2-6
MAINTENANCE SPECIFICATIONS
Direction of winding (top view) (IN)
Clockwise
----
Direction of winding (top view) (EX)
Clockwise
----
Piston:
Piston to cylinder clearance
0.020–0.045 mm (0.0008–0.0018 in)
0.1 mm (0.004
in)
Piston size "D"
94.965–94.980 mm (3.7388–3.7394 in)
----
Measuring point "H"
8 mm (0.315 in)
----
Piston off-set
1 mm (0.0394 in)
----
Piston pin bore inside diameter
18.004–18.015 mm (0.7088–0.7093 in)
18.045 mm
(0.7104 in)
Piston pin outside diameter
17.991–18.000 mm (0.7083–0.7087 in)
17.971 mm
(0.7075 in)
Piston rings:
Top ring:
Type
Barrel
----
Dimensions (B × T)
1.2 × 3.5 mm (0.05 × 0.14 in)
----
End gap (installed)
0.20–0.30 mm (0.008–0.012 in)
0.55 mm (0.022
in)
Side clearance (installed)
0.030–0.065 mm (0.0012–0.0026 in)
0.12 mm (0.005
in)
2nd ring:
Type
Taper
----
Dimensions (B × T)
1.00 × 3.35 mm (0.04 × 0.13 in)
----
End gap (installed)
0.35–0.50 mm (0.014–0.020 in)
0.85 mm (0.033
in)
Side clearance
0.020–0.055 mm (0.0008–0.0022 in)
0.12 mm (0.005
in)
Oil ring:
Dimensions (B × T)
2.0 × 2.9 mm (0.08 × 0.11 in)
----
End gap (installed)
0.2–0.5 mm (0.01–0.02 in)
----
Item
Standard
Limit
Summary of Contents for 2011 WR450FA
Page 4: ......
Page 12: ...1 2 LOCATION OF IMPORTANT LABELS EUROPE ...
Page 13: ...1 3 LOCATION OF IMPORTANT LABELS AUS NZ ZA ...
Page 49: ...2 18 TIGHTENING TORQUES ...
Page 51: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 90: ...3 31 ELECTRICAL Charging method using a variable voltage charger ...
Page 91: ...3 32 ELECTRICAL Charging method using a constant voltage charger ...
Page 125: ...5 22 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 144: ...5 41 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...