Yamaha AF115S Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-20

7

EAU37913

Checking the brake lever free
play

There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.

EWA14211

WARNING

_

A soft or spongy feeling in the brake
lever can indicate the presence of
air in the hydraulic system. If there
is air in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
braking performance, which may re-
sult in loss of control and an acci-
dent.

_

EAU22170

Adjusting the rear brake lever
free play

The brake lever free play should mea-
sure 10.0–20.0 mm (0.39–0.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).

EWA10650

WARNING

_

If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.

_

ZAUU0079

1. Rear brake lever free play

ZAUU0081

1. Rear brake lever free play adjusting nut

ZAUU0082

20BF8199E2.book Page 20 Monday, February 28, 2011 10:46 AM

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Summary of Contents for AF115S

Page 1: ...DIC183 Read this manual carefully before operating this vehicle EAU10023 20B F8199 E2 AF115S OWNER S MANUAL 20BF8199E2 book Page 1 Monday February 28 2011 10 46 AM ...

Page 2: ...Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold EAU46090 20BF8199E2 book Page 1 Monday February 28 2011 10 46 AM ...

Page 3: ...on the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product i...

Page 4: ... safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP EAU10122 20BF8199E2 book Pag...

Page 5: ...by Thai Yamaha Motor Co Ltd 1st edition February 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Thai Yamaha Motor Co Ltd is expressly prohibited Printed in Thailand 20BF8199E2 book Page 3 Monday February 28 2011 10 46 AM ...

Page 6: ...1 Periodic maintenance chart for the emission control system 7 2 General maintenance and lubrication chart 7 3 Removing and installing cowlings and panels 7 6 Checking the spark plug 7 8 Engine oil and oil strainer 7 10 Final transmission oil 7 12 Air filter and V belt case air filter elements 7 13 Adjusting the carburetor 7 15 Adjusting the engine idling speed 7 16 Adjusting the throttle grip fre...

Page 7: ...cing the tail brake light bulb or a rear turn signal light bulb 7 30 Troubleshooting 7 31 Troubleshooting chart 7 33 MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 20BF8199E2 book Page 2 Monday February 28 2011 10 46 AM ...

Page 8: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 ZAUU0744 EAU45762 20BF8199E2 book Page 1 Monday February 28 2011 10 46 AM ...

Page 9: ...tch 3 Start the engine by pushing the start switch Do not pushing Do not pushing one atttempt one atttempt 5 After finished warming the engine turn the starter choke 5 After finished warming the engine turn the starter choke completely to the OFF position completely to the OFF position the start switch continuously more than 2 3 the start switch continuously more than 2 3 second on any second on a...

Page 10: ...ycle is designed to carry the operator and a passen ger TIP Although this motorcycle is designed to carry a passenger always comply with the local regulations The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself con...

Page 11: ... It is not suitable for off road use Protective Apparel The majority of fatalities from motorcy cle accidents are the result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could ...

Page 12: ...g with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator passenger accessories and cargo must not exceed the maximum load limit Operation of an overloaded ve hicle could cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low a...

Page 13: ...e vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control op...

Page 14: ...unted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the mo torcycle will not bounce excessive ly during transport EAU10373 Further safe riding points Be sure to signal clearly when making turns B...

Page 15: ...an accident The majority of fatalities from motorcycle or scooter accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always select an approved motorcycle helmet Pay attention to the following when choosing a motorcycle helmet The helmet must meet the safety standard TIS The helmet size must match ...

Page 16: ...ir usage Half type use only for riding at low speeds Full type use only for riding at low to mid range speeds Full face type use for riding at mid range to high speeds ZAUU0004 ZAUU0005 ZAUU0006 20BF8199E2 book Page 7 Monday February 28 2011 10 46 AM ...

Page 17: ...0 4 Throttle stop screw page 7 16 5 Owner s tool kit page 7 1 6 Seat lock page 4 9 7 Rear turn signal lights page 7 30 8 Tail brake light page 7 30 9 Kickstarter page 4 8 10 Engine oil drain bolt A page 7 11 11 Engine oil drain bolt B page 7 11 1 2 3 4 5 6 7 8 11 10 9 ZAUU0745 EAU10401 20BF8199E2 book Page 1 Monday February 28 2011 10 46 AM ...

Page 18: ...age 4 5 2 Air filter element page 7 13 3 Dry battery page 7 26 4 Fuse page 7 28 5 Helmet holder page 4 9 6 Front brake fluid reservoir page 7 21 7 Engine oil filler cap page 7 10 7 1 2 3 4 5 6 ZAUU0746 20BF8199E2 book Page 2 Monday February 28 2011 10 46 AM ...

