Xtreme XR1555 Operation And Safety Manual Download

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Operation Manual

Do Not Operate Tags

Lockout / Tagout

Summary of Contents for XR1555

Page 1: ...and Safety Manual PN 24988 000 Cummins Tier 4 Final Pre delivery Inspection Report must be completed upon placing unit in service Please use QR link or visit www xmfg com warranty pre delivery inspection report to register online ...

Page 2: ... aerial work platform manufacturer which has manufacturing facilities in the US UK New Zealand as well as a global sales distribution network Find out more about Snorkel at www snorkellifts com Xtreme Manufacturing 8350 Eastgate Road Henderson NV 89015 USA Contact Us T 1 800 497 1704 T 1 702 636 2969 F 1 702 636 4943 E info xmfg com Pre delivery Inspection Report must be completed upon placing uni...

Page 3: ... 46 Pre Operation Inspection Checklist 48 Functional Tests 49 Operator Maintenance 50 Before Starting Telehandler 51 Starting Telehandler 51 Normal Starting 51 Jump Starting 52 After Extended Shutdown Or Oil Change 52 Operating the Engine 52 Warning Indicators 53 Description Page Introduction General 5 Replacement Manuals 5 Model Serial Plate 5 Orientation 5 Safety Safety Disclaimer 6 Signal Words...

Page 4: ...ents 60 Attachment Disclaimer 60 Fork Ratings 60 Standard Carriage Operation 61 Fork Positioning Carriage Operation 61 Quick Attach System 62 Load Handling 65 Boom Lift Point 66 Suspended Loads 66 Pick Up a Load 66 Carry a Load 66 Place a Load 67 Load Shift 67 Tow Pin Pintle Hook Optional 67 Elevating Personnel 67 Load Capacity Charts 69 Frame Leveling 71 Preventive Maintenance Establishing a Main...

Page 5: ...actice safe use of telehandler controls in a safe clear area BEFORE you operate this telehandler on a work site It is your responsibility to observe applicable laws and regulations and to follow manufacturer s instructions on telehandler operation and maintenance Replacement manuals for the XR1555 Telehandler can be ob tained by contacting our parts department by phone or visit ing our website Xtr...

Page 6: ...ention to the safety sign and designate a degree or level of hazard seriousness ThesignalwordsusedinthismanualareDANGER WARNING and CAUTION Warning Caution Caution Danger Warning Signal Words Safety Disclaimer Safety Symbols Safety DANGER Red used with the safety alert symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Orange used...

Page 7: ...T Operate If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Forklift Know First Aid Instructions An...

Page 8: ...ning Telehandler Tip Over Can Cause Death Or Serious Injury DO NOT Raise Boom While Traveling On A Slope Danger Keep A Safe Distance From Electrical Lines Pinch Points Hands DO NOT Use Ether As A Starting Aid DO NOT Allow Riders On Auxiliary Attachments Set Parking Brake To OFF Disengage Parking Brake DO NOT Jump If TelehandlerTips Keep Seat belt ON And Brace Yourself Tip Over Hazard Especially Tr...

Page 9: ...ation or alter ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the telehandler Under Occupational Safety and Health Administration OSHA rules employers are required to train worker...

Page 10: ...nd sewers Underground objects could cause death or serious injury Warning Operate the telehandler only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and telehandlers in the work area Knowtherulesformovementofpeopleandtelehandlers on the work site Fol...

Page 11: ...each work shift Perform the pre operation inspection first DO NOT perform the pre operation inspection with the engine running or hot Contact with moving or heated parts could cause death or serious injury Perform the pre operation inspection and functional tests in an open area and away from any other obstacles or equipment In spections and functional tests may require assistance Keep the assista...

Page 12: ...boom above horizontal Remain securely fastened in the seat belt Keep your head body and limbs within the ROPS FOPS structure Brace yourself and hold on firmly Lean away from the point of impact Stay on the telehandler and ride out the roll over or tip over If the telehandler cannot be leveled using the frame sway control do not attempt to raise or place load Reposition telehandler or have the surf...

Page 13: ...elehandlers can tip over resulting in death serious injury or property damage Keep the telehandler stable by following these and other appropriate guidelines Adjust speed for terrain and conditions Avoid obstacles by driving around them rather than over them when possible Start stop travel steer and brake smoothly Load unload and turn the telehandler on level ground when possible Slow down for tur...

