Xtreme M90U-80 User & Installation Manual Download Page 12

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Xtreme Power Conversion Corporation

M90U-80 & 140 User’s Manual

Page 12

Uninterruptible Power Supply

2.6.3 Rear View

Unlock and open the rear door and you will see the UPS rear panel. There is a battery breaker for internal batteries

(M90U-80 only) and wiring terminal blocks.

M90U-80

M90U-140

Figure 2-10 Rear View

2.7 Internal Mechanisms

2.7.1 Breakers

After opening the front door, there are three breakers, Input Breaker (Q1), Maintenance Breaker (Q2) and Output

Breaker (Q3).

For the M90U-80, there is a battery breaker for internal battery modules located on the rear.

Battery Breaker

Terminal blocks

Summary of Contents for M90U-80

Page 2: ...2InstallationEnvironment 5 2 3Unpacking 6 2 4MovingtheCabinet 8 2 5 Types of UPS Cabinet 9 2 6 Exterior 9 2 7 Internal Mechanisms 12 2 8 Control Panel 15 2 9IntroductionofModules 16 2 10 Power Cable 20 2 11 Wiring 22 2 12 Power Module Installation 23 2 12BatteryModuleInstallation 23 3 Operation Mode and UPS Operation 26 3 1 Block Diagram of UPS 26 3 2 Operation Mode 27 3 3 UPS Operation 30 4 Contr...

Page 3: ...2 Extra Comm Slot 67 5 3 Local Communication Ports RS232 USB 67 5 4 SNMP Slot 67 6 Troubleshooting 68 7 Service 70 7 1ReplacementProceduresOfPowerModule 71 7 2 Replacement Procedures Of STS Module 71 7 3 Replacement Procedures Of Battery Module 71 7 4 Replacement Procedures Of Air Filter 71 8 Specifications 72 9 ObtainingService 74 10 Xtreme Power Conversion Limited Warranty 75 ...

Page 4: ...heck for Hazardous Voltage between all terminals including the protective earth Risk of Voltage Backfeed The isolation device must be able to carry the UPS input current 1 2 EMC WARNING This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent disturbances 1 3 Installation Information WARNING Inst...

Page 5: ...local recycling reuse or hazardous waste center Do not discard waste electrical or electronic equipment WEEE in the trash For proper disposal contact your local recycling reuse or hazardous waste center 2 Installation 2 1 Initial Inspection 1 Visually examine for any damage inside and outside of packaging from the process of transportation If any damage report it to the carrier immediately 2 Verif...

Page 6: ...e and ventilation 8 For safety concerns we suggest that you shall Equip with CO2 or dry powder fire extinguishers near the installation area Install the UPS in an area where the walls floors and ceilings were constructed by fireproof materials 9 Do not allow unauthorized personnel to enter the installation area Assign specific personnel to keep the UPS key 2 3 Unpacking 1 Use a forklift to move th...

Page 7: ...t of the cabinet Then remove two side panels Refer to Figure 2 3 Figure 2 3 4 Remove 4 shipping brackets and loosen leveling feet by rotating them counterclockwise Then move the cabi net from the pallet Refer to Figure 2 4 5 To fix the cabinet in position simply rotate leveling feet clockwise Refer to Figure 2 5 Figure 2 4 Figure 2 5 ...

Page 8: ...that at least three people move the UPS to the installation area One person holds a lateral side of the UPS another holds the other lateral side of the UPS and the other person pushes the UPS either from the front side or from the back side to the installa tion area and avoid tipping the UPS 3 The casters are designed to move on level ground Do not move the UPS on an uneven surface This might caus...

Page 9: ...t MBS 1 1 1 STS 2 1 1 Max Power Module 3 4 8 Battery Module 4 16 N A 2 6 Exterior In the front of the UPS there are control interface LCD Panel and door lock The casters at the bottom of the UPS cabinet can be used to move over short distances There are four leveling feet to fix and stabilize the UPS cabinet on the ground Refer to Figure 2 7 Inside the cabinet there are input output and maintenace...

Page 10: ... Conversion Corporation M90U 80 140 User s Manual Page 10 Uninterruptible Power Supply Figure 2 7 Exterior Mechanical Data Dimensions UPS cabinet Width Depth Height M90U 80 140 23 6 43 3 79 1 Figure 2 8 Dimensions ...

