Xylem ecocirc XL Instruction Manual Download Page 8

NOTICE:

• Ensure that the suction pressure is never below the values specified

above, as this could cause cavitation and damage the pump.

• The inlet pressure plus the pump pressure against a closed valve

must be lower than maximum admissible system pressure.

4.3.3  De-rating table

The following table indicates percent decrease in input power draw,

with the increase in temperature of circulating water and the ambient.

Ambient

temperature

Fluid Temperature (°C)

-10

60

95

110

32°F–77°F

(0°C–25°C)

100%

100%

100%

100%

86°F (30°C)

100%

100%

80%

70%

104°F (40°C)

100%

100%

70%

55%

4.4  Piping requirements

Precautions

CAUTION:

• Use pipes suited to the maximum working pressure of the

pump. Failure to do so can cause the system to rupture,

with the risk of injury.

• Make sure that all connections are performed by qualified

installation technicians and in compliance with the regula-

tions in force.

• Do not use a shut-off valve on the discharge side in the

closed position for more than a few seconds. If the pump

must operate with the discharge side closed for more

than a few seconds, a bypass circuit must be installed to

prevent overheating of the water inside the pump.

Piping checklist

• Pipes and valves must be correctly sized.

• Pipe work must not transmit any load or torque to pump flanges.

• Be sure to minimize any pipe-strain on the pump:

– Support suction and discharge piping by the use of pipe hang-

ers near the pump.

– Line up the vertical and horizontal piping so that the bolt-holes

in the pump flanges match the bolt-holes in the pipe flanges.

– Do not attempt to spring the suction or discharge lines in posi-

tion. This may result in unwanted stress in the pump body,

flange connections and piping.

– The code for pressure piping (ANSI B31.1) lists many types of

supports available for various applications.

4.5  Electrical requirements

• The NEC, CEC and local codes must be followed at all times. If a

branch circuit is fitted with ground fault circuit breaker, ensure that

the circuit breaker is suitable for use with inverter-driven appliances.

Electrical connection checklist

Check that the following requirements are met:

• The electrical wires are protected from high temperature and vibra-

tion.

• The current type and power supply voltage connection must corre-

spond to the specifications on the name plate on the pump.

• Use wires at least 14 AWG to supply power to the pump. Follow all

local and NEC wiring codes and practices.

• High voltage conduit must connect to one 20mm to 1/2" npt adapt-

er (factory supplied and installed).

• Low voltage conduit can be connected using 16mm to 1/2" npt fit-

tings (field supplied).

The electrical control panel checklist

NOTICE:

The electrical supply must match the electrical rating of the pump. Im-

proper combination could fail to guarantee protection of the unit.

Check that the following requirements are met:

• The control panel circuit breaker is sized properly to protect the

pump against short-circuit.

• Both single and 3–phase pumps have built in overload and thermal

protection, no additional overload protection is required.

The motor checklist

Electrical supply and grounding wires must be suitable for at least

194°F (90°C).

4.6  Pump installation

1. Install the pump according to the liquid flow direction.

– The arrow on the pump housing shows the flow direction

through the pump body.

– The pump must be installed with the motor in a horizontal posi-

tion. For more information about allowed positions, refer to the

following image:

A0023_a_sc

Figure 1: Allowed pump installation

2. If necessary, rotate the position of the motor for better visibility of

the user interface.
Section 4.7 below describes the procedure of changing of motor

orientation.

3. If applicable, install the thermal insulation shells.

– Only use the pump thermal shells that are included in the deliv-

ery. Do not insulate the motor housing, the electronics can over-

heat and cause the pump to thermally overload.

– The thermal shells that are included with the pump must only be

used in hot water circulation applications with fluid temperature

above 68°F (20°C). The thermal shells are permeable to water

vapor.

– If the customer installs vapor barrier insulation for cold water ap-

plication, then the pump housing must not be insulated above

the motor flange. The drain opening must be kept unobstructed

in order that the accumulated condensation can run out.

NOTICE:

Improper installations shown above can cause the pump to fail prema-

turely and create an electrical hazard and/or damage caused by water

leakage.

4  Installation

6

ecocirc

®

 XL INSTRUCTION MANUAL

Summary of Contents for ecocirc XL

Page 1: ...INSTRUCTION MANUAL P2002548 Rev E Single Phase Pump Three Phase Pump ecocirc XL...

Page 2: ......

Page 3: ...Connection assignment 9 5 System Description 9 5 1 User interface 9 5 1 1 User interface locking unlocking 9 5 2 Functions 9 5 2 1 Control Modes 9 5 2 2 Temperature dependent control modes 10 5 2 3 N...

Page 4: ...lts causes and remedies 14 9 Other Relevant Documentation or Manuals 15 9 1 Embedded Software and Driver Software License Agreement 15 10 Product warranty 15 Table of Contents 2 ecocirc XL INSTRUCTION...

Page 5: ...ar radiation unless Xylem has been informed and ap propriate actions have been agreed upon Recycling guidelines Always follow local laws and regulations regarding recycling 1 4 Spare parts WARNING Onl...

Page 6: ...f the pump NOTICE Do not use this pump to handle liquids containing abrasive solid or fibrous substances toxic or corrosive liquids potable liquids other than water or liquids not compatible with the...

Page 7: ...nual lifting or handling Always lift the pump by the motor housing or pump body If the pump weight exceeds the manual handling limits use lifting equipment with lifting straps A0022_a_sc 4 2 Tools req...

Page 8: ...ra tion The current type and power supply voltage connection must corre spond to the specifications on the name plate on the pump Use wires at least 14 AWG to supply power to the pump Follow all local...

Page 9: ...lb 1 2 M8 170 in lb 1 2 M10 340 in lb 3 M10 340 in lb CAUTION Check for the presence of leaks after reassembling the pump 4 8 Electrical installation Precautions WARNING Make sure that all connections...

Page 10: ...e 7 Connection diagram for three phase models CAUTION Connect the low voltage circuits of the electronic drive only to Safety Extra Low Voltage SELV circuits The circuits pro vided for use with extern...

Page 11: ...control indicator Hot Surface Burn hazard During normal operation the pump surfaces may be so hot that only the buttons should be touched to avoid burns 5 1 1 User interface locking unlocking The use...

Page 12: ...d See Figure 6 Connection diagram for single phase models on page 8 Start stop terminals for three phase models are 13 and 14 See Figure 7 Connection diagram for three phase models on page 8 NOTICE Th...

Page 13: ...l on www bellgos sett com NOTICE The differential sensor cables shall not exceed 65 ft 5 2 8 Communication bus The pumps have two built in RS 485 communication channels Single phase pumps The standard...

Page 14: ...TE The communication setup menu is available only on display and not through communication bus 6 1 2 Change the control mode The pump can be controlled by a BMS Building management system or other dev...

Page 15: ...y two pumps in parallel menu The following procedure must be executed during the start up phase of the pump 1 Enter the two pump sub menu when the display is showing TWMA two pump master or TWSL two p...

Page 16: ...malfunction Switch off the pump for 5 minutes and then power on If the problem persists contact local B G repre sentative A02 High temperature of the fluid Check water temperature value A03 Automatic...

Page 17: ...ch date of shipment shall not be greater than af ter receipt of notice that the goods are ready to ship whichever shall occur first unless a longer period is specified in the product documen tation th...

Page 18: ...k e damaged due to abnormal con ditions vibration failure to properly prime or operation without flow f damaged due to a defective power supply or improper electrical protection or g damaged resulting...

Page 19: ......

Page 20: ...es and advanced analytics solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination o...

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