Page 14: ...l grade urea does not meet the specifications required and the aftertreatment system may be damaged Load Safety Warning Failure to follow proper safety procedures when lifting lowering and traveling with a load could result in death serious injury or property damage DO NOT exceed telehandler capacity of 15 000 pounds The total rated capacity of the forks being used must equal or exceed telehandler...

Page 15: ...enance is required Telehandler Maintenance Warning Follow the manufacturer s instructions for proper maintenancetomakesurethetelehandlercontinuestomeet manufacturer s specifications Failure to properly maintain the telehandler can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before begi...

Page 16: ...External contact Flush with water Eyes Flush with water including under the eyelids for at least 15 minutes and get medical attention immedi ately Flushing must begin immediately to avoid per manent eye tissue damage Internal contact Drink large quantities of water or milk to dilute stomach contents Do not induce vomiting Get medical attention immediately Warning Warning Wear eye protection when s...

Page 17: ...ten jam nuts 5 Crawl out from under the telehandler and clear the area of any unnecessary personnel 6 Carefully remove the blocking from each of the four 4 tires and tow the vehicle to a secure location Figure 4 Brake Release Bolts both sides of axle Figure 5 Brake Release Bolt Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious i...

Page 18: ...nual Labels Figure 6 Label Legend Left Figure 7 Label Legend Rear Right Quarter 36 INNER BOOM 46 47 45 35 40 38 44 26 10 12 37 10 9 48 25 53 26 10 12 37 7 19 Labels 24 12 41 36 25 35 9 42 38 43 44 39 10 12 25 8 10 26 56 6 4 3 34 57 32 ...

Page 19: ...ab View Figure 8 Label Legend Front Figure 10 Label Legend Cab Rear Quarter View Figure 9 Label Legend Rear Right Quarter 52 53 52 53 10 37 25 19 37 10 12 12 8 10 6 50 58 10 3 5 17 16 15 11 21 20 22 28 23 2 1 49 18 58 REAR GLASS 14 13 10 14 13 10 25 34 7 5 4 ...

Page 20: ...rushing Hazard 28 1 18067 200 DECAL Y HANDLE FRAM SWAY 29 1 18081 000 DECAL XRM QC 81CA 30 1 18069 000 Hydraulic Tank Fluid Level 31 1 18082 001 Warning Injection Hazard 32 2 18083 001 Warning Explosion Hazard 33 1 18086 002 Hydraulic Fluid Approved Types 34 4 18090 001 Warning Tip Over Hazard 35 2 18300 001 Warning Falling Hazard 36 2 18312 000 Warning Falling Hazard 37 4 18315 000 Tie Down Point...

Page 21: ... Replacement Labels 1 18008 000 3 18010 001 5 18013 002 DIESEL ONLY 18013 002 Ultra Low Sulphur Fuel Only Maximum Sulphur Content 15ppm 2 18004 060 4 18011 001 6 18014 003 CHECK ENGINE OIL 18014 003 Minimum Oil Speciﬁcation API CJ 4 or higher 18004 060 702 636 2969 800 497 1704 www XMFG com Parking Brake OFF ON Steering 4W 2W Crab Front and Rear Wheels Must Be Centered Before Engaging Hazard Turn ...

Page 22: ...Operation Manual 22 Operation Manual Labels 7 18015 001 8 18016 001 11 18018 002 12 18019 001 9 18017 001 10 18018 001 ...

Page 23: ...Operation Manual 23 Operation Manual Labels 13 18020 001 14 18021 001 17 18025 001 18 18026 001 15 18022 001 16 18023 001 ...

Page 24: ...Operation Manual 24 Operation Manual Labels 19 18027 001 20 18031 001 23 18034 000 24 18039 000 21 18032 001 WARNING ...

Page 25: ...Operation Manual 25 Operation Manual FULL 18069 000 18067 200 REV_A FRAME SWAY Labels 25 18041 001 26 18042 000 29 18081 000 30 18069 000 27 18066 001 28 18067 200 ...

Page 26: ...F ISO22 Synthetic Extreme Cold Climate ISO15 Hydraulic Oil Extreme Cold Climate ISO22 Hydraulic Oil Cold Climate ISO68 Hydraulic Oil AW68 High Temp ISO32 Hydraulic Oil AW32 Mobil DTE10XL Zinc Free Environmental ISO46 Hydraulic Oil AW46 18086 002 Labels 31 18082 001 32 18083 001 33 18086 002 34 18090 001 35 18300 001 36 18312 000 ...