Page 11: ...Unlock and open the front door and you will see the Input Breaker Q1 Maintenance Breaker Q2 Output Break er Q3 STS Module Power Module slots and Battery Module slots Battery Module for M90U 80 only M90U 80 M90U 140 1 Input Output Maintenance Breaker 2 STS Module 3 Power Modules 4 Battery Modules Figure 2 9 Front View ...

Page 12: ...attery breaker for internal batteries M90U 80 only and wiring terminal blocks M90U 80 M90U 140 Figure 2 10 Rear View 2 7 Internal Mechanisms 2 7 1 Breakers After opening the front door there are three breakers Input Breaker Q1 Maintenance Breaker Q2 and Output Breaker Q3 For the M90U 80 there is a battery breaker for internal battery modules located on the rear Battery Breaker Terminal blocks ...

Page 13: ...Xtreme Power Conversion Corporation M90U 80 140 User s Manual Page 13 Uninterruptible Power Supply M90U 80 M90U 140 Figure 2 11 Front Breakers M90U 80 Figure 2 12 Rear Breaker Battery Breaker ...

Page 14: ...Description 1 Output Block Connects the critical loads Includes T S R and Neutral terminals 2 Bypass Input Block Connects bypass AC source Includes T S R and Neutral terminals 3 Main Input Block Connects main AC source Includes T S R and Neutral terminals 4 For UPS Grounding For UPS grounding Includes grounding terminal 5 Battery Input Block Connects an external battery cabinet Includes Positive N...

Page 15: ...inal Blocks 2 8 Control Panel 2 8 1 LCD Display Through the graphic LCD display the user can easily view the operational mode of UPS In addition the measure ment parameters versions of firmware and warnings can be browsed in the friendly interface For detailed infor mation please refer to Chapter 4 Figure 2 16 Control Panel ...

Page 16: ... ALARM Red Flashing Low battery Off UPS is normal and battery is charging On UPS fault 2 8 3 Control Key Turn on or turn off the UPS 2 9 Introduction of Modules The design of STS Module Power Module and Battery Module make maintenance and replacement quick and easy The modular and hot swappable design of the power and battery modules makes a highly cost effective solution to meet your power requir...

Page 17: ...1 Extra Comm Slot This slot can insert an optional M90U Comm card which can enhance the com munication capability of UPS system It can provide another SNMP slot program mable dry contact ports and external temperature probe connection 2 LCD Port This port connects to Control Panel with a factory installed cable 3 RS232 port Local communication interface 4 USB port Local communication interface 5 S...

Page 18: ...Switch Unlock it before removing the Power Module Lock it when the Power Module is installed 3 DIP Switches There are three DIP switches for Power Module address setting Each Power Mod ule ID MUST be exclusive 4 Battery Start Button When AC input is not available use this button to start battery power for UPS 5 FAULT LED ON The Power Module is in fault condition or the Ready Switch is unlocked ON ...

Page 19: ...2 are mounted in the Parallel board which is located at the back of UPS cabinet Refer to Figure 2 20 Figure 2 20 Parallel Board The SW1 and SW2 position have been setup before leaving the factory It s not necessary to change it Module ID Assignment SW1 SW2 Module Address Module ID SW1 SW2 Module Address Module ID SW1 SW2 0 0 SW1 SW2 0 9 1 1 1 10 2 2 2 11 3 3 3 12 4 4 4 13 5 5 5 14 6 6 6 15 7 7 7 1...

Page 20: ...ide the module are installed at the factory M90U 80 Battery Modules contains 10 pcs of 12V 580W batteries Internal batteries are installed by a factory technician or end user Figure 2 21 M90U 80 Battery Module Figure 2 22 M90U 80 Battery Module 2 10 Power Cable Please follow the local wiring regulations Follow environmental conditions and refer to IEC60950 1 ...

Page 21: ...s of battery modules 4 modules have to be installed 2 When Load is between 20KVA and 40KVA at least two layers of battery modules 8 modules have to be in stalled 3 When Load is between 40KVA and 60KVA at least three four of battery modules 12 modules have to be installed 4 When Load is between 60KVA and 80KVA at least four of battery modules 16 modules have to be installed 5 The same type of batte...

Page 22: ...ical Load Power Cables BAT N To External BATTERY Power Cables Figure 2 23 UPS Cabinet Wiring 2 11 2 AC source connection For Single input application connect Input1 to the AC power source 3 jumper wires connect Input1 and Input2 factory default For Dual input application connect input1 to the Main AC power source and connect input2 to the Bypass power source The sequence of three phase R S and T m...

