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17

CAUSES 

CURES

Not Enough Pressure 

20. Mechanical defects 

See items 14 and 15. 

21. Obstruction in liquid passages  Dismantle pump and inspect passages of impeller and casing. 

Remove obstruction. 

22. Air or gases in liquid (Test in 

laboratory, reducing pressure on 

liquid to pressure in suction line. 

Watch for bubble formation.) 

May be possible to overrate pump to the point where it will provide 

adequate pressure despite condition. Better to provide gas 

separation chamber on suction line near pump, and periodically 

exhaust accumulated gas. See item 13. 

23. Too small impeller diameter 

(Probable cause if none above) 

See item 18. 

24. Speed too low 

See item 5. 

Pump Operates For Short Time, Then Stops 

25. Incomplete priming 

Free pump, piping and valves of all air. If high points in suction line 

prevent this, they need correcting. See the section entitled Suction 

Piping.

26. Suction lift too high 

See item 3.  

27. Air leaks in suction piping 

See item 8.  

28. Air or gases in liquid 

See item 22. 

Pump Takes Too Much Power 

29. Head lower than rating; 

thereby pumping too much liquid 

Machine impeller’s OD to size advised by factory.  

30. Cavitation  

See item 13.  

31. Mechanical defects.  

See items 14 and 15.  

32. Suction inlet not immersed 

enough 

See item 16. 

33. Liquid heavier (in either 

viscosity or specific gravity) than 

allowed for 

Use larger driver. Consult factory for recommended size. Test liquid 

for viscosity and specific gravity.  

34. Wrong direction of rotation 

See item 6. 

35. Casing distorted by excessive 

strains from suction or discharge 

piping

Check alignment. Examine pump for friction between impeller and 

casing. Replace damaged parts.  

36. Shaft bent due to damage – 

through shipment, operation, or 

overhaul 

Check deflection of rotor by turning on bearing journals. Total 

indicator run-out should not exceed 0.002” on shaft and 0.004” on 

impeller wearing surface.  

37. Mechanical failure of critical 

pump parts  

Check bearings and impeller for damage. Any irregularity in these 

parts will cause a drag on shaft.  

38. Misalignment 

Realign pump and driver.  

39. Speed may be too high (brake 

hp of pump varies as the cube of 

the speed; therefore, any increase 

in speed means considerable 

increase in power demand.) 

Check voltage on motor. 

40. Electrical defects 

The voltage and frequency of the electrical current may be lower 

than that for which the motor was built; or there may be defects in 

motor. The motor may not be ventilated properly due to a poor 

location. 

41. Mechanical defects in turbine, 

engine or other type of drive 

exclusive of motor 

If trouble cannot be located, consult factory. 

Summary of Contents for GOULDS AC8743

Page 1: ...AC 8300 Series BASE MOUNTED CENTRIFUGAL PUMP INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS INSTALLER PLEASE LEAVE THIS MANUAL FOR THE OWNER S USE INSTRUCTION MANUAL AC8743...

Page 2: ......

Page 3: ......

Page 4: ...tions When used the safety alert symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD Your Series 8300 pump should have the safe...

Page 5: ...nsulation is required Failure to follow these instructions could result in serious personal injury or death or property damage Mechanical Safety WARNING Unexpected Startup Hazard Disconnect and lockou...

Page 6: ...he installation must be evaluated to determine that the Net Positive Suction Head Available NPSHA meets or exceeds the Net Positive Suction Head Required NPSHR as stated by the pump performance curve...

Page 7: ...y of false brinelling of the bearings LOCATION The pump should be installed as near the suction supply as possible but no less than five suction diameters with the shortest and most direct suction pip...

Page 8: ...studs extending through holes in the base plate b By adding or removing shims under the base level and plumb the pump shaft and flanges c Draw anchor nuts tight against base and observe pump and motor...

Page 9: ...alignment should be made by shimming driver only Alignment should be made at operating temperatures WARNING Unexpected Startup Hazard Disconnect and lockout power before servicing Failure to follow t...

