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28-13-355-Rev4

8/10

BAR PLACEMENT

Carefully place Bar assembly onto vehicle.  

Take care not to damage vehicle.  

Slide Legs along Bar until foot clamp sits snug against vehicle rail.  
Secure the Claw assembly to the vehicle rail using a 5 mm Allen Key or Torque 
Wrench.  
Torque to 4 Nm.  Due to the geometry of the Everest flush rail, a small gap may 
appear between clamp and rail.  This is acceptable and has been tested.
Use a Tape Measure to ensure even Bar overhang on each side, re-adjust if 
required.  
Repeat process for remaining Bar.

11

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CHECK BAR SLOT MEASUREMENTS

Using a Tape Measure, record Leg to underside slot 
distance of each Bar in the table (right).  Ensure 
measurement is taken from the centre of the Legs 
as shown.  The ends of each bar should be the same 
measurement respectively, if not, repeat Step 11.  

BAR SLOT MEASUREMENTS

Front Bar (X)

Rear Bar (Y)

______mm x2

______mm x2

X

X = X 

X

Y

Y = Y 

Y

12

BAR SLOT COVERS

Cut Bar Slot Covers 
as per measurements 
recorded in the table 
on Step 12 and push 
into underside channel 
of front and rear Bar 
ends as shown.

NOTE 

- Bar Slot Covers to be 

inserted with flat side visible.

14

SECURE LEGS TO BARS

Given that the pivot assembly allows for 
degrees of freedom, check all plates are evenly 
arranged and bars are in the desired position/
angle before tightening M8 Hex Bolt to 7 Nm. 

13

Summary of Contents for LockNLoad Flush Rail Mounting Kit

Page 1: ...rs Tape Measure Marking Pen Optional Torque Wrench Optional TOOLS REQUIRED 3 LockNLoad Flush Rail Mounting Kit FORD EVEREST 2015 FLUSH RAIL HEAVY DUTY ROOF RACK SYSTEM 4 5 6 Please read instructions c...

Page 2: ...o the Clamp Claws When assembled onto a vehicle these will click into position 4 REMOVE LEG COVERS Using the keys supplied in the LockNLoad Leg Kit sold separately remove all Leg Covers FOOT ASSEMBLY...

Page 3: ...assembly will still have movement after securing which is intended LEG LOCATION Position front Legs onto the vehicle rail so that they are centred 55 mm from rear of front door Recommended distance be...

Page 4: ...n Legs so there is equal overhang on both sides and ideally at front and rear Follow LockNLoad Platform Vehicle Mounting instructions from Step 3 to complete install NOTE Wind Deflector if used is to...

Page 5: ...oad Leg Kit 13 14 LEG KEYS Place one key on the vehicle key ring and put the other away safely or store with the spare vehicle key Write the key number which is stamped on the key in the box provided...

Page 6: ...g Kit sold separately remove all Leg Covers FOOT ASSEMBLY Slide Rubber Foot Pads onto each Foot Extrusion INSTALLATION OF LNL CROSSBARS Slide Rubber Clamp Pads over each of the Claw Extrusions Push pa...

Page 7: ...the underside channel of each of the Bars sold separately 7 REMOVE PLATFORM HARDWARE Remove nut and washer which have been loosely pre installed as shown Remove Coach Bolt and Mounting Bracket BAR LO...

Page 8: ...S Using a Tape Measure record Leg to underside slot distance of each Bar in the table right Ensure measurement is taken from the centre of the Legs as shown The ends of each bar should be the same mea...

Page 9: ...nsert into the underside channel of each Bar end as shown 15 20 mm SECURE END CAPS TO BARS Insert the End Caps as shown A Rubber Mallet can be used to assist installation 16 Secure using Plastite Scre...

Page 10: ...eplacement keys are available from Yakima stockists visit www yakima com au or www yakima co nz to find your nearest store or contact us directly on 1800 143 548 AU or 0800 4776 722 NZ Key Number www...

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