YAMADA 140 Series Instruction Download

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Doc. No. OSA 065U-06

High Viscosity Material Supply Pump Unit (Pail)

140 type series

SR140P25PWAL-F

MODEL No.881107

SR140P38PWAL-F

MODEL No.881108

SR140P50PWAL-F

MODEL No.881109

SR140P25PWAL-T

MODEL No.881110

SR140P38PWAL-T

MODEL No.881111

SR140P50PWAL-T

MODEL No.881112

WARNING

Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand
any time for your quick reference.

INSTRUCTION

Summary of Contents for 140 Series

Page 1: ...L F MODEL No 881108 SR140P50PWAL F MODEL No 881109 SR140P25PWAL T MODEL No 881110 SR140P38PWAL T MODEL No 881111 SR140P50PWAL T MODEL No 881112 WARNING Prior to operating this pump be sure to read this operation manual for safety After reading the manual please keep it at hand any time for your quick reference INSTRUCTION ...

Page 2: ...y correctly and efficiently Before operating this product read this manual thoroughly in particular Warnings and Cautions at the beginning of this manual with a good understanding of its contents Keep this manual carefully in an easy to access place so that the user may refer to it whenever necessary Warnings and Cautions To use this product safely be sure to observe the contents of the following ...

Page 3: ...chine without understanding the instructions Do not use inappropriately Use of the product for any purpose other than those specified in this manual may result in personal injury or property damage Be sure to use the unit in accordance with the specifications described in 6 Specifications in this manual Disassembly maintenance and inspection Shut off air supply Performing these tasks when air supp...

Page 4: ...nected directly to the piping may cause many problems e g noise caused by vibration damage to the piping operation failure of the lift and failure of maintenance Handling Do not put your hand or any other part of your body between the inductor plate and a pail Be aware that the lift when operated at 0 5MPa air pressure will generate about 270kgf press force Be sure to set the lift air regulator no...

Page 5: ...Operating Method 3 1 Description of control and valve 6 3 2 Placement of pail 7 3 3 Operation 8 3 4 Replacement of pail 9 3 5 After work 9 4 Maintenance and Inspection 4 1 Maintenance and inspection 10 4 2 Troubleshooting 11 4 3 Consumables 12 4 4 Design standard use period 12 5 Parts Disassembly Drawing and Parts List 13 6 Specifications 6 1 Unit specifications 17 6 2 Pump specifications 17 6 3 D...

Page 6: ...ence Fig 1 Part names G3 8 F air inlet Plate Pump base Plunger connection Plunger Three studs G3 4 F material outlet with check valve Bleeder valve Air release plug Inductor plate flat packing type Lift base Caster wheel with brake Caster wheel Air cylinder Air motor Inductor plate tube packing type Lower pump Silencer Tie beam Plug ...

Page 7: ...he product to make sure there is no part damaged or loosened due to vibration during transport Back Lift control switch UP DOWN PRESS Air button for inductor plate Fig 2 Names of operation part Air valve for pump Pump air regulator with pressure gauge Lift air regulator with pressure gauge ...

Page 8: ...nstall the lift in your work site Make sure the environment satisfies the following conditions A flat surface indoor area where exhaust from the pump does not affect peripheral equipment Enough space for up down movement of the lift full height of the lift 1850mm Enough space to perform maintenance 2 When using caster wheels Make sure the front caster wheel locks are both locked during pump operat...

Page 9: ...een the air source and unit 2 Select an air supply hose fitting and air equipment that satisfy the following requirements With these devices connect an air piping and the air inlet of the lift Be careful not to let the hose get caught on peripheral equipment Designed for use with air and unaffected by environment Normal operation pressure 0 7MPa or more Recommended size 3 8 inch or more Hose fitti...

Page 10: ...g pump to inductor plate Insert the lower part of the pump through the gasket into the inductor plate Rotate the holes in the gasket and flanged part of the pump to align with the bolt holes in the inductor plate Insert bolts with wave spring washers through each hole and tighten them securely Fig 6 Make sure the air release plug is positioned in the front side of the pump facing away from the ble...

Page 11: ...witch is set to PRESS If the AIR button is pushed when there is still material in a pail air bubbles will form in material When the lift stops due to a foreign object caught in the sliding part be sure to move the lift to the opposite direction BEFORE removing an object The lift may suddenly start moving if a foreign object is removed directly 3 1 Description of control and valve Refer to Fig 1 Pa...

Page 12: ...when closing tightening 3 2 Placement of pail 1 Adjust the lift control switch to DOWN before turning on air supply 2 Gradually increase lift air pressure to 0 4MPa by adjusting the lift air regulator knob Then adjust the lift control switch to UP to raise the lift to the full height 3 Turn the air release plug on the inductor plate 2 3 times counterclockwise to loosen it 4 Place a 20 litre pail r...