Page 27: ...Operation Manual 27 Operation Manual Labels 18351 000 37 18315 000 38 18043 000 39 18044 000 40 18351 000 18345 000 41 18345 000 18353 000 42 18353 000 ...

Page 28: ...MAGE may result from adjusting forks when carriage is loaded CARRIAGE DAMAGE ONLY ADJUST FORKS WHEN CARRIAGE IS UNLOADED 18331 000 18332 000 DEATH or SERIOUS INJURY could result from improper operation when using tow connection DO NOT EXCEED RATED TOW CAPACITY Max vertical load 500 LBS Max tow capacity 5000 LBS DO NOT ELEVATE BOOM ABOVE 30 WHEN TOWING 49 18331 000 50 18332 000 51 18307 001 ...

Page 29: ...5 0 40 45 35 30 25 20 15 10 5 40 45 50 0 55 60 REACH FT HEIGHT FT H F B E D C A G H G F E D B C A 60 65 68 50 55 30 40 35 45 20 25 15 10 5 0 5 BO O M AN G LE 5 00 0 LB S 3 50 0 LB S 1 50 0 LB S 2 20 0 LB S 13 0 00 LB S 10 5 00 LB S 9 00 0 LB S 7 00 0 LB S 15 000 MAX FORK LOAD WITH BOOM FULLY RETRACTED ONLY LOAD RATINGS SHOWN ARE FOR VEHICLES EQUIPPED WITH FOAM FILLED OR SOLID TIRES ONLY XR1555 LOA...

Page 30: ...cess drop down electrical panel 12 Volt accessory power outlet Brake oil pressure parking brake axle lock rear wheel alignment declutch indicator transmission range tilt interlock engine warning lights Electric horn and backup alarm Declutch switch Rear view mirror Adjustable seat with seat belt Deluxe suspension seat Boom angle and frame level indicator 3600 visibility Boom angle and frame level ...

Page 31: ... Width 101 Height 8 3 Wheel Base 141 Ground Clearance 16 5 Turning Radius 14 Standard Equipment Heavy duty Frame Chassis Heavy duty Roller Boom Robust Wiring Full time Planetary 4 Wheel Drive Steering 4 Wheel Circle Crab 2 Wheel Front Back Up Alarm Open ROPS FOPS Xtreme Service Accessibility Suspension Seat Rear Axle Stabilization RAS Rear View Mirrors Attachments Standard Carriage 72 or 96 Class ...

Page 32: ...ator LED goes off and then turn the key to the START position to crank the en gine After the engine starts release the key Ignition Switch Position Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Ignition...

Page 33: ...igure 14 Service Brake Pedal Steering Wheel Turn the steering wheel left or right to steer the telehandler in the corresponding direction Figure 15 Steering Wheel Horn Button Press the horn button to sound the horn Figure 16 Horn Button Operator Seat Controls The operator seat can be adjusted four 4 ways weight suspension lumbar support fore and aft and backrest angle Figure 17 Operator Seat Opera...

Page 34: ...ht suspension lever to increase or decrease the seat cushion suspension based on the weight of the operator and comfort level desired Figure 18 Weight Suspension Lever Fore and Aft Adjustment Lever Pull the fore and aft adjustment lever outward from the seat to release the seat lock Slide the seat forward or backward to a comfortable location and release the lever to lock the seat in the desired p...

Page 35: ...y TheTelehandler is equipped with a standard two inch 2 wide retractable seat belt A three inch 3 wide retractable seat belt is available where required by local laws and regulations Figure 22 Retractable Seat Belt A and Buckle B Warning DO NOT adjust the seat or seat belt while the Telehandler is moving Keep both hands on the wheel while the Telehandler is moving to prevent loss of Telehandler co...

Page 36: ... three 3 positions 1 FIRST 2 SECOND and 3 THIRD NOTE The telehandler can be operated in three 3 forward and three 3 reverse gears Parking Brake Switch Figure 27 Parking Brake A Parking Brake Switch Guard B Parking Brake Indicator C Load Chart Set Parking Brake switch A to ON DOWN to engage the parking brake and to OFF UP to disengage the parking brake The parking brake indicator B illuminates when...