Page 10: ...GUARD INNER GUARD LOCATE SUPPORT ARM BETWEEN OUTER GUARD ENDS ALIGN THE ARM WITH HOLES IN THE OUTER GUARD AND HOLES IN THE SADDLE BRACKET NUT MOTOR SADDLE BRACKET ATTACH TO MOTOR SADDLE THIS OPTION US...

Page 11: ......

Page 12: ...pump piping be sure to observe the following precautions Piping should always be run to the pump Do not move pump to pipe This could make final alignment impossible Both the suction and discharge pip...

Page 13: ...length as direct as possible and never smaller in diameter than the pump suction opening If the suction pipe is short the pipe diameter can be the same size as the suction opening If longer suction p...

Page 14: ...should be installed on the suction side of all pumps with a positive suction pressure for maintenance purposes Install gate valves with stems horizontal to avoid air pockets Globe valves should not b...

Page 15: ...guards in place Failure to follow these instructions could result in serious personal injury or death and property damage CAUTION Seal Damage Hazard Do not run pump dry Seal damage may occur Failure t...

Page 16: ...ugal pumps can be operated clockwise or counterclockwise when viewed from the coupling end of the pump If you wish to reverse the suction and discharge nozzles this can be accomplished with the same p...

Page 17: ...15 Figure 11 Correct Relationship of Impeller and Casing 13 5 1 9 15 7 3 11 16 8 4 12 14 6 2 10 Figure 12 Main Joint Bolts...

Page 18: ...r by plugging inlet and putting line under pressure A gauge will indicate a leak with a drop of pressure 9 Speed too low See item 5 10 Discharge head too high See item 4 11 Suction lift too high See i...

Page 19: ...15 32 Suction inlet not immersed enough See item 16 33 Liquid heavier in either viscosity or specific gravity than allowed for Use larger driver Consult factory for recommended size Test liquid for vi...

Page 20: ...connected to both the suction and discharge should exclude outside liquid Therefore it should not be necessary to go beyond the bearings stuffing box and coupling when servicing the pump BEARING LUBRI...

Page 21: ...o service until the sealing faces have been replaced or relapped Relapping is generally economical only in seals two inches in size and above CLEANING WITHOUT DISMANTLING PUMP A short section of pipe...

Page 22: ...20 SERVICE Figure 13 Mechanical View...

Page 23: ...th the hubs or by loosening the Allen set screws and sliding the hubs back on the shafts Remove the coupler hubs from the pump shaft For non spacer couplers loosen set screws and slide flanges back on...

Page 24: ...he pump by starting on the outboard end the end opposite the coupling This end locks the rotating element into position in the casing 1 Press the stationary mechanical seal seat into the gland plate u...

Page 25: ...s of grease 8 Using gloves slide the heated bearing onto the shaft against the shaft shoulder See Figure 19 Figure 19 Installing Bearing 9 Install the locknut and lockwasher on the outboard end of the...

Page 26: ...lf of the casing 5 Tap the stuffing boxes with a soft headed hammer to break the seal between the stuffing box and lower casing half and lift the rotating element out of the lower casing Rotating elem...

Page 27: ...g gaskets can be ordered to minimize the amount of trimming 1 Before assembling the rotating element prepare the casing and install the casing gaskets to the parting line 2 Clean the gasket surfaces o...

Page 28: ...r in the gland plates The lip seals should face away from the mechanical seal seats See Figure 18 12 Lubricate and roll the O rings into the grooves in each gland plate 13 Press the gland plates into...

Page 29: ...he bearing housing to the stuffing box with the capscrews Leave the grease relief plug out of the outboard housing until the pump is run for a minimum of two hours and the system has reached its norma...

Page 30: ...cal service requiring a minimum of down time a complete or quick change rotating element is recommended For normal service with repairs to be made in the field the following parts are recommended for...

Page 31: ...A C Pump representative The representative will need the following information in order to provide assistance 1 Complete nameplate data of the pump and motor 2 Suction and discharge pipe pressure gaug...

Page 32: ...nd we help people use water efficiently in their homes buildings factories and farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful c...

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