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3

 

3. Preparations before Operation 

1)  First loosen the pan-head screw and take out the pump from 

the cabinet.   
Remove the rubber cap at the bottom of the pump Ass’y, insert 
the pump into the cabinet, and fix it with a pan-head screw.   
Refer to <Assembly of Equipment> indicated on the top 
surface of the corrugated fiberboard case. (Fig.1) 

2)  Loosen the two clamping nuts at the bottom of the cabinet 

(turn them counterclockwise), and remove the cabinet from the 
base frame. (Fig.2) 

3)  Transfer the oil to the exclusive use oil can. (Fig.2)   
4)  Place a oil can in the middle of the base frame and install the 

cabinet as it was. Tighten the clamping nut on both sides 
equally. (Fig.2) 

5)  Install the attached hose and the gun at the oil discharge port 

of the pump, and clamp the connecting portion securely. 

6)  Connect the attached air coupler to the air hose and fix it with 

a hose band. (The air hose is separately available.) If the air 
coupler to be connected to the compressor is not available, 
purchase it separately. 

7)  When the air coupler is connected to the pump, the pump will 

be operated for a while, and the pump and hose will be filled with oil. 
After that, the pump operation will stop. If the gun lever is pulled in 
this status, the oil lubricator can be used any time.   

 
 
 
 

<Note> 

Install the air regulator (separately available) at the air supply port 

of the pump. The dedicated air regulator is available as the 

standard product. Please use it 

- Using the air regulator permits adjusting the supply air pressure to 

the pump and reducing the wasteful motion of the pump, with the 

result that the operability is improved and the pump life is extended.   

In the normal operating status, the pointer of the pressure gauge 

should be at 0.3 to 0.5 MPa. 

 

Summary of Contents for SGR-55 880267

Page 1: ...OIL LUBRICATOR SGR 55 MODEL No 880267 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick ref...

Page 2: ...autions For safe use of this product be sure to note the following In this document warnings and cautions are indicated by symbols These symbols are for those who will operate this product and for tho...

Page 3: ...ating with the valve open can cause a hose runaway Discontinue it when you feel a hazard or abnormality during the work And correspond according to the troubleshooting Keep your face away from the exh...

Page 4: ...re when moving the pump or lifting the cabinet to avoid back injury Material remaining inside or on the surface of the pump may spill out by inserting or removing the pump into from a pail Be very car...

Page 5: ...ion of the Air Motor 2 2 2 Function of the Lower Pump 2 3 Preparations before Operation 3 4 How to Operate the Machine 4 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 5 5 2...

Page 6: ...Parts 1 2 Contents of Package The main equipment and accessories are packed in different cases Open the top part of the corrugated fiberboard case and check if the pump assembly and oil can are not d...

Page 7: ...collides with the trip shoe the slide valve is momentarily tripped downward by the function of the trip mechanism 5 As a result the air supply is conducted to the chamber B and the chamber A is conduc...

Page 8: ...necting portion securely 6 Connect the attached air coupler to the air hose and fix it with a hose band The air hose is separately available If the air coupler to be connected to the compressor is not...

Page 9: ...on Fig 3 During oil change take extreme care not to allow sand and dust to adhere on the suction tune of the pump If sand is mixed in the oil it will give breakage to the pump and also damage to the i...

Page 10: ...ting portion The valve of the lower pump or the packing is worn away The pump operated but the material is not fed by pressure The pump can be operated but the discharge volume is insufficient The mat...

Page 11: ...earlier 4 The packing of the pump will be worn away Check and replace it at least once a year 6 Disassembly and Assembly When the pump operation becomes defective or stops do not disassemble the pump...

Page 12: ...ut the pin of the piston rod and unscrew the connecting rod to remove it Then the air motor and the lower pump can be separated from each other Disassembling the lower pump 1 Disconnecting the piston...

Page 13: ...85370 Union adapter 1 No Parts No Descriptions Q ty 1 627290 Nut 2 2 703095 Handle 1 3 703097 Link 1 4 703096 Pin 1 5 703098 Pin 1 6 630777 E stop ring 4 7 703089 Packing holder 1 8 640019 O ring 1 9...

Page 14: ...on packing 1 31 702727 Spring 1 9 701810 Washer 1 32 704297 Washer 1 10 706067 Spindle bush 1 33 703010 Suction tube 1 11 640012 O ring 1 34 706091 Union 1 12 706066 Gland housing 1 35 632039 Pin 2 13...

Page 15: ...0 2 0 7 MPa A WEIGHTED SOUND PRESSURE LEVEL 1 86 dB A WEIGHTED SOUND POWER LEVEL 2 96 dB ENV TEMPERATURE 0 60 MATERIAL TEMP 0 80 16 0 kg Hose 695052 3 8 1 5m Oil gun 850206 Oil meter 802570 3 10 L mi...

Page 16: ...that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized serv...

Page 17: ...MEMO...

Page 18: ...TION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherla...

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