Page 19: ... lever page 4 8 3 Left handlebar switches page 4 4 4 Fuel gauge page 4 4 5 Speedometer unit page 4 3 6 Right handlebar switches page 4 4 7 Throttle grip page 7 17 8 Front brake lever page 4 5 9 Main switch page 4 1 9 1 2 3 4 5 6 7 8 ZAUU0747 20BF8199E2 book Page 3 Monday February 28 2011 10 46 AM ...

Page 20: ...omati cally when the engine is started _ EAU10661 OFF All electrical systems are off The key can be removed EWA10061 WARNING _ Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident _ EAU10701 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock ...

Page 21: ...ead into the keyhole cover receptacle as shown and then turn the key to the left to open the cov er To close the keyhole cover Insert the key head into the keyhole cover receptacle as shown and then turn the key to the right to close the cover ZAUU0014 1 Ignition key 2 Safety key ZAUU0015 ZAUU0016 ZAUU0017 20BF8199E2 book Page 2 Monday February 28 2011 10 46 AM ...

Page 22: ...me on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAU11020 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAUT1821 Speedometer unit The speedometer unit is equipped with a speedom...

Page 23: ...signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12500 Horn switch Press this switch to sound the horn EAUM1132 Start switch Push this switch while applying the front or rear brake to crank the engin...

Page 24: ...er The rear brake lever is located on the left handlebar grip To apply the rear brake pull this lever toward the handle bar grip EAU37471 Fuel tank cap To remove the fuel tank cap 1 Open the seat See page 4 9 2 Turn the fuel tank cap counter clockwise and pull it off 1 Front brake lever ZAUU0022 1 Rear brake lever ZAUU0159 1 Fuel tank cap a Open b Close ZAUU0024 20BF8199E2 book Page 5 Monday Febru...

Page 25: ... sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fu...

Page 26: ...sohol may cause engine trouble depending on the engine If gasohol is used and engine trouble occurs contact your Yamaha dealer as soon as possible _ EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system EWA10862 WARNING _ The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards s...

Page 27: ...e the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU37650 Kickstarter If the engine fails to start by pushing the start switch try to start it by using the kickstarter To start the engine fold out the kickstarter lever move it down light ly with your foot until the gears engage and then push it down smoothly but forcefully 1 Starte...

Page 28: ...located under the seat To secure a helmet to a helmet holder 1 Open the seat See page 4 9 2 Attach a helmet to a helmet hold er and then securely close the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident EWA10161 To release a helmet from a helmet holder Open the seat remove the helmet from the hel...

Page 29: ...ammable items inside it To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment _ TIP _ Do not leave your sc...

Page 30: ...sing this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 6 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Final transmission oil Check vehicle for oil leakage 7 12 Front brake Check operation If soft or spongy have Yamaha dealer blee...

Page 31: ... damage Check tire condition and tread depth Check air pressure Correct if necessary 7 18 7 19 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 23 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 7 24 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments ...

Page 32: ... ve hicle for the first time _ 1 Turn the key to ON 2 Turn on the starter choke and completely close the throttle grip See page 4 8 3 Start the engine by pushing the start switch while applying the front or rear brake or by pushing the kickstarter lever down If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as poss...

Page 33: ...ar with your right hand push the scooter off the centerstand 2 Sit astride the seat and then ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16780 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the...

Page 34: ... more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult _ 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creasing the pressure EAU16820 Tips for reducing fuel consumption Fuel consumption depends largely on your riding style Consider the following tips to reduce fuel consumption Avoid high engine speeds during accele...

Page 35: ...ration above 1 2 throttle Rev the engine freely through the gears but do not use full throttle at any time 500 1000 km 300 600 mi Avoid prolonged operation above 3 4 throttle 1000 km 600 mi and beyond Avoid prolonged full throttle operation Vary the engine speed occasionally NOTICE After 1000 km 600 mi of operation the engine oil must be changed the oil filter cartridge or el ement replaced and th...

Page 36: ...POTENTIAL OF YAMAHA MOTORCYCLES 2 A MOTORCYCLE CAN KEEP ITS PERFORMANCE CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts piston piston ring cylinder etc 100 Perfect operative condition Without maintenance Distance covered km Engine overhaul cylinder boring piston ring change etc With maintenance ZAUU0736 20BF8199E2 book Page 5 Monday February 28 2011 10 46 AM ...

Page 37: ...WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption 100 Without maintenance Distance covered km With maintenance Customer s running cost fuel cost plus maintenance and repair expenses Without maintenance With maintenance Big repairs at higher expenses Distance covered km S ZAUU0737 20BF8199E2 book Page 6 Monday February 28 2011 10 46 AM ...

