Xylem CentriPro AQUAVAR CPC4 FD Series Supplement Manual Download Page 2 | Manualshive

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SAFETY

Use of Warnings and Notes ...................................................................................................................................................3

INSTALLATION

Application ..............................................................................................................................................................................4
Input Disconnect Features and Functions ...........................................................................................................................4
Installation Flow Chart ............................................................................................................................................................6
Preparing for Installation (Supplement to Aquavar CPC-01/U1 User’s Manual) .............................................................7
Installing the Drive (Supplement to Aquavar CPC-01/U1 User’s Manual) .......................................................................9
Installing the Wiring (Supplement to Aquavar CPC-01/U1 User’s Manual) ................................................................. 10

MAINTENANCE

Maintenance Intervals ......................................................................................................................................................... 14
Drive Module Fan Replacement ........................................................................................................................................ 14
Enclosure Fan Replacement – NEMA 12 Enclosures ....................................................................................................... 15
Enclosure Air Filter Replacement – NEMA 12 Enclosures............................................................................................... 16

TECHNICAL DATA

Ratings (Supplement to Aquavar CPC-01/U1 User’s Manual) ........................................................................................ 19
Input Power Connections (Supplement to Aquavar CPC-01/U1 User’s Manual) ........................................................ 20
Motor Connections .............................................................................................................................................................. 26
Cooling – R7/R8 .................................................................................................................................................................... 26
Dimensions and Weights (Supplement to Aquavar CPC-01/U1 User’s Manual) ......................................................... 27
Applicable Standards .......................................................................................................................................................... 34

INDEX

TABLE OF CONTENTS

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Summary of Contents for CentriPro AQUAVAR CPC4 FD Series

Page 1: ...AQUAVAR CPC FD Variable Speed Drive with Fused Disconnect SUPPLEMENT TO THE INSTALLATION AND OPERATION MANUAL IM167 SUPPLEMENT MANUAL IM250R02...

Page 2: ...Aquavar CPC 01 U1 User s Manual 10 MAINTENANCE Maintenance Intervals 14 Drive Module Fan Replacement 14 Enclosure Fan Replacement NEMA 12 Enclosures 15 Enclosure Air Filter Replacement NEMA 12 Enclos...

Page 3: ...ut voltage interruption if the external run command is on WARNING When the AQUAVAR CPC with Input Disconnect is connected to the line power the Motor Terminals T1 T2 and T3 are live even if the motor...

Page 4: ...ath Application This manual contains supplemental information that is unique to Aquavar CPC input dis connect configurations FD suffix Refer to the base manual Aquavar CPC User s Manual IM167 for all...

Page 5: ...Input Disconnect standard configurations and identify the major components R1 R4 R5 R6 R7 R8 NEMA 1 12 NEMA 1 12 NEMA 1 12 Enclosures Enclosures Enclosures Aquavar CPC Drive Control Panel Operating H...

Page 6: ...r Installation R7 R8 Lifting the Drive installation on page 7 Drive Identification on page 8 Suitable Mounting Location on page 9 PREPARE the Prepare the Mounting Location R7 R8 Prepare the Mounting M...

Page 7: ...on site 2 Remove the cabinet side panels from NEMA 1 and 12 enclosures for access to the cabinet pallet mounting bolts Six 6 torx screws hold each cabinet side panel in place Leave the side panels off...

Page 8: ...found on the identification label CPC 4 370 1 FD AQUAVAR Series Voltage 2 208 240 Volt 4 480 Volt 5 575 Volt Amps 370 Amps See Technical Section NEMA Enclosure Rating 1 NEMA 1 2 NEMA 12 Fused Disconne...

Page 9: ...n Preparing for Installation are met Frame sizes R7 and R8 have mounting holes inside the enclosure base See NEMA 1 and 12 R7 R8 Mounting Dimensions on page 28 Where it is not possible to use either m...

Page 10: ...iring or control wires when power is applied Never connect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconne...

Page 11: ...ng connection points Refer to the Aquavar CPC User s Manual for control connections to the drive INSTALLATION R1 R4 NEMA 1 12 Enclosures Aquavar CPC R5 R6 NEMA 1 12 Enclosures I O Conduit Top Motor Te...

Page 12: ...e The following figure shows the Standard Input Disconnect floor mounted wiring connection points Refer to the Aquavar CPC User s Manual for control connections to the drive R7 NEMA 1 12 Motor Termina...

Page 13: ...the Aquavar CPC to line power Follow the procedure in the Aquavar CPC User s Manual Before proceeding with the insulation resistance measurements check that the Aquavar CPC is disconnected from incomi...

Page 14: ...ll Every 6 years See Maintenance in Aquavar module fan CPC User s Manual Replace enclosure NEMA 12 Every 3 years See Frame Sizes R7 R8 NEMA fan s 12 Enclosures on page 15 For other frame sizes see Mai...

Page 15: ...de the cabinet 3 Undo the four fastening screws at the corners of the fan frame The screws are through bolts with nuts on the inside of the cabinet Do not drop the hardware into the drive 4 Remove the...

Page 16: ...acket and replace as appropriate 4 With the filter in the filter bracket align the hooks on the bracket with the slots in the enclosure base and press the hooks up into the slots 5 Slide the filter br...

Page 17: ...ll the center bracket first Install the 2nd bracket overlapping the center bracket by to the left Install the 3rd bracket overlapping the center bracket by to the right 1st filter retaining bracket 1s...

Page 18: ...ters NOTE When installing DUSTLOK filter media the white side must face to outside of the cabinet and the orange side faces in Be sure to tuck the filter edges into the groove around the entire filter...

