied grease WARNING EWS00511 Do not grease the throttle cable because it could become frozen which could cause loss of control Apply a dab of grease onto the cable end only Lubricants Brake lever Silicone grease Other lubrication points Low...

Page 73: ...n remove the headlight access panel 3 Disconnect the headlight coupler 4 Remove the bulb holder cover 5 Unhook the bulb holder by pushing it in then clockwise 6 Remove the bulb 1 Lubrication point 1 Lubrication point 1 Screw 1 Screw 2 Headlight access panel 1 Headlight coupler 2 Bulb holder cover 1 Bulb holder U8FP14E0 book Page 67 Friday March 28 2008 6 37 PM ...

Page 74: ...e head light beam adjusting screw in direction b 3 Install the top cover ESU12290 Fittings and fasteners Check the tightness of the fittings and fasten ers Tighten in proper sequence and torque if nec essary ESU12303 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electrolyte or to add distilled water However the battery lead connections n...

Page 75: ...e hydrogen gas created by the battery Make sure that the battery terminals are tight NOTICE ECS00842 To charge a VRLA Valve Regulated Lead Acid battery a special constant voltage battery charger is required If you do not have access to a constant voltage battery charger have a Yamaha dealer charge your battery Using a con ventional battery charger will damage the battery Do not charge the battery ...

Page 76: ... hose 7 Remove the air filter case 8 Disconnect the negative battery lead 9 Replace the blown fuse with one of the proper amperage 1 Fastener 2 Air temperature sensor coupler 1 Joint clamp bolt 1 Crankcase breather hose clamp 2 Bypass air hose clamp 3 Crankcase breather hose 4 Bypass air hose 1 Air filter case drain hose clamp 2 Air filter case drain hose 1 Spare fuse 2 Fuel injection system fuse ...

Page 77: ...he specified torque 1 HEAD headlight fuse 2 SIG signal fuse 3 DC TERM auxiliary DC jack fuse 4 IGN ignition fuse 5 BACK UP backup fuse 6 FAN radiator fan fuse 7 Spare fuse 8 ECS electronically controlled rear shock absorber fuse Specified fuses Main fuse 40 0 A Fuel injection system fuse 10 0 A HEAD headlight fuse 20 0 A SIG signal fuse 10 0 A DC TERM auxiliary DC jack fuse 3 0 A IGN ignition fuse...

Page 78: ...top cover the left and right side covers and the shroud TIP If the fuse immediately blows again ask a Yamaha dealer to inspect the snowmobile Headlight unit bolt tightening torque 3 Nm 0 3 m kgf 2 2 ft lbf U8FP14E0 book Page 72 Friday March 28 2008 6 37 PM ...

Page 79: ...e in the case of a malfunction take the snowmobile to a Yamaha dealer immediately for repair EWS00561 3 Compression Insufficient Loose cylinder head nuts Tighten nuts properly Worn or damaged gasket Replace gasket Worn or damaged piston and cylin der Ask a Yamaha dealer to inspect Discharged battery If the battery is discharged the engine can be started using a fully charged 12 volt battery and ju...

Page 80: ...oud and the right side cover See page 43 for removal proce dures 3 Remove the red connecting lead from the lead holder and move it away from the black connecting lead NOTICE Be sure to connect the red jumper cable to the red connecting lead and the black jumper cable to the black connecting lead Do not re verse the connections ECS00661 4 Pull the red connecting lead cover to expose the terminal th...

Page 81: ...c starter does not operate or operates slowly Engine stop switch is pushed in Pull it out Faulty wire connections Check connec tions or ask a Yamaha dealer to inspect Discharged battery Charge battery or see Discharged battery above Seized engine Seizure is caused by poor lubrication inadequate fuel or an air leak Ask a Yamaha dealer to inspect Engine power is low Low coolant temperature indicator...

Page 82: ...surfaces Clean Problem with the driveline See V belt twists above Engine does not upshift or downshift properly or engages harshly Worn or damaged V belt Replace the V belt or ask a Yamaha dealer to inspect Incorrect V belt clutch settings for altitude or conditions Ask a Yamaha dealer to in spect Worn or sticking primary sheave assembly Ask a Yamaha dealer to inspect Worn or sticking secondary sh...