Page 38: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide _ EWA15460 WARNING _ Brake discs calip...

Page 39: ...tem NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING km ANNUAL CHECK 1000 or 2 months 4000 or 6 months 8000 or 10 months 12000 or 14 months 16000 or 18 months 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace Every 10000 km 6000 mi 3 Valves Check valve clearance Adjust if necessary 4 Carburetor Adjust engine idling speed 5 Muffler an...

Page 40: ... and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 7 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 8 Wheels spoke Check runout spoke tightness and for damage Tighten spokes if necessary 9 Tires Check tread depth ...

Page 41: ...kage Every 4000 km 2400 mi 18 Engine oil strainer Clean 19 Final transmission oil Check vehicle for oil leakage Every 8000 km 5000 mi Replace Every 12000 km 7500 mi 20 V belt Check for damage and wear Replace Every 25000 km 15500 mi 21 V belt secondary sheave Lubricate Every 12000 km 7500 mi 22 Front and rear brake switches Check operation 23 Moving parts and cables Lubricate 24 Throttle grip Chec...

Page 42: ... should be checked at the initial 8000 km 5000 mi and every 4000 km 2500 mi thereafter Replace the V belt if any damage or excessive wear is found The V belt needs to be replaced every 25000 km 16000 mi even if there is no wear or damage Hydraulic brake service Regularly check and if necessary correct the brake fluid level After dissembling the brake master cylinders and cal ipers always change th...

Page 43: ...he seat See page 4 9 2 Remove the screws and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screws EAU19281 Panel B To remove the panel Remove the screw and then pull the panel off as shown To install the panel Place the panel in the original position and then install the screw 1 Panel A 4 Cowling A 2 Panel B 5 Cowling B 3 Panel ...

Page 44: ...ace the panel in the original po sition and then install the screws 2 Place the grab bar in the original position and then install the bolts EAUU0272 Cowling A To remove the cowling 1 Remove the screws from cowling B ZAUU0044 1 Bolt 4 2 Panel C 3 Grab bar 1 Screw 4 2 Panel C ZAUU0045 3 2 1 1 1 1 ZAUU0046 1 1 1 2 Tightening torque Grab bar bolt 10 Nm 1 0 m kgf 7 23 ft lbf 1 Cowling A ZAUU0754 20BF8...

Page 45: ...5 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine To remove the spark plug 1 Place the vehi...

Page 46: ...easure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP _ If a torque wrench is not available when installing a spark plug a ...

Page 47: ...it again to check the oil level EWAU0030 WARNING _ The muffler and muffler protector become very hot during use To avoid possible burns let the muffler and protector cool before removing the oil filler cap _ TIP _ The engine oil should be between the minimum and maximum level marks _ 4 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to...

Page 48: ...ngine oil strainer com pression spring O ring and engine oil drain bolt and then tighten the drain bolt to the specified torque TIP _ Make sure that the O ring is properly seated _ 7 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap TIP _ Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down _...

Page 49: ...fore each ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil by riding the scooter for several minutes and then stop the engine 2 Place the scooter on the center stand 3 Plac...

Page 50: ...ation chart Service the air fil ter elements more frequently if you are riding in unusually wet or dusty areas Replacing the air filter element 1 Place the vehicle on the center stand 2 Remove the air filter case cover by removing the screws 3 Replace the air filter element by pulling it out 4 Place a new air filter element in the original position 5 Install the air filter case cover by installing...

Page 51: ...A10431 NOTICE To avoid damaging the air filter element handle it gently and carefully and do not twist it ECA10521 TIP _ The element should be wet but not dripping _ 8 Install the element into the filter case 9 Place the air filter case cover in its original position and then install the bolts and tighten the screw clamp NOTICE Make sure that each filter element is properly seated in its case The ...

Page 52: ...case of overturn If the check hose or caps are clogged have a Yamaha dealer service the vehicle _ EAU21280 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisti cated adjustment Therefore most car buretor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in the followi...

Page 53: ...and if necessary adjust it to spec ification as follows 5 Remove the rubber cap and insert a Phillips screwdriver into the throttle stop screw hole 6 To increase the engine idling speed turn the screw in direction a To decrease the engine idling speed turn the screw in direction b TIP _ If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment _ E...

Page 54: ...e grip free play turn the throttle grip free play adjusting nut in direction a To decrease the throttle grip free play turn the adjusting nut in direction b 3 Tighten the locknut EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the interv...

Page 55: ...NING _ Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident _ Tire inspection The tires must be checked before each ride If the tire shows crosswise lines B minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately TIP _ The tire tread depth limits may differ from country to...

