
TIGHTENING TORQUES
2-15
EAS20340
ENGINE TIGHTENING TORQUES
Item
Thread
size
Q’ty
Tightening torque
Remarks
Spark plug
M10
4
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Cylinder head nut
M10
10
See TIP.
Cylinder head bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Cylinder head plug
M18
3
42 Nm (4.2 m·kgf, 30 ft·lbf)
Camshaft caps bolt
M6
20
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head cover bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Cylinder head stud bolt (exhaust
pipe)
M8
8
15 Nm (1.5 m·kgf, 11 ft·lbf)
Reed valve cover bolt
M6
4
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Camshaft sprocket bolt
M7
4
24 Nm (2.4 m·kgf, 17 ft·lbf)
Throttle body joint bolt
M6
6
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Connecting rod cap bolt
M8
8
See TIP.
Timing chain drive sprocket bolt
M10
1
60 Nm (6.0 m·kgf, 43 ft·lbf)
Timing chain tensioner bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump outlet pipe bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump inlet pipe bolt (water
pump side)
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Water pump inlet pipe bolt (front
side)
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil/water pump drive sprocket
bolt
M6
1
15 Nm (1.5 m·kgf, 11 ft·lbf)
Oil pump bolt
M6
2
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Water pump cover bolt
M6
5
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Thermostat housing cover nut
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Thermostat inlet pipe bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil cooler bolt
M20
1
63 Nm (6.3 m·kgf, 46 ft·lbf)
Engine oil drain bolt
M14
1
43 Nm (4.3 m·kgf, 31 ft·lbf)
Oil pipe bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil strainer bolt
M6
3
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil delivery pipe bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Oil filter union bolt
M20
1
80 Nm (8.0 m·kgf, 58 ft·lbf)
Oil filter
M20
1
17 Nm (1.7 m·kgf, 12 ft·lbf)
Oil pan bolt
M6
14
12 Nm (1.2 m·kgf, 8.7 ft·lbf)
Oil/water pump assembly drive
chain guide bolt
M6
2
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Air filter case cover screw
—
11
2.0 Nm (0.20 m·kgf, 1.5 ft·lbf)
Throttle body joint clamp
M5
4
2.3 Nm (0.23 m·kgf, 1.7 ft·lbf)
Funnel bolt
M5
6
4.2 Nm (0.42 m·kgf, 3.0 ft·lbf)
Air filter case stay bolt
M6
1
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Throttle cable bolt
M6
2
4.5 Nm (0.45 m·kgf, 3.3 ft·lbf)
Cylinder head and exhaust pipe
nut
M8
8
20 Nm (2.0 m·kgf, 14 ft·lbf)
E
LT
E
LT
M
E
LT
LT
LT
LT
LT
LT
LT
E
LT
LT
LT
LS
LT
Summary of Contents for 2011 FZ8NA(C)
Page 1: ...SERVICE MANUAL FZ8NA C 2011 39P 28197 10 LIT 11616 24 07 ...
Page 6: ......
Page 8: ......
Page 30: ...SPECIAL TOOLS 1 21 ...
Page 49: ...TIGHTENING TORQUES 2 18 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 2 3 4 5 6 7 8 1 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pipe 3 Drive axle ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 69: ...COOLING SYSTEM DIAGRAMS 2 38 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler ...
Page 70: ...COOLING SYSTEM DIAGRAMS 2 39 ...
Page 71: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 72: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar front view ...
Page 74: ...CABLE ROUTING 2 43 Handlebar right side view ...
Page 76: ...CABLE ROUTING 2 45 Engine right side view ...
Page 78: ...CABLE ROUTING 2 47 Engine right side view For California only ...
Page 80: ...CABLE ROUTING 2 49 Handlebar left side view ...
Page 82: ...CABLE ROUTING 2 51 Engine left side view ...
Page 84: ...CABLE ROUTING 2 53 Rear frame left side view ...
Page 86: ...CABLE ROUTING 2 55 Rear frame left side view For California only ...
Page 88: ...CABLE ROUTING 2 57 Frame top view ...
Page 90: ...CABLE ROUTING 2 59 Frame top view ...
Page 92: ...CABLE ROUTING 2 61 Frame top view For California only ...
Page 94: ...CABLE ROUTING 2 63 Frame top view ...
Page 96: ...CABLE ROUTING 2 65 Fuel tank left and bottom view ...
Page 98: ...CABLE ROUTING 2 67 Front brake rear brake ...
Page 100: ...CABLE ROUTING 2 69 Canister top view For California only ...
Page 102: ...CABLE ROUTING 2 71 Canister left side view For California only ...
Page 104: ...CABLE ROUTING 2 73 Canister right side view For California only ...
Page 106: ...CABLE ROUTING 2 75 ...
Page 109: ......
Page 143: ......
Page 160: ...REAR WHEEL 4 17 ...
Page 200: ...FRONT FORK 4 57 WARNING EWA13680 Make sure the brake hoses are routed prop erly ...
Page 216: ...CHAIN DRIVE 4 73 ...
Page 312: ...TRANSMISSION 5 93 ...
Page 342: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM ...
Page 349: ......
Page 350: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 356: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 362: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 365: ...CHARGING SYSTEM 8 16 ...
Page 366: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 370: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 376: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 380: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 438: ...FUEL PUMP SYSTEM 8 89 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 442: ...ELECTRICAL COMPONENTS 8 93 EAS27973 ELECTRICAL COMPONENTS ...
Page 444: ...ELECTRICAL COMPONENTS 8 95 ...
Page 446: ...ELECTRICAL COMPONENTS 8 97 EAS27981 CHECKING THE SWITCHES ...
Page 468: ...ELECTRICAL COMPONENTS 8 119 ...
Page 475: ......
Page 476: ......
Page 477: ...WIRING DIAGRAM FZ8NA C ...
Page 478: ...WIRING DIAGRAM FZ8NA C ...