Page 13: ...en the lift stops due to a foreign object caught in the sliding part be sure to move the lift to the opposite direction BEFORE removing an object The lift may suddenly start moving if a foreign object is removed directly 1 When filling the delivery piping with material for the first time the air inside the piping will blow out Please follow the following procedure Put a plastic bag over the materi...

Page 14: ...supply source to disconnect air supply to the pump and open the valves on the material outlet or gun to release residual pressure inside the pump and piping Failure to shut off air may cause damage to the hoses and pipes and or leak in the valves and gun Any secondary accidents caused by the failure mentioned above are the responsibility of the users 1 Close the air valve for the pump and set the ...

Page 15: ...spect lift to ensure the following The lift operates normally and smoothly There is no air leak in air piping of the lift There is no abnormal noise during lift operation and There is no abrasion or deterioration apparently in each part of the lift Lubricate pump Lubricate pump according to the following procedure Close the air valve for the pump and set the pump air regulator knob to 0MPa With a ...

Page 16: ...t lower pump suction cannot keep up with pump movement Vacuum is caused inside lower pump Decrease air pressure until material comes out This pressure is the upper limit of normal operating pressure Connecting rod connecting air motor and lower pump is completely separated from air motor In this case parts inside of lower pump may be damaged Inspect inside lower pump first then replace damaged par...

Page 17: ...ction between the pump and inductor plate will get worn out by repetitive mounting and removal of the inductor plate Replace it with a new one when it is damaged at the time of inductor plate removal 4 4 Design standard use period Design standard use period is established for the product See the table below Use of the product beyond this period may result in personal injury or property damage Pump...

Page 18: ...13 5 Parts Disassembly Drawing and Parts List Parts Disassembly Drawing Flat Packing Type ...

Page 19: ...bow fitting 2 5 20 686652 Tapping screw 2 5 21 684611 PT elbow 4 5 22 684897 Speed controller 4 6 804819 Inductor plate assembly ー 6 1 611149 Bolt 4 6 2 631916 Wave spring washer 4 6 3 772150 Gasket 1 6 4 716337 Follower plate 1 6 5 632837 Spring pin 1 6 6 716338 Plug 1 6 7 716339 Plug 1 6 8 611102 Bolt 12 6 9 631418 Spring lock washer 12 6 10 715755 Plate 1 6 11 770115 Packing 1 6 12 770114 Packi...

Page 20: ...15 Parts Disassembly Drawing Tube packing type ...

Page 21: ...9 Coiling tube 1 5 19 686651 Elbow fitting 2 5 20 686652 Tapping screw 2 5 21 684611 PT elbow 4 5 22 684897 Speed controller 4 6 804820 Inductor plate assembly ー 6 1 611149 Bolt 4 6 2 631916 Wave spring washer 4 6 3 772150 Gasket 1 6 4 716341 Follower plate 1 6 5 632837 Spring pin 1 6 6 716338 Plug 1 6 7 716339 Plug 1 6 8 716342 Wiper holder 1 6 9 773272 Wiper 1 6 10 602769 Screw 4 6 11 716343 Pla...

Page 22: ... F G3 4 F Steel pail equivalent to JIS Z 1620 or similar plastic container Height limit 440 mm or less Model Air Inlet Material Outlet Applicable Container Primary Air Pressure Product No Model Air Inlet G3 8 F Max 1 0 MPa 0 2 0 7 MPa normal operation pressure 0 4MPa 0 60 C 0 80 C 61 0 kg Material Outlet G3 4 F Applicable Container Steel pail equivalent to JIS Z 1620 or similar plastic container H...

Page 23: ...18 6 3 Dimensions ...

Page 24: ...t enriches our repair services After filling it send it to us Trouble Information Fax Form Company name Name Address Department name Contact information Tel Fax Product name Model Duration of use 20 year month to year month SERIAL No LOT No Operation frequency Continuous Intermittent hour day week month Purchase date Sales outlet Machine conditions descriptions of the trouble ...

Page 25: ...y cause corrosion inflation or dissolution of the component parts of the product 4 Irregularity arising from repair made by other than by our firm our regional office dealer or authorized service personnel 5 Malfunction arising from modification of the product by other than authorized service personnel 6 Wear and tear of parts that must be regularly replaced in the course of normal operation such ...

Page 26: ...201601 OSA065U Manufactured by YAMADA CORPORATION INTERNATIONAL DEPARTMENT No 1 3 1 Chome Minami Magome Ohta ku Tokyo 143 8504 Japan PHONE 81 0 3 3777 0241 FAX 81 0 3 3777 0584 ...

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