Page 56: ...after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics _ EAU21943 Spoke wheels EWA10610 WARNING _ The wheels on this model are not de signed for use with tubeless tires Do not attempt to use tubeless tires on this model _ To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the...

Page 57: ...may re sult in loss of control and an acci dent _ EAU22170 Adjusting the rear brake lever free play The brake lever free play should mea sure 10 0 20 0 mm 0 39 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn the adjusting nut at the brake shoe plate in direction a To decrease the brake lever free play t...

Page 58: ... the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAUU0830 Checking the brake fluid level Insufficient brake fluid may allow air to enter the brake system possibly caus ing it to become ineffective Before riding check t...

Page 59: ...id level to gradually go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause EAU22721 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake master cylin der and caliper as well as the brake hose replaced at ...

Page 60: ...p and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals spec ified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wate...

Page 61: ...pivots and metal to metal contact surfaces should be lubri cated if necessary EWA10741 WARNING _ If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control _ Recommended lubricants Front brake lever Silicone grease Rear b...

Page 62: ...ake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly ECA10590 NOTICE _ If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it _ EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the interv...

Page 63: ...el does not turn smoothly have a Yamaha dealer check the wheel bearings EAUU0921 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened EWA10760 WARNING _ Electrolyte is poisonous and dangerous since it contains sul furic acid...

Page 64: ...n stant voltage battery charger is re quired Using a conventional battery charger will damage the battery _ To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NO TICE When removing the bat tery be sure the key is turned to OFF then disconnect the negative lead before discon necting the positive lea...

Page 65: ...s to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAUU0930 Replacing a headlight bulb If a headlight bulb burns out replace it as follows ECA10660 NOTICE _ Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adver...

Page 66: ...eadlight lighting _ 4 Install the cowling 5 Have a Yamaha dealer adjust the headlight beam if necessary EAUU0940 Replacing a front turn signal light bulb or an auxiliary light bulb If a front turn signal light or an auxiliary light bulb burns out replace it as fol lows 1 Remove cowling A See page 7 7 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the burnt out ...

Page 67: ...r panel removing and installing procedures 3 Remove the tail brake light bulb socket by turning it counterclock wise 4 Remove the burnt out bulb from the socket by pushing it in and turning it counterclockwise 5 Insert a new bulb into the socket push it in and then turn it clock wise until it stops ECAU0090 NOTICE _ If a taillight bulb of different wattage than recommended is used it may cause the...

Page 68: ...h Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair tak...

Page 69: ...system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage _ 20BF8199E2 book Page 32 Monday February 28 2011 10 46 AM ...

Page 70: ...lug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the b...

Page 71: ...d wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a corrosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth...

Page 72: ...E Do not use warm wa ter since it increases the corro sive action of the salt ECA10791 2 Apply a corrosion protection spray on all metal including chrome and nickel plated surfaces to pre vent corrosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in ...

Page 73: ...g it with a tarp while it is still wet will allow water and humidity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored _ Long term Before storing your scooter for several months 1 Follow all the instructions in the Care section of this chapter 2 Drain the carburetor float chamber by loosening th...

Page 74: ...and then lift the scooter so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 7 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 8 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ...

Page 75: ...e 0 80 L 0 85 US qt 0 70 Imp qt Final transmission oil Type YAMALUBE 4 or SAE 10W 40 SE type motor oil Quantity periodic oil change 0 10 L 0 11 US qt 0 09 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Regular unleaded gasoline or gasohol E10 91 min pump octane Fuel tank capacity 4 1 L 1 08 US gal 0 90 Imp gal Carburetor Manufacturer KEIHIN Model quantity NCV24...

Page 76: ...eel travel 90 0 mm 3 54 in Rear suspension Type Unit swing Spring shock absorber type Coil spring Oil damper Wheel travel 80 0 mm 3 15 in Electrical system Ignition system DC C D I Charging system AC magneto Battery Model GTZ5S Voltage capacity 12 V 3 5 Ah Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 32 0 W 32 0 W 1 Tail brake light 12 V 5 0 W 21 0 W 1 Front turn s...

Page 77: ...UMBER EAU26410 Vehicle identification number The vehicle identification number is stamped into the frame TIP _ The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area _ EAUU1260 Engine serial number The engine serial number is stamped on the top left side of the crankcase 1 Vehicle identification n...

Page 78: ...20BF8199E2 book Page 1 Monday February 28 2011 10 46 AM ...

Page 79: ...20BF8199E2 book Page 2 Monday February 28 2011 10 46 AM ...

Page 80: ...PRINTED IN THAILAND 20BF8199E2 book Page 1 Monday February 28 2011 10 46 AM ...

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