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XYZ Machine Tools 

ProtoTRAK RX CNC control, Safety and Quick Start Guide 

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Before you clear away the Swarf, oil or coolant.  Always use a chip scraper or brush. 

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Before you make an adjustment to the part, vice, coolant nozzle or take measurements. 

 

Do not rotate the spindle by hand unless the table guard or chuck guard is open. 

 

Keep the working area clear and remove all tools (spanners, chuck keys etc.) from the 
machine before you start the machine running.  Loose items can become dangerous flying 
projectiles. 

 

Keep work area well lit.  Ask for additional light if needed. 

 

Be aware that the machine can move unexpectedly so do not lean on the machine while it is 
running. 

 

To prevent slippage and personal injury, keep the working area around the machine dry and 
clean.  Ensure there is no swarf, oil, coolant and obstacles of any kind around the machine. 

 

Avoid getting pinched in places where the spindle, table or guards create "pinch points" whilst 
the machine is in motion. 

 

Securely clamp and properly locate the workpiece in the vice, fixture or chuck.  Use proper 
tool holding equipment. 

 

For Mills: 

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Do not raise the cutting tool above the table guards without additional guarding 
measures such as a cutter guard. 

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Manual handwheels: to prevent injury during powered axes movement, keep the handle 
folded inside the hand wheel at all times except when required to hand crank the table. 

 

For Lathes 

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The safe RPM for the chuck, faceplate or job set up must never be exceeded.  The 
maximum safe RPM value must always be entered into the control before the spindle is 
started. 

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Long workpieces must not be machined without suitable supports from the tailstock 
and/or steadies. The maximum, unsupported workpiece length MUST NOT EXCEED 
300mm. 

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Material extending out the back of the headstock can present a whipping hazard.  Ensure 
the workpiece is supported with the correct equipment prior to starting the spindle. 

 

Use the correct tooling for the process being undertaken.  Never use damaged or worn tools 
and ensure the correct cutting parameters (speed, feed, and depth of cut) are used in order 
to prevent tool breakage. 

 

Prevent damage to the workpiece or the cutting tool.  Never start the machine (including the 
rotation of the spindle) if the tool is in contact with the part. 

 

Avoid large overhangs on cutting tools when not necessary. 

 

To prevent fires, keep flammable materials and fluids away from the machine, hot swarf and 
workpieces. 

 

Never change gears when the spindle is rotating 

 

Stop and disconnect the power to the machine before undertaking any cleaning or 
maintenance 

Summary of Contents for ProtoTRAK RMX

Page 1: ...t the prior written permission of XYZ Machine Tools Ltd While every effort has been made to include all the information required for the purposes of this guide XYZ Machine Tools Ltd assumes no respons...

Page 2: ...ment This machine must only be operated by trained and experienced operators The following Safety Features must be checked on a regular basis e g at the start of every shift 1 E stop a Press the E sto...

Page 3: ...ds after the lathe chuck has come to a stop Note if the spindle guards are closed again at about the same time as the delay expires due to small differences in each of the dual channel safety circuits...

Page 4: ...such as a cutter guard o Manual handwheels to prevent injury during powered axes movement keep the handle folded inside the hand wheel at all times except when required to hand crank the table For La...

Page 5: ...en the program run has been initiated by the GO key STOP halts motion during Run The red LED on the STOP key will be lit when the servos motors are not moving the machine Spindle Keys REV runs the spi...

Page 6: ...ain standard software features to work and also to allow optional software features to work Please note a number of control features designed to maximise the productivity of the machine The Touch Scre...

Page 7: ...t the back of the electrical cabinet to the Off position First close any Fly Out Windows that are open We also recommend that you complete any prompted activity such as programming an Event Press the...

Page 8: ...ent Warranty repairs exchanges do not cover incidental costs such as installation labour etc XYZ is not responsible for consequential damages from use or misuse of any of its products ProtoTRAK produc...

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