Yamaha 2006 YZFR6V, Service Manual

Page: 210 / 444

CLUTCH ........................................................................................................ 5-37
REMOVING THE CLUTCH ..................................................................... 5-41
CHECKING THE FRICTION PLATES..................................................... 5-41
CHECKING THE CLUTCH PLATES ....................................................... 5-41
CHECKING THE CLUTCH SPRINGS..................................................... 5-42
CHECKING THE CLUTCH HOUSING .................................................... 5-43
CHECKING THE CLUTCH BOSS ........................................................... 5-43
CHECKING THE PRESSURE PLATE .................................................... 5-43
CHECKING THE PRIMARY DRIVE GEAR............................................. 5-43
CHECKING THE PRIMARY DRIVEN GEAR .......................................... 5-43
CHECKING THE PULL LEVER SHAFT AND PULL ROD ...................... 5-43
CHECKING THE OIL PUMP DRIVE SPROCKET AND OIL PUMP
DRIVE CHAIN ........................................................................................ 5-44
INSTALLING THE CLUTCH.................................................................... 5-44
SHIFT SHAFT ................................................................................................ 5-47
CHECKING THE SHIFT SHAFT ............................................................. 5-49
CHECKING THE STOPPER LEVER ...................................................... 5-49
INSTALLING THE SHIFT SHAFT ........................................................... 5-49
OIL PUMP ...................................................................................................... 5-50
REMOVING THE OIL PAN...................................................................... 5-53
CHECKING THE OIL PUMP ................................................................... 5-53
CHECKING THE RELIEF VALVE ........................................................... 5-53
CHECKING THE OIL PIPES ................................................................... 5-54
CHECKING THE OIL STRAINER ........................................................... 5-54
ASSEMBLING THE OIL PUMP............................................................... 5-54
INSTALLING THE OIL PAN .................................................................... 5-54
CRANKCASE ................................................................................................ 5-55
DISASSEMBLING THE CRANKCASE.................................................... 5-57
CHECKING THE CRANKCASE .............................................................. 5-57
CHECKING THE OIL PIPE ..................................................................... 5-57
CHECKING THE TIMING CHAIN............................................................ 5-57
ASSEMBLING THE CRANKCASE.......................................................... 5-57
CONNECTING RODS AND PISTONS .......................................................... 5-59
REMOVING THE CONNECTING RODS AND PISTONS ....................... 5-60
CHECKING THE CYLINDERS AND PISTONS ...................................... 5-60
CHECKING THE PISTON RINGS........................................................... 5-61
CHECKING THE PISTON PINS.............................................................. 5-62
CHECKING THE CONNECTING RODS ................................................. 5-63
INSTALLING THE CONNECTING RODS AND PISTONS ..................... 5-64
CRANKSHAFT .............................................................................................. 5-67
REMOVING THE CRANKSHAFT JOURNAL BEARINGS ...................... 5-68
CHECKING THE OIL NOZZLES ............................................................. 5-68
CHECKING THE CRANKSHAFT AND CONNECTING RODS ............... 5-68
INSTALLING THE CRANKSHAFT .......................................................... 5-70