Yamaha 2006 YZFR6V, Service Manual

Page: 178 / 444

HANDLEBARS
4-43
NOTE:
There should be 1–3 mm (0.04–0.12 in) of clear-
ance “a” between the throttle grip and the right
grip end.
6. Install:
• Clutch lever assembly “1”
NOTE:
Align the mating surfaces of the clutch lever as-
sembly with the punch mark “a” on the left han-
dlebar.
7. Install:
• Left handlebar switch “1”
NOTE:
Align the projection “a” on the left handlebar
switch with the hole “b” in the left handlebar.
8. Install:
• Handlebar grip “1”
• Left grip end “2”
▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼▼▼
a. Apply a thin coat of rubber adhesive onto the
end of the left handlebar.
b. Slide the handlebar grip over the end of the
left handlebar.
c. Wipe off any excess rubber adhesive with a
clean rag.
WARNING
EWA13700
Do not touch the handlebar grip until the rub-
ber adhesive has fully dried.
NOTE:
There should be 1–3 mm (0.04–0.12 in) of clear-
ance “a” between the handlebar grip and the grip
end.
▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲▲▲
9. Check:
• Cable routing
NOTE:
Make sure the immobilizer unit lead, main switch
lead, brake hoses, throttle cables, clutch cable,
and handlebar switch leads are routed properly.
Refer to “CABLE ROUTING” on page 2-47.
10.Adjust:
• Clutch cable free play
Refer to “ADJUSTING THE CLUTCH LEVER
FREE PLAY” on page 3-13.
11.Adjust:
• Throttle cable free play
Refer to “ADJUSTING THE THROTTLE CA-
BLE FREE PLAY” on page 3-8.
T
R
.
.
Clutch lever bolt
11 Nm (1.1 m·kg, 8.0 ft·lb)
a
1
a
1
Clutch lever free play
10.0–15.0 mm (0.39–0.59 in)
Throttle cable free play
3.0–5.0 mm (0.12–0.20 in)