Periodic maintenance and adjustment
47
ESU11564
General maintenance and lubrication chart
ITEM
REMARKS
INITIAL
EVERY
PAGE
1 month
or 800 km
(500 mi)
(40 hr)
Seasonally
or
4000 km
(2500 mi)
(200 hr)
Engine oil
• Change (warm engine before
draining).
*
Engine oil filter car-
tridge
• Replace.
Every
20000 km
(12000 mi)
*
Cooling system
• Check coolant level.
• Bleed the cooling system if
necessary.
*
EXUP system
• Check operation, cable free
play and pulley position.
—
*
Primary and sec-
ondary clutches
• Check engagement and shift
speed.
• Adjust if necessary.
—
Whenever operating ele-
vation is changed.
—
• Inspect sheaves for wear and
damage.
• Inspect weights/rollers and
bushings for wear for primary.
• Inspect ramp shoes/bushings
for wear for secondary.
• Replace if necessary.
—
• Lubricate with specified
grease.
—
*
Drive chain
• Check chain slack.
• Adjust if necessary.
Initial at 500 km (300 mi)
and every 800 km (500
mi) thereafter.
*
Drive chain oil
• Check oil level.
• Change.
*
Brake and parking
brake
• Adjust free play and/or replace
pads if necessary.
• Change brake fluid.
See TIP following this
chart.
Control cables
• Make sure that operation is
smooth.
• Lubricate if necessary.
*
Disc brake installa-
tion
• Check for slight free play.
• Lubricate shaft with specified
grease as required.
Every 1600 km (1000
mi)
—
*
Extrovert drive
sprocket
• Check for wear and damage.
• Replace if necessary.
U8HG10E0.book Page 47 Tuesday, May 18, 2010 5:39 PM