Page 37: ... and have a qualified service or repair BEFORE placing it into service again H I J M N O P Q R T U V S X X X W A B C D G E F K L B WATER IN FUEL TheWater in Fuel Indicator is displayed when water is detected in the fuel filter Drain the water by opening the petcock on the bottom of the fuel filter C LOW BRAKE PRESSURE The Low Brake Pressure indicator is displayed if the hydraulic oil pressure gets...

Page 38: ...when the exhaust temperature is higher than normal RefertotheOperationsectiononWarningIndicators and the Engine Indicator Chart Fig 64 F ENGINE SERVICE REQUIRED The Engine Service Required Indicator is displayed when a maintenance interval has been exceeded G DIGITAL CLOCK H REAR AXLE LOCKED This indicator is displayed when the telehandler is in the axle lock mode The rear axle locks when the park...

Page 39: ...for Regen 2 and Camera setup 4 2 1 5 4 3 Figure 30 Quick Access Menu X OUTRIGGER DOWN INDICATORS LEFT RIGHT Indicate that the outrigger on the left and or on the right side of the telehandler is locked in the DOWN position a Regen Push button 5 to return to the previous screen BACKUP CAMERA OPTIONAL The display automatically changes to backup camera when the transmission is in REVERSE When the tra...

Page 40: ...n Control Unit enters transmission calibration mode and it checks first for all the machine conditions necessary for a successful transmission calibration It displays a green check symbol to the right of the condition if it is met Figure 37 Transmission Calibration Machine Conditions Check Figure 38 Clutch Calibration When all of the machine conditions for calibration are met the TCU enters clutch...

Page 41: ...nd Accel can be adjusted to preference Increasing Decel will increase stop times Keep this setting to 0 3 or lower Figure 40 Adjustment Screen Adjustments Boom Up Min 35 Up Max 75 Down Min 35 Down Max 63 Accel 2 5 sec Decel 0 3 sec Lift not ELEV 0 0 sec Tele Out Min 37 Out Max 70 In Min 37 In Max 65 Accel 2 0 sec Decel 0 0 sec Fork Up Min 37 Up Max 60 Down Min 35 Down Max 60 Adjustments Fork Conti...

Page 42: ... available options The operator may disable an automatic regeneration or force a manual regeneration from this menu a manual regeneration can only be initiated if the system is requesting it Pressing the ENTER button will return to the GAUGE DISPLAY mode Figure 45 Regeneration Screen Once outriggers are fully extended the transmission is disen gaged and the frame sway is locked Frame sway lock can...

Page 43: ...s inert Tilt Thumbstick Control carriage tilt UP DOWN The Joystick Enable trigger if so equipped needs to be de pressed in order for the joystick to be operational This avoids unintended joystick moves such as hitting the joystick with your elbow etc NOTE Two 2 boom functions can be performed at the same time by moving the handle into the corner between 2 functions 18408 001 AUX CONTROL AUX CONTRO...

Page 44: ...vel the telehan dler before lifting any weight The Boom Maintenance Stand is an optional safety equip ment used to support the boom during any and maintenance activities where the boom is raised When preparing to set boom stand Make sure machine is on a flat level ground and machine has no load on the forks Raise machine boom to 40 degrees for clearance and re move latch and pin from boom stand we...

Page 45: ...rator These letters indicate boom extension as it corresponds to the load capacity charts Figure 55 Boom Extend Letters Frame Level Indicator The frame level indicator is mounted on the upper right corner of the operator s cab The frame level indicator allows the operator to view if the Telehandler has been positioned in a level condition Figure 56 Frame Level Indicator Figure 57 XR1555 Lifting Po...

Page 46: ...seat belt or mounting hardware is defective it may not properly re strain the operator resulting in death or seri ous injury DO NOT operate the telehandler until the seat belt or mounting hardware is replaced if worn or damaged The seat belt MUST be worn while operating the tele handler Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To perform the pr...

Page 47: ...ds after Warning handling these items California Proposition 65 Warning Wear eye protection when starting a telehan dler with jump start cables Improper jump start procedures could cause the battery to explode which could result in death or seri ous injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start the telehandler when travel selec...

Page 48: ...heck that carriage fork pins are straight and in place to prevent forks from changing position or coming off the carriage Check front and rear sway cylinders and hoses for leaks or any other damage Check mirrors for cracks cleanliness and proper adjustment Check engine compartment for Loose or damaged belts hoses and radiator fan blades Check electrical connections on rear sway cylinder Bent flang...