Page 83: ...n part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing com pound after washing Lubrication Lubricate moving parts suspension linkage and pivot points Use the grease or lubricant specified in the MAINTENANCE section or Yamaha Lube Zall general purpose lubricant Proper lubrication fights corrosion while it re duces fricti...

Page 84: ...ilated place out of direct sunlight Put a fabric cover over the snowmobile preferably one that is designed for it Do not use a plastic or vinyl cover condensation could be trapped un derneath which could increase the chances of rusting Returning to service after storage When returning your snowmobile to service install the V belt and battery and adjust the drive track Remove the spark plugs and cl...

Page 85: ...ard MA Type YAMALUBE 4 0W 30 SAE 0W 30 Fuel injection Model quantity 39EIDW 2 Manufacturer MIKUNI Fuel Type REGULAR UNLEADED GASOLINE ONLY Minimum pump octane R M 2 86 Starting system Electric starter Chassis Drive track Material Molded rubber fiberglass rod reinforced Type Internal drive type Width RX10LT 381 mm 15 0 in RX10MT 406 mm 16 0 in RX10R 381 mm 15 0 in RX10RTR 381 mm 15 0 in Deflection ...

Page 86: ...ity 35 6 L 9 41 US gal 7 83 Imp gal Engine oil quantity With oil filter cartridge replacement 3 0 L 3 17 US qt 2 64 Imp qt Without oil filter cartridge replacement 2 8 L 2 96 US qt 2 46 Imp qt Total amount 3 8 L 4 02 US qt 3 34 Imp qt Brake Type Hydraulic disc type ventilated disc Operation Handle lever left hand operated Throttle Operation Handle lever right hand operated Electrical system Igniti...

Page 87: ...s in a separate place in case the snowmobile is sto len Frame serial number The frame serial number is the seventeen digit number stamped on the frame of the snowmobile Engine serial number Primary ID The engine serial number is stamped in the location as shown Key identification number The key identification number is stamped in the location as shown 1 Frame serial number 1 Engine serial number 1...

Page 88: ... to normal wear or routine maintenance including oil spark plugs clutch drive belts slide runners and track THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the snowmobile as specified in the appropriate Owner s Manual 2 Give notice to an authorized Yamaha snowmobile dealer of any and all apparent defects within ten 10 days after discovery and make the machine a...

Page 89: ...il spark plugs clutch drive belts and slide runners Q What are some examples of abnormal strain ne glect or abuse A These terms are general and overlap each other in areas Specific examples include Running the ma chine out of oil hitting an object submerged under snow operation on surfaces other than snow or ice operating the machine with a broken or damaged part which causes another part to fail ...

Page 90: ... all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corpora tion U S A be sure to include the model serial number names dates and receipts CHANG...

Page 91: ...Consumer information 85 ESU12510 YAMAHA EXTENDED SERVICE Y E S U8FP14E0 book Page 85 Friday March 28 2008 6 37 PM ...

Page 92: ... replacing 67 High beam indicator light 11 High altitude settings 50 I Identification numbers 81 L Location of the important labels 1 Low coolant temperature indicator light 12 Lubrication 66 M Main switch 8 O Oil level warning indicator 14 P Parking brake lever 17 Part locations 5 Periodic maintenance chart for the emission control system 39 Pre operation check list 29 R Rear carrier RX10MT 19 Re...

Page 93: ...46 Throttle lever 8 Throttle override system T O R S 8 Throttle override system T O R S checking 48 Tool kit 43 Transporting 38 Troubleshooting 73 V Valve clearance 50 V belt 55 V belt holders 19 U8FP14E0 book Page 2 Friday March 28 2008 6 37 PM ...

Page 94: ...A5 tate_Blank fm Page 1 Friday May 16 2003 9 00 AM ...

Page 95: ...A5 tate_Blank fm Page 1 Friday May 16 2003 9 00 AM ...

Page 96: ...YAMAHA MOTOR CO LTD PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008 04 0 4 1 CR ESU12520 ...

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Yamaha APEX RX10RY, Owner'S Manual

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