Page 23: ...setting Otherwise if battery setting is different from actual installation the UPS will keep warning Please refer to section 4 2 6 3 and Table 4 9 for the details 2 12 Power Module Installation The weight of Power Module is over 70lbs 2 12 1 Insert the Power Module 1 Adjust the DIP switch positions to set the different Module Address Refer to Table 2 1 2 Place the ready switch at the front panel o...

Page 24: ...ation M90U 80 140 User s Manual Page 24 Uninterruptible Power Supply 4 Secure the Power Module to the cabinet by inserting the screws at the front panel of the Power Module 5 Move the ready switch to the position i e in ready state ...

Page 25: ... Power Module output is off and disconnected from UPS system 3 Use a screwdriver to remove the four screws 4 Remove the Power Module from its slot 2 13 Battery Module Installation The weight of Battery Module is heavy so at least two persons are required for handling Before performing the Battery Module installation replacement make sure the Battery Breaker is in the OFF position 2 13 1 Insert the...

Page 26: ...er modules please refer to section 2 10 2 for the minimum number of bat tery modules 4 Secure the Battery Module to the cabinet by fixing the screws of the Battery Module 3 Operation Mode and UPS Operation 3 1 Block Diagram of UPS Figure 3 1 Wiring diagram for dual inputs Battery Module Shelf wiring installed by qualified electrician ...

Page 27: ...on in the following modes Standby Mode Line Mode Battery Mode Bypass Mode ECO Mode Shutdown Mode Maintenance Bypass Mode manual bypass Standby Mode Upon connecting to utility input power the UPS is in Standby mode before UPS is turned on if BYPASS enable set ting is Disabled and charger function will be active when the battery is present The load is not powered under this mode Figure 3 3 Standby M...

Page 28: ... mode the rectifier derives power from the battery and supplies DC power to the inverter The inverter filters the DC power and converts it into pure and stable AC power to the load Figure 3 5 Battery Mode Diagram 3 2 4 Bypass Mode Upon connecting to utility input power the UPS is in Bypass mode before UPS is turned on if BYPASS enable set ting is Enabled and charger function will be active when ba...

Page 29: ...transfer the power source of load from bypass to inverter In order to shorten the transfer time the rectifier and inverter are working when the UPS is in ECO mode Figure 3 7 ECO Mode Diagram 3 2 6 Shutdown Mode When the UPS is in the off state and the utility power source is absent the UPS will enter into shutdown mode Or when the UPS has discharged the battery to the cut off level the UPS will en...

Page 30: ... sure the bypass power source is normal Figure 3 9 Maintenance Bypass Mode Diagram 3 3 UPS Operation Do not start the UPS until the installation is complete Make sure the wiring is correct and the power cables are properly connected Make sure the Power Modules addresses have been configured Refer to the Power Module ID Assistance section Make sure the ready switch on the Power Module has been move...

Page 31: ... Modules and the bat tery required for the UPS system Step 2 Switch ON the battery breaker Step 3 Switch ON the external power switch in distribution panel to power the UPS The STS module is powered up and the LCD panel is displayed Step 4 Switch ON the input breaker Q1 The UPS will enter into Standby Mode if the setting of Bypass mode is disabled Or the UPS will enter into Bypass Mode if the sett...

Page 32: ...p 5 Make sure there are no warning or fault events happening If there is please refer to Chapter 6 Trouble shooting to solve it Step 6 Press Power ON OFF button for two seconds to enter into Line Mode as shown below The UPS will run a self test and transfer to line mode when all power modules are ready ...

Page 33: ...e is complete 3 3 2 Cold Start Startup Step 1 Switch ON the battery Breaker Step 2 Press the Battery Start button on any one of Power Modules to start up the control power of all Power modules and STS as shown below Battery Start Button Step 3 After pressing the Battery Start button UPS will enter into Standby mode Refer to the diagram below for LCD display ...

Page 34: ... 5 Then UPS will enter Battery Mode as shown in the diagram below Step 6 Switch ON the output breaker Q3 Cold start startup procedure is complete 3 3 3 Maintenance Bypass Operation Follow the instruction to transfer to Maintenance Bypass and UPS protection as below 3 3 3 1 Transfer to maintenance bypass Step 1 Remove the mechanical lock plate of Maintenance Bypass Breaker Step 2 Make sure the UPS ...