Page 49: ...erate the boom control handle left and right to retract and extend boom Operate the attachment tilt thumb stick up and down to tilt the attachment Operate the sway control handle left and right to frame sway left or right Operate the auxiliary attachment control if an auxiliary attachment is being used Turn work lights on and off Press the horn button to sound the horn Place the travel select leve...

Page 50: ...essary B Figure 60 Check Battery Case and Terminals Figure 62 Check Coolant Reservoir Level Add Coolant if Necessary Figure 63 Store Operation Manual in Protective Case Behind Seat DO NOT remove a hydraulic tank filler cap un less it is cool enough to touch with bare hands Warning HOT COOLANT Never remove the radiator cap while the engine is hot The cooling system is under pressure Hot cool ant co...

Page 51: ... seat for position and comfort Refer to Seat Adjustment section in this manual 4 Adjust mirrors this may require assistance 5 Adjust the side console control panel 6 Fasten seat belt 7 Make sure the travel select lever is set to NEUTRAL N and the Parking Brake is ON engaged NOTE The engine will only start when the travel select lever is in NEUTRAL N and the Parking Brake switch is ON engaged Figur...

Page 52: ... Parking Brake switch Jump Starting Jump Start or replace the battery of the Telehandler when the battery is discharged to the point that it will not crank the starter Lead acid batteries produce flammable and potentially ex plosive gases To avoid death or serious injury when check ing testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and open flames away f...

Page 53: ...ce the motor starts If the motor does not start DO NOT crank the starter motor con tinuously for more than 15 seconds Failure to release the key after the motor has started or continuous cranking can damage the starter motor Jump start only with a power source with the same volt age as the stalled Telehandler Turn off all lights and accessories on the stalled Telehandler to prevent them from opera...

Page 54: ...engine is operating normally but there are one or more minor faults with the engine electronic management system The Check Engine Indicator displayed with a steady Engine Shutdown Indicator shows there are one or more severe faults with the engine electronic management system and the engine is operating at reduce power The Check Engine Indicator displayed with a flashing Engine Shutdown Indicator ...

Page 55: ...LOW ADD DEF ON FLASH DEF LEVEL CRITICALLY LOW ENGINE POWER WILL BE DERATED SOON ADD DEF AS SOON AS POSSIBLE ON ON FLASH DEF LEVEL IS ZERO ENGINE POWER DERATED OR LIMITED TO IDLE ADD DEF IMMEDIATELY ON EXCESSIVE SOOT LOADING MANUAL ESC REGEN RECOMMENDED ON ON SERIOUS SOOT LOADING MANUAL ESC REGEN REQUIRED ENGINE OPERATING WITH REDUCED POWER FLASH ON HIGH EXHAUST TEMP MANUAL ESC REGEN IN PROCESS ON ...

Page 56: ... stop the engine as soon as it can be safely done The engine must remain shut down until the engine can be repaired When illuminated the yellow WARNING or CHECK ENGINE lamp indicates that the engine is in need of repair at the first available opportunity Another function of the WARNING or CHECK ENGINE lamp yellow lamp is to flash for 30 seconds at key ON when one of the following occurs Maintenanc...

Page 57: ... sideways Crab steering is useful in a congested work site to line up to a loading location Crab Steering Two wheel 2W steering allows the front wheels to turn in the same direction as the steering wheel The rear wheels remain in a fixed forward position Two wheel 2W steering is useful for traveling at higher speeds Two Wheel Front Steering 2W Four wheel 4W steering allows the front wheels to turn...

Page 58: ...e Parking Brake ON engaged and the area free of people and obstructions BEFORE starting the Telehandler 1 Start the Telehandler Refer to the Starting Telehandler section in this manual 2 Apply service brake 3 Release parking brake 4 Rotate the gear select switch to the gear desired 5 Move the travel select lever to FORWARD or REVERSE for the appropriate direction of travel 6 Release the service br...

Page 59: ...t 15 ppm Caution Shut Down Procedure 1 Park Telehandler on level ground if possible 2 Stop the Telehandler by applying the service brake ped al 3 Place the travel select lever in NEUTRAL N and set the parking brake to ON engaged 4 Lower the boom and rest carriage on ground 5 Allow the engine to idle 3 to 5 minutes before shutting it off after a full load operation This allows adequate cool down of...

