YAMADA SGR-55 880267 Instruction Download Page 10

 

5

YES

NO 

The pump cannot be 
operated. 

Check if the air regulator 
is normally operated. 

Check if the valve on the 
outlet on the pump side 
is not closed. 

Remove the lower pump 
and operate the air motor 
independently.

 

Check if the valve in the 
course of piping is not 
closed. 

Clogging occurs in the 
connecting hose, pipe, 
outlet valve, or gun. 

The lower pump is faulty.

 

The packing seal of the 
air motor is worn away. 

Ask for servicing the 
lower pump and see 
P.7. 

The pump is 
continuously 
operated without 
stop. 

Check if there is any 
open valve on the 
material output side. 

Check if the material 
does not leak at the 
exhaust port of the air 
motor. 

The air motor is faulty.

Ask for servicing the 
air motor 

 

When the outlet side is 
closed, check if any leak 
does not occur on the 
pipe, connecting hose or 
its connecting portion. 

The valve of the lower 
pump or the packing is 
worn away. 

The pump operated 
but the material is 
not fed by pressure. 

The pump can be 
operated but the 
discharge volume is 
insufficient. 

The material vessel is 
empty. 

Check if the supply air 
pressure is not lowered.

Check and re-supply, or 
replace. 

The air supply volume 
to the pump is 
insufficient. Replace 
the air hose with a 
thicker one or check 
the air compressor. 

check

check

operable 

Increase the pressure up 
to 0.7MPa by the air 
regulator. At this time, the 
oil volume does not reach 
the specified level.

 

The valve seat surface of 
the lower pump, the 
packing is worn away or 
clogging is caused by 
dust or foreign 
substances. 

NO

YES

NO

YES

inoperable

YES 

NO 

 

5. Maintenance and Inspection 

5.1 Troubleshooting and Corrective Measures 

If the pump operation becomes unstable or trouble is caused to its oil discharge during operation, make a check 
according to the following procedure. 
 

        Symptom

                               

Cause

                                         

Contents of inspection and corrective measures

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for SGR-55 880267

Page 1: ...OIL LUBRICATOR SGR 55 MODEL No 880267 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick ref...

Page 2: ...autions For safe use of this product be sure to note the following In this document warnings and cautions are indicated by symbols These symbols are for those who will operate this product and for tho...

Page 3: ...ating with the valve open can cause a hose runaway Discontinue it when you feel a hazard or abnormality during the work And correspond according to the troubleshooting Keep your face away from the exh...

Page 4: ...re when moving the pump or lifting the cabinet to avoid back injury Material remaining inside or on the surface of the pump may spill out by inserting or removing the pump into from a pail Be very car...

Page 5: ...ion of the Air Motor 2 2 2 Function of the Lower Pump 2 3 Preparations before Operation 3 4 How to Operate the Machine 4 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 5 5 2...

Page 6: ...Parts 1 2 Contents of Package The main equipment and accessories are packed in different cases Open the top part of the corrugated fiberboard case and check if the pump assembly and oil can are not d...

Page 7: ...collides with the trip shoe the slide valve is momentarily tripped downward by the function of the trip mechanism 5 As a result the air supply is conducted to the chamber B and the chamber A is conduc...

Page 8: ...necting portion securely 6 Connect the attached air coupler to the air hose and fix it with a hose band The air hose is separately available If the air coupler to be connected to the compressor is not...

Page 9: ...on Fig 3 During oil change take extreme care not to allow sand and dust to adhere on the suction tune of the pump If sand is mixed in the oil it will give breakage to the pump and also damage to the i...

Page 10: ...ting portion The valve of the lower pump or the packing is worn away The pump operated but the material is not fed by pressure The pump can be operated but the discharge volume is insufficient The mat...

Page 11: ...earlier 4 The packing of the pump will be worn away Check and replace it at least once a year 6 Disassembly and Assembly When the pump operation becomes defective or stops do not disassemble the pump...

Page 12: ...ut the pin of the piston rod and unscrew the connecting rod to remove it Then the air motor and the lower pump can be separated from each other Disassembling the lower pump 1 Disconnecting the piston...

Page 13: ...85370 Union adapter 1 No Parts No Descriptions Q ty 1 627290 Nut 2 2 703095 Handle 1 3 703097 Link 1 4 703096 Pin 1 5 703098 Pin 1 6 630777 E stop ring 4 7 703089 Packing holder 1 8 640019 O ring 1 9...

Page 14: ...on packing 1 31 702727 Spring 1 9 701810 Washer 1 32 704297 Washer 1 10 706067 Spindle bush 1 33 703010 Suction tube 1 11 640012 O ring 1 34 706091 Union 1 12 706066 Gland housing 1 35 632039 Pin 2 13...

Page 15: ...0 2 0 7 MPa A WEIGHTED SOUND PRESSURE LEVEL 1 86 dB A WEIGHTED SOUND POWER LEVEL 2 96 dB ENV TEMPERATURE 0 60 MATERIAL TEMP 0 80 16 0 kg Hose 695052 3 8 1 5m Oil gun 850206 Oil meter 802570 3 10 L mi...

Page 16: ...that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized serv...

Page 17: ...MEMO...

Page 18: ...TION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherla...

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