Page 35: ... Power Module and Battery Module 3 3 3 2 Transfer to UPS Protection Step 1 Make sure the maintenance is complete The Power Modules and STS module have been installed well Step 2 Switch ON the Main Breaker Q1 as shown below Step 3 Please enter LCD SETUP MENU and choose SYSTEM to ensure that the Bypass mode is enabled If the Bypass mode is disabled you have to set it enabled Then exit the SETUP menu...

Page 36: ... Maintenance Bypass Breaker as shown below Step 5 Lock back the mechanical lock plate as shown below 3 3 4 Turn off Operation 3 3 4 1 Bypass Mode Standby Mode Turn Off Operation When the UPS neither is turned on nor turned off the UPS operates in the Standby Mode or Bypass Mode de pending on the Bypass Mode Setting ...

Page 37: ...rams are shown below Bypass Mode Setting is Disabled Bypass Mode Setting is Enabled Step 1 Switch OFF the Input Breaker Q1 The LCD diagrams are shown below Bypass Mode Setting is Disabled UPS enters Shutdown Mode It is normal to have the Un Connection is shown when Power Modules have shut off their control power ...

Page 38: ...rnal power switch to disconnect the AC power to the UPS Wait until the LCD is OFF Step 3 Switch OFF the battery breaker if the UPS will have the AC power disconnected for a long time 3 3 4 2 Line Mode Turn Off Operation The LCD diagrams are shown below when the UPS operates in the Line Mode Press Power On Off button for 2 seconds to turn off the UPS Or use the Menu Control System Turn Off to turn ...

Page 39: ...w the Bypass Mode Standby Mode Turn Off Operation procedure 3 3 4 3 Battery Mode Turn Off Operation The LCD diagram is shown below when the UPS operates in the Battery Mode Press Power On Off button for 2 seconds to turn off the UPS Or use the Menu Control System Turn Off to turn off the UPS After turning off the UPS will tranfer to Standby Mode Next follow the Bypass Mode Standby Mode Turn Off Op...

Page 40: ...rol key 4 Audio Alarm as shown in Figure 4 1 Figure 4 1 Control Panel 1 LCD display Graphic display and all measured parameters 2 LED indications Refer to Table 4 1 3 Control key Refer to Table 4 2 4 Audible Alarm Refer to table 4 3 Table 4 1 LED indications LED Color Status Definition INPUT Green On Input source is normal Flashing Input source is abnormal Off No input source BYPASS Yellow On Load...

Page 41: ...Buzzer sounds every 1 second UPS fault Buzzer sounds continuously 4 2 Screen Description 4 2 1 Start Screen Upon starting the UPS executes self test The initial screen displays and remains still for approximately 5 seconds as shown in Figure 4 2 Figure 4 2 Initial screen 4 2 2 Main Screen After initialization the main screen will display as Figure 4 3 Main screen is divided into six parts Figure 4...

Page 42: ... module Power module output on Power module output off Power module charger on Power module charger off Power module fault Power module is operating normally 3 Main Menu Touch icon to enter sub screen 4 UPS Flow Chart Current flow chart and measurement data 5 UPS power rating 6 Date and Time 4 2 3 Control Screen Touch icon to enter into the sub menu as shown in Figure 4 5 and 4 6 ...

Page 43: ...Xtreme Power Conversion Corporation M90U 80 140 User s Manual Page 43 Uninterruptible Power Supply Figure 4 5 Control menu tree Figure 4 6 Control screen page ...

Page 44: ... 4 7 4 2 5 Measurement Screen Touch icon to enter into the sub menu There are two sub menus system measurement and module measurement Touch SYSTEM icon to monitor system measurement value or MODULE ID icon to monitor module measurement value You may choose Input Output Bypass Load or Battery to monitor detailed status under System or Module directory Please refer all screens in Figure 4 8 and 4 9 ...

Page 45: ...Xtreme Power Conversion Corporation M90U 80 140 User s Manual Page 45 Uninterruptible Power Supply Figure 4 9 System Measurement Screens Touch icon to monitor module measurement value ...