Page 60: ...t of range condition exists and engine derate action is to be initiated the operator is alerted by an in cab WARNING lamp The STOP ENGINE Indicator blinks or flashes when out of range conditions continue to worsen The driver must pull to the side of the road or to a safe area when it is safe to do so to reduce the possibility of engine damage NOTE Engine power and speed will gradually be reduced d...

Page 61: ...lt in loss of load or carriage damage Always use Fork Positioning Aux Control buttons to adjust the forks BEFORE loading the carriage To move the forks outward press the Aux Control top button 1 on the front of the joystick To move the forks inward press the lower button 2 on the front of the joystick Hydraulic attachments have a maximum hydraulic pressure rating Failure to make sure the attachmen...

Page 62: ...te the telehandler until you have positive indicationthatthecarriageattachmentisfullyengaged Attachment Connection Figure 77 Drive Telehandler Forward to Align Pivot Pins A with Attach ment Hooks B 4 Raise the boom until pivot pins A have seated fully in attachment hooks B Figure 78 Raise Boom Until Pivot Pins A Are Fully Seated in Attachment Hooks B A B 1 Position the telehandler directly behind ...

Page 63: ...l or greater than 3 900 psi which is the maximum pressure of the telehandler auxiliary hydraulic system at the quick disconnect couplers could result in death or serious injury Warning Figure 82 Quick Attach Lock Lever and Quick Attach Pin Figure 79 Tilt Attachment To Align Holes B and C Between Attachment and Quick Attach Adapter B C 6 Raise the quick attach lock lever 7 With lock lever raised in...

Page 64: ...pter Figure 85 Pull Quick Attach Pin from Attachment and Quick Attach Adapter Figure 86 Lower Attachment to Ground in Level Position 9 Lower the attachment to the ground in a level position 1 Bring the telehandler to a complete stop 2 Move the travel select lever to NEUTRAL N 3 Set the parking brake switch to ON engaged 4 Extend the boom approximately 18 to 20 inches 5 With attachment 10 to 12 inc...

Page 65: ...ult from contact with or inadequate clearance with energized power lines or apparatus Never operate the telehandler in an area where active overhead power lines overhead or underground cables or other power sources exist Contacttheappropriatepowerorutilitycompanytode energize power lines or take other suitable precautions Danger DO NOT exceed the manufacturer s rated load for any auxiliary attachm...

Page 66: ...ning DO NOT exceed rated capacities Any attempt to lift or carry loads in excess of those shown on the load capacity charts could cause telehandler tip over loss of load or structural damage which could result in death serious injury or property damage Figure 88 Boom Lift Point 1 Do not exceed the load capacity of the telehandler as noted on the load chart 2 Only lift the load vertically and never...

Page 67: ...ged 3 Use the frame sway control to level the telehandler For additional information refer to the Frame Leveling section in this manual Please refer to ANSI ITSDF B56 6 for additional design and operating information regarding elevating personnel Design Requirements For A Personnel Platform 1 Platform floor must have a slip resistant surface located not more than 8 inches above the normal load sup...

Page 68: ...platform for purpose of achieving additional reach or height is Operation 7 Protection must be provided for the personnel in their normal working position on the platform from moving parts of the rough terrain telehandler that represent a hazard 8 Information prominently indicated on the platform Maximum work load including personnel and equipment Weight of empty platform 9 Provide a means so that...

Page 69: ...nly positioned on the carriage the load being centered on the forks properly sized tires properly inflated and or foam filled and the telehandler being in good operating condition Load capacity charts located on the left side of the dash panel are provided to assist the operator in determining how to safely operate the boom to pick up carry and set down a load with the telehandler including what a...

Page 70: ... where load is to be placed The structure height is 26 feet from ground level 4 The operator determines distance from front tires where load will be placed The distance in front of telehandler where load will be placed is 19 5 feet 5 Operator reads load capacity chart for attachment carriage to learn it will be safe to place the load at any boom angle with the boom extend letter E showing Figure 9...

Page 71: ...e LEFT Figure 94 Frame Sway Control Y Handle The frame sway control handle controls the frame sway right and left functions To lock the frame sway place the travel select lever in NEUTRAL or apply the service or parking brake NOTE Maximum frame sway is 22 overall or 11 each direc tion left and right A frame level indicator is mounted on the inside upper right corner of the operator s cab The frame...

