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-  Precautions on Use 

The following warnings and cautions are very important. Be sure to observe them. 

WARNING 

-  The operator and maintenance engineer should read the operation manual thoroughly before operating 

this product and performing maintenance in respect of this product. 

-  Always wear proper safety equipments (facemask, ear plugs, and safety shoes, etc.) when installing, 

operating and disassembling this product. 

-  Lock caster's stopper during and after the work, so that this product should not move unexpectedly. 

Also, do not use or leave this product in a slope or any unstable locations. This product moves freely 
when the caster is not locked and the damage only accident and the facilities pollution, etc. might occur. 
Such a secondary disaster becomes a responsibility on the user side. 

-  Make ground connection when working with flammable material or in explosive atmosphere. Rapid 

pumping of material can result in static electrical charge.   
Also, be sure to provide proper ventilation where a flammable atmosphere may exist. 

-  Execute the daily checkup. 

 

-  Use this product according to the product specification. 

 

-  Attach a valve (for stop in emergency) or regulator to the air supply pipe to keep supply air pressure 

under 0.7MPa. 

-  Be careful not to drop the cabinet when lifting it up to replace a pail. Catching a falling cabinet may 

cause hand injury by its edge. 

-  Make sure the valve of the oil gun is closed before running the pump. Operating with the valve open 

can cause a hose runaway. 

-  Discontinue it when you feel a hazard or abnormality during the work. And correspond according to the 

troubleshooting.  

-  Keep your face away from the exhaust and discharge ports. Material may suddenly come out. There is 

a possibility of losing eyesight if it strikes eyes. 

-  Stop pump operation immediately when a drum becomes empty. Running the pump dry will cause 

excessive vibration, resulting in reduction of pump life and damage to other equipment. 

-  Be very careful not to drop the grease gun. It may become damaged, resulting in leakage and 

malfunction. 

-  Do not aim exhalation part of this product at any person. Residual pressure may be left inside the gun 

even when the pump is not in operation. There is a possibility of losing eyesight if it strikes eyes. 

-  Before maintenance operation, be sure to stop air from being supplied to the pump, and release the 

internal pressure (both air and material) of the pump. There is danger such as spouting of the material 
when the maintenance work is done with air supplied. 

-  Gasoline is a high volatile fuel. Do not use it to clean the pump in any case, otherwise ignition or 

explosion may be caused. 

-  Modification of this pump may lead to death, bodily injury, or a failure. Do not modify it in any case 

because it involves a risk. 

-  Do not discharge material directly onto the ground. Dispose of harmful materials according to the 

requirements specified in MSDS or local regulations. Also, dispose of this product according to the local 
regulations after removing residual material from inside this product. (Please contact industrial waste 
disposal service.) 
 

 

 

 

 

 

 

 

 

 

Summary of Contents for SGR-55 880267

Page 1: ...OIL LUBRICATOR SGR 55 MODEL No 880267 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick ref...

Page 2: ...autions For safe use of this product be sure to note the following In this document warnings and cautions are indicated by symbols These symbols are for those who will operate this product and for tho...

Page 3: ...ating with the valve open can cause a hose runaway Discontinue it when you feel a hazard or abnormality during the work And correspond according to the troubleshooting Keep your face away from the exh...

Page 4: ...re when moving the pump or lifting the cabinet to avoid back injury Material remaining inside or on the surface of the pump may spill out by inserting or removing the pump into from a pail Be very car...

Page 5: ...ion of the Air Motor 2 2 2 Function of the Lower Pump 2 3 Preparations before Operation 3 4 How to Operate the Machine 4 5 Maintenance and Inspection 5 1 Troubleshooting and Corrective Measures 5 5 2...

Page 6: ...Parts 1 2 Contents of Package The main equipment and accessories are packed in different cases Open the top part of the corrugated fiberboard case and check if the pump assembly and oil can are not d...

Page 7: ...collides with the trip shoe the slide valve is momentarily tripped downward by the function of the trip mechanism 5 As a result the air supply is conducted to the chamber B and the chamber A is conduc...

Page 8: ...necting portion securely 6 Connect the attached air coupler to the air hose and fix it with a hose band The air hose is separately available If the air coupler to be connected to the compressor is not...

Page 9: ...on Fig 3 During oil change take extreme care not to allow sand and dust to adhere on the suction tune of the pump If sand is mixed in the oil it will give breakage to the pump and also damage to the i...

Page 10: ...ting portion The valve of the lower pump or the packing is worn away The pump operated but the material is not fed by pressure The pump can be operated but the discharge volume is insufficient The mat...

Page 11: ...earlier 4 The packing of the pump will be worn away Check and replace it at least once a year 6 Disassembly and Assembly When the pump operation becomes defective or stops do not disassemble the pump...

Page 12: ...ut the pin of the piston rod and unscrew the connecting rod to remove it Then the air motor and the lower pump can be separated from each other Disassembling the lower pump 1 Disconnecting the piston...

Page 13: ...85370 Union adapter 1 No Parts No Descriptions Q ty 1 627290 Nut 2 2 703095 Handle 1 3 703097 Link 1 4 703096 Pin 1 5 703098 Pin 1 6 630777 E stop ring 4 7 703089 Packing holder 1 8 640019 O ring 1 9...

Page 14: ...on packing 1 31 702727 Spring 1 9 701810 Washer 1 32 704297 Washer 1 10 706067 Spindle bush 1 33 703010 Suction tube 1 11 640012 O ring 1 34 706091 Union 1 12 706066 Gland housing 1 35 632039 Pin 2 13...

Page 15: ...0 2 0 7 MPa A WEIGHTED SOUND PRESSURE LEVEL 1 86 dB A WEIGHTED SOUND POWER LEVEL 2 96 dB ENV TEMPERATURE 0 60 MATERIAL TEMP 0 80 16 0 kg Hose 695052 3 8 1 5m Oil gun 850206 Oil meter 802570 3 10 L mi...

Page 16: ...that may cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized serv...

Page 17: ...MEMO...

Page 18: ...TION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Mimami Magome Ohta Ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 YAMADA EUROPE B V Aquamarijnstraat 50 7554 NS Hengelo 0 The Netherla...

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