Page 46: ...s L N Voltage V Bypass phase voltage L1 L2 L3 Units 0 1V Frequency Hz Bypass Frequency L1 L2 L3 Units 0 1Hz Power Factor Bypass Power Factor L1 L2 L3 Load Sout KVA Apparent power Units 0 1KVA Pout KW Active power Units 0 1KW Load Level The percentage of the UPS rating load Units 1 Battery Positive Voltage V Battery Positive Voltage Units 0 1V Negative Voltage V Battery Negative Voltage Units 0 1V ...

Page 47: ...ection user password and maintainer password The default password for user is 0000 It can be changed by user The mantainer password is 0729 Entering different levels of password can provide access to different settings The setting can be changed in differ ent operational mode The Table 4 5 lists the relevant information Table 4 5 All setting items in Setup Menu Setting item Standby Mode Bypass Mod...

Page 48: ... Y Battery Low Shutdown Setting Y Y Y Y Y Y Y Periodic Battery Test Y Y Y Y Y Y Y Y Y Battery Test Interval Y Y Y Y Y Y Y Y Y Stop by Time Y Y Y Y Y Y Y Y Stop by Battery Voltage Y Y Y Y Y Y Y Y Stop by Battery Capacity Y Y Y Y Y Y Y Y Battery Age Alert Y Y Y Y Y Y Y Y Y Temperature Compensation Y Y Y Y Y Y Y Y Y Pre Alarm Y Y Y Y Y Y Y Y Y Y means that this setting item can be set in this operati...

Page 49: ...Chinese Simplified Chinese TIME Adjust Time Set current date and time yyyy mm dd hour min sec MUST be set after UPS installation System Installed Date Set system installed date yyyy mm dd 2015 1 1 Default MUST be set after UPS installation System Last Maintain Date Set system latest maintenance date yyyy mm dd MUST be set after UPS installation Battery Installed Date Set battery installed date yyy...

Page 50: ...done Table 4 7 EEPROM Reset Category list Setting Item Factory Reset EEPROM Reset General Model Name Language Y Y Adjust Time System Installed Date Y System Last Maintain Date Y Battery Installed Date Y Battery Last Maintain Date Y Change Password Y Baud Rate Y Audible Alarm Y Y Factory Reset EEPROM Reset EPO Function Y Save Setting System Output Voltage Y Bypass Voltage Range Y Y Bypass Frequency...

Page 51: ... Y Y Stop by Battery Voltage Y Y Stop by Battery Capacity Y Y Battery Age Alert Y Y Temperature Compensation Y Y Pre Alarm Y 4 2 6 2 Setup System Screen The Setup System screen and setting list as shown in Figure 4 15 and table 4 8 System setting can be set only when UPS is operating in certain modes Please check setting item availability table 4 5 for the details If it s not set up under specific...

Page 52: ...iewed after UPS installation BYPASS SETTING Voltage Set bypass voltage range Upper limit 10 15 Default 20 Lower limit 10 20 Default 30 Frequency Set bypass Frequency range Upper Lower limit 1Hz 2Hz 4Hz Default Converter Mode Set converter mode Disable Default Enable ECO Mode Set ECO mode Disable Default Enable Bypass Mode Set bypass mode Disable Default Enable MUST be reviewed after UPS installati...

Page 53: ...for certain seconds System Shutdown Time Set system shutdown time 0 2 99min 0 2 min Default This delay time will start counting when the CONTROL Shutdown Restore command is executed System Restore Time Set system restore time 0 9999min 1 min Default This delay time will start counting after shutdown time is elapsed when the CONTROL Shutdown Restore command is executed Redundancy Set total power an...

Page 54: ...Ah Default MUST be set after UPS installation or Battery capacity is changed Maximum Charging Current Set battery maximum charging current 1 128A 2A Default MUST be set after UPS installation or Battery capacity is changed Battery Low Shutdown SETTING Battery Low Voltage Set battery low voltage 10 5 11 5V x battery Number 11V x Battery Number Default Battery Low Capacity Set battery low capacity 2...

Page 55: ... x Battery Number Default Stop by Battery Capacity Set battery capacity to stop battery testing 20 50 20 Default Battery Age Alert Battery Age Alert Months Set battery age for replacement Disable 12 60Months Disable Default If this feature is enabled and the battery has been installed over this period there is a warn ing Battery Age Alert to indicate it Temperature Compensation Set battery tempera...