Page 72: ...t grease fittings Lubricate front and rear axle cylinder pivot point grease fittings Lubricate boom roller grease fittings and chains Replace hydraulic return line filter Replace transmission filter and top off fluid as required Maintenance Schedule Every Day or 8 Hours of Operation See Pre Operation Inspection Checklist After First 50 Hours of Operation Change engine oil and filters Check air fil...

Page 73: ...50 Hour Maintenance Requirements Comply with 250 Hour Maintenance Requirements Comply with 500 Hour Maintenance Requirements Change wheel end oil Change differential oil Inspect boom chains After Every 1 000 Hours of Operation Check specific gravity of engine coolant Replace transmission fluid and filters Replace hydraulic reservoir air breather Replace hydraulic return line filter Replace hydraul...

Page 74: ...om entering this potentially dangerous area 4 If the load is in a position where it can be removed safely completely remove the load from the carriage and or attachment Otherwise leave the load in place 5 Remove boom access cover on back of boom 6 Locate needle valve on extend cylinder Loosen nut on valve then loosen valve with hex wrench 7 Fully retract boom with control handle in cab 8 When boom...

Page 75: ...demonstrated the correct use of all controls Lockout Tagout Procedure Perform the following procedure to lockout and tag out the telehandler This procedure requiring a lock and danger tags are to be used whenever the telehandler is unsafe for operation or maintenance Removing Telehandler From Service 1 Attach DO NOT OPERATE tags to steering wheel and ignition key 2 Open battery access cover 3 Set ...

Page 76: ...Operation Manual 76 Operation Manual Do Not Operate Tags Lockout Tagout ...

Page 77: ...Operation Manual 77 Operation Manual Lockout Tagout ...

Page 78: ...e 3 It is the responsibilityof the Distributor SSCto completeand return to Xtreme Manufacturinga Pre delivery InspectionRecord Warranty RegistrationForm before the act of rental loan demonstrationof the machine or deliveryto an end user In the case of direct sale to end customersthe same responsibilitylies with the end customer 4 Anyend customer SSC distributoror dealer shall not be entitledto the...

Page 79: ...d for warranty by any other meansmay be refused and returned unless prior approvalis agreedwith Xtreme 7 At the directionof the Xtreme ManufacturingWarranty department any componentpart s of Xtreme Manufacturingproductsto be replacedor repaired under this warranty programmust be returned freight prepaidfor inspection An RMA Returns material authorization must be requestedfrom Xtreme ManufacturingW...

Page 80: ...replacement When a Distributor SSC Customerperceivea warranty issue to exist the followingsteps must be adheredto Customer SSC Distributorto placea purchaseorder for genuineXtreme Manufacturingreplacement parts Xtreme Manufacturingto dispatchparts via the requestedmethod in line with the required response time Confirmationthat a qualifiedtechnicianis availableto replace the part and that this pers...

Page 81: ...rmal wear of componentparts may vary with the type applicationor type of environmentin whichthe machinemay be used suchas but not limited to sandblastingapplications 5 Routine maintenance routine maintenanceitems and minor adjustmentsare not coveredby this warranty includingbut not limitedto hydraulicfluid filters and lubrication paint and decalsenginetune up brake adjustmentsetc Xtreme Manufactur...

Page 82: ...t make all warranty claimsthroughthe local Xtreme ManufacturingauthorizedDistributor SSC Dealer Warranty supportshouldbe from the Distributor SSC Dealer from whomthe Xtreme Manufacturingproductwas purchased Where Xtreme Manufacturingequipmentis supplieddirectly from the factory the endcustomer if unableto contacta Distributor SSC Dealer may contactthe Xtreme ManufacturingWarranty Departmentfor fur...

Page 83: ...ment or repair Powertrain and all other componentsnot listed above 2 years or 2 000 hours parts replacement or repair Parts held in a Distributor s stock 12 months from date of invoice subject to adequate storage protection Parts sold non warranty 6 months from date of invoice Batteries suppliedon new machines 6 months from warranty registration date Other specifically excludedparts Fuel injectors...

Page 84: ...702 636 2969 800 497 1704 www XMFG com PN 24988 000 XR1555 Tier 4 Final Cummins Pre delivery Inspection Report must be completed upon placing unit in service Please use QR link or visit www xmfg com warranty pre delivery inspection report to register online ...

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