
OIL PUMP
5-60
EAS24930
REMOVING THE OIL PAN
1. Remove:
• Oil level switch “1”
• Oil pan “2”
• Oil pan gasket
• Dowel pins
TIP
Loosen each bolt 1/4 of a turn at a time, in
stages and in a crisscross pattern. After all of
the bolts are fully loosened, remove them.
EAS25620
CHECKING THE SPROCKET AND CHAIN
1. Check:
• Oil/water pump assembly drive sprocket
“1”
Cracks/damage/wear
→
Replace.
2. Check:
• Oil/water pump assembly drive chain “1”
Damage/stiffness
→
Replace the oil/
water pump assembly drive chain and oil/
water pump assembly drive sprocket as a
set.
EAS24960
CHECKING THE OIL PUMP
1. Check:
• Oil pump driven gear “1”
• Oil pump housing “2”
Cracks/damage/wear
→
Replace the
defective part(s).
2. Measure:
• Inner-rotor-to-outer-rotor-tip clearance “a”
• Outer-rotor-to-oil-pump-housing clear-
ance “b”
• Oil-pump-housing-to-inner-rotor-and-
outer-rotor clearance “c”
Out of specification
→
Replace the defec-
tive part(s).
Inner-rotor-to-outer-rotor-tip
clearance
Less than 0.12 mm (0.0047 in)
Limit
0.20 mm (0.0079 in)
Outer-rotor-to-oil-pump-hous-
ing clearance
0.09–0.19 mm (0.0035–0.0075
in)
Limit
0.26 mm (0.0102 in)
Oil-pump-housing-to-inner-and-
outer-rotor clearance
0.06–0.13 mm (0.0024–0.0051
in)
Limit
0.20 mm (0.0079 in)
Summary of Contents for 2011 FZ8NA(C)
Page 1: ...SERVICE MANUAL FZ8NA C 2011 39P 28197 10 LIT 11616 24 07 ...
Page 6: ......
Page 8: ......
Page 30: ...SPECIAL TOOLS 1 21 ...
Page 49: ...TIGHTENING TORQUES 2 18 ...
Page 58: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Page 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 2 3 4 5 6 7 8 1 ...
Page 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Page 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Page 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Main axle 2 Oil pipe 3 Drive axle ...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Page 68: ...COOLING SYSTEM DIAGRAMS 2 37 EAS20420 COOLING SYSTEM DIAGRAMS ...
Page 69: ...COOLING SYSTEM DIAGRAMS 2 38 1 Thermostat 2 Water pump 3 Radiator 4 Radiator fan 5 Oil cooler ...
Page 70: ...COOLING SYSTEM DIAGRAMS 2 39 ...
Page 71: ...COOLING SYSTEM DIAGRAMS 2 40 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat ...
Page 72: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING Handlebar front view ...
Page 74: ...CABLE ROUTING 2 43 Handlebar right side view ...
Page 76: ...CABLE ROUTING 2 45 Engine right side view ...
Page 78: ...CABLE ROUTING 2 47 Engine right side view For California only ...
Page 80: ...CABLE ROUTING 2 49 Handlebar left side view ...
Page 82: ...CABLE ROUTING 2 51 Engine left side view ...
Page 84: ...CABLE ROUTING 2 53 Rear frame left side view ...
Page 86: ...CABLE ROUTING 2 55 Rear frame left side view For California only ...
Page 88: ...CABLE ROUTING 2 57 Frame top view ...
Page 90: ...CABLE ROUTING 2 59 Frame top view ...
Page 92: ...CABLE ROUTING 2 61 Frame top view For California only ...
Page 94: ...CABLE ROUTING 2 63 Frame top view ...
Page 96: ...CABLE ROUTING 2 65 Fuel tank left and bottom view ...
Page 98: ...CABLE ROUTING 2 67 Front brake rear brake ...
Page 100: ...CABLE ROUTING 2 69 Canister top view For California only ...
Page 102: ...CABLE ROUTING 2 71 Canister left side view For California only ...
Page 104: ...CABLE ROUTING 2 73 Canister right side view For California only ...
Page 106: ...CABLE ROUTING 2 75 ...
Page 109: ......
Page 143: ......
Page 160: ...REAR WHEEL 4 17 ...
Page 200: ...FRONT FORK 4 57 WARNING EWA13680 Make sure the brake hoses are routed prop erly ...
Page 216: ...CHAIN DRIVE 4 73 ...
Page 312: ...TRANSMISSION 5 93 ...
Page 342: ...AIR INDUCTION SYSTEM 7 15 EAS27040 AIR INDUCTION SYSTEM ...
Page 349: ......
Page 350: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Page 356: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Page 362: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Page 365: ...CHARGING SYSTEM 8 16 ...
Page 366: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Page 370: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Page 376: ...COOLING SYSTEM 8 27 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Page 380: ...FUEL INJECTION SYSTEM 8 31 EAS27331 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Page 438: ...FUEL PUMP SYSTEM 8 89 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Page 442: ...ELECTRICAL COMPONENTS 8 93 EAS27973 ELECTRICAL COMPONENTS ...
Page 444: ...ELECTRICAL COMPONENTS 8 95 ...
Page 446: ...ELECTRICAL COMPONENTS 8 97 EAS27981 CHECKING THE SWITCHES ...
Page 468: ...ELECTRICAL COMPONENTS 8 119 ...
Page 475: ......
Page 476: ......
Page 477: ...WIRING DIAGRAM FZ8NA C ...
Page 478: ...WIRING DIAGRAM FZ8NA C ...