Page 56: ...er limit 1Hz 2Hz 3Hz 4Hz Default Load Set UPS Overload percentage 40 100 100 Default Set UPS load unbalance percentage 20 100 100 Default 4 2 7 Information Screen Touch icon to enter into the sub menu In this Information screen you can check the UPS configuration of the unit There are three sub menus Identification System and Battery Figure 4 19 Information menu 4 2 7 1 INFORMATION Identification ...

Page 57: ... Identification screen page 4 2 7 2 INFORMATION System Screen When System submenu tab is touched the system power nominal voltage nominal frequency etc informa tion will be displayed as shown in Figure 4 21 and 4 22 Touch UP and DOWN arrows to switch different pages Figure 4 21 INFORMATION System screen page 1 ...

Page 58: ...e Power Supply Figure 4 22 INFORMATION System screen page 2 4 2 7 2 INFORMATION Battery Screen When Battery submenu tab is touched the Battery nominal voltage capacity charging current etc information will be displayed as shown in Figure 4 23 Figure 4 23 INFORMATION Battery screen page ...

Page 59: ... check the latest event lists history events and reset all events as shown in Figure 4 25 Figure 4 24 Alarm warning screen Figure 4 25 Events menu 4 2 8 1 Current Events When event occurs it will display Module ID and alarm code in Current Events screen It can save up to 50 events in current list Only 10 events can be listed in one page If there are more than 10 current events press icon to read o...

Page 60: ...arm time and Module ID When fault event occurs it will display alarm details alarm time and Module ID Refer to Table 4 12 Alarm List In order to record more historical information about the UPS system the important setting changed refer to Table 4 13 Important setting changed UPS opera tion mode changes refer to Table 4 14 UPS mode change and control action executes refer to Table 4 15 Control exe...

Page 61: ...t will pop up reconfirmed screen Then touch icon to reset all events or touch icon to cancel this action as shown in Figure 4 29 Figure 4 28 Reset All Events screen Figure 4 29 Reset All Events Confirmation screen 4 3 Alarm List Table 4 12 provides the complete list of UPS alarm messages Table 4 12 Alarm List Representation in display LCD Explanation Fault Bus Over Voltage DC bus voltage is too hi...

Page 62: ... Power over range Fault Inverter S Negative Power S phase inverter Output Negative Power over range Fault Inverter T Negative Power T phase inverter Output Negative Power over range Fault Over Load Fault Heavy overload causes UPS fault Fault Battery Fault Batteries reversed Fault Over Temperature Make sure adequate space is allowed for air ventilation and the fan is working Fault CAN Fault CAN com...

Page 63: ...odule ID conflict Pre Alarm Line Voltage Fail Line voltage over range Pre Alarm Line Voltage Normal Line voltage recovered to normal Pre Alarm Line Frequency Unstable Line frequency over range Pre Alarm Line Frequency Normal Line frequency recovered to normal Pre Alarm Over Load Output Load over range Pre Alarm Load Normal Output Load recovered to normal Pre Alarm Load Unbalance Output Load unbala...

Page 64: ...UPS Parallel 44 Setup Independent Battery Table 4 14 UPS mode change Item No Description Item No Description 1 UPS Mode Power On Mode 2 UPS Mode Standby Mode 3 UPS Mode Bypass Mode 4 UPS Mode Line Mode 5 UPS Mode Battery Mode 6 UPS Mode Battery Test Mode 7 UPS Mode Fault Mode 8 UPS Mode Converter Mode 9 UPS Mode ECO Mode 10 UPS Mode Shutdown Mode 11 UPS Mode Un Connection 12 Table 4 15 Control exe...

Page 65: ... Bypass Switch State Port CN5 Future use CN6 Battery Cabinet Temperature Detection Port CN7 Future use CN8 Future use 5 1 Dry Contact Port 5 1 1 CM1 Remote EPO Input Port The Emergency Power off EPO Function in UPS can be operated by an assigned remote contact Users can set the logic N C or N O of this EPO Function through LCD panel CN1 is the remote EPO input port The port is shown in Figure 5 2 ...

Page 66: ...nce Bypass Switch State Port X4 is the maintenance bypass switch port The port is shown in Figure 5 3 and described in Table 5 2 Figure 5 3 Maintenance Bypass Switch State port Table 5 2 Description of Maintenance Bypass Switch State port Name Position Description Maintain Bypass Pin1 X4 1 Maintenance bypass switch state Maintain Bypass Pin 2 X4 2 Maintenance bypass switch state X4 3 Future use X4...

Page 67: ...DA Signal 3 0