Page 19: ...y Use Frame Size AQUAVAR CPC FD I2N PN I2hd Phd see below A HP A HP CPC4245xFD 245 200 192 150 R7 CPC4316xFD 316 250 240 200 R8 CPC4368xFD 368 300 302 250 R8 CPC414xFD 414 350 368 300 R8 CPC486xFD 486...

Page 20: ...drive s power circuitry 208 240 Volt Fuses 208 240 Volt Base Drive Input Fuse Ratings Drive Amps Bussmann HP Identification Frame 600V Type Size 1 CPC2004xFD R1 15 KTK R 15 2 CPC2007xFD R1 15 KTK R 1...

Page 21: ...D R3 50 JJS 50 30 CPC4044xFD R3 100 JJS 100 40 CPC4059xFD R4 100 JJS 100 50 CPC4072xFD R4 100 JJS 100 60 CPC4077xFD R5 125 170M1368 75 CPC4096xFD R5 125 170M1368 100 CPC4124xFD R6 160 170M1369 125 CPC...

Page 22: ...75 CPC5077xFD R6 125 170M1368 100 CPC5099xFD R6 125 170M1368 125 CPC5125xFD R6 160 170M1369 150 CPC5144xFD R6 200 170M1370 NOTE x represents both NEMA 1 and NEMA 12 enclosures Input Power Cables Wirin...

Page 23: ...n lbs 12 in lbs 3 CPC2012xFD R1 4 5 CPC2017xFD R1 35 in lbs 7 5 CPC2024xFD R2 8 6 7 in lbs 8 10 CPC2031xFD R2 62 in lbs 6 12 in lbs 18 in lbs 15 CPC2046xFD R3 3 3 3 20 CPC2059xFD R3 62 in lbs 18 in lb...

Page 24: ...1 0 1 0 1 0 62 in lbs 55 in lbs 180 in lbs 60 CPC4077xFD R4 1 0 62 in lbs2 75 CPC4096xFD R5 1 0 2 0 70 in lbs 132 in lbs 100 CPC4124xFD R6 300 MCM 3 x 3 0 200 in lbs 300 MCM 300 MCM 250 in lbs 125 CPC...

Page 25: ...CPC5011xFD R2 15 CPC5017xFD R2 20 CPC5022xFD R3 3 3 3 25 CPC5027xFD R3 62 in lbs 18 in lbs 24 in lbs 30 CPC5032xFD R4 1 40 CPC5041xFD R4 18 in lbs 2 50 CPC5052xFD R4 1 0 1 0 1 0 50 in lbs 62 in lbs 5...

Page 26: ...enclosure 152 mm 6 in Requirement R7 R8 Free space above enclosure None required for cooling R7 R8 Free space at sides of enclosure None required for cooling R7 R8 Also see Additional Free Space Recom...

Page 27: ...1117 44 0 1175 46 3 1175 463 a 5 5 0 2 5 5 0 2 6 5 0 25 6 5 0 25 6 5 0 25 9 0 0 35 b 10 0 0 4 10 0 0 4 13 0 0 5 13 0 0 5 14 0 0 55 14 0 0 55 c 5 5 0 2 5 5 0 2 8 0 0 3 8 0 0 3 8 5 0 3 8 5 0 3 d 5 5 0 2...

Page 28: ...for each frame size Variations within each frame size due to components associated with voltage current ratings and options are minor En Weight closure R1 R2 R3 R4 R5 R6 R7 R8 kg lb kg lb kg lb kg lb...

Page 29: ...s R1 R2 R3 R4 Ref mm in mm in mm in mm in W 198 7 8 198 7 8 260 10 2 260 10 2 H 729 28 7 829 32 6 1013 39 9 1147 45 2 D 283 11 2 295 11 6 304 11 9 332 13 1 NOTE 088A 2 114A 2 and 097A 4 NEMA 1 12 unit...

Page 30: ...mm in mm in mm in mm in W 222 8 7 222 8 7 267 10 5 267 10 5 H 744 29 3 844 33 2 1030 40 6 1163 45 8 D 283 11 2 295 11 6 304 11 9 332 13 1 NOTE 088A 2 114A 2 and 097A 4 NEMA 1 12 units are R4 frame bas...

Page 31: ...MA 1 R5 R6 Dimensions R5 R6 Ref mm in mm in W 713 28 1 713 28 1 H 212 47 7 1212 47 7 D 484 19 1 484 19 1 NOTE 088A 2 114A 2 and 097A 4 NEMA 1 12 units are R4 frame base drives in R5 enclosures R5 encl...

Page 32: ...MA 12 R5 R6 Dimensions R5 R6 Ref mm in mm in W 734 28 9 734 28 9 H 1371 54 0 1371 54 0 D 484 19 1 484 19 1 NOTE 088A 2 114A 2 and 097A 4 NEMA 1 12 units are R4 frame base drives in R5 enclosures R5 en...

Page 33: ...W 806 31 7 806 31 7 NEMA 12 H 2377 93 6 2377 93 6 D 659 25 9 659 25 9 Additional Free Space Recommendations In addition to the free space requirements for cooling Cooling R7 R8 allow 800 mm 31 5 in in...

Page 34: ...e installation rules of this manual are followed C US UL UL C UL LISTED Refer to the Aquavar CPC User s Manual IM167 index for topics not listed here A air flow 26 C cable requirements input power 22...

Page 35: ...onnect input power cable wire requirements 22 fuses 20 installation flow chart 6 preparation 7 L label type code 8 location mounting 9 M maintenance drive module fan replacement 14 enclosure fan repla...

Page 36: ...y kind and e Reimbursement for loss caused by interruption of service For purposes of this warranty the following terms have these definitions 1 Distributor means any individual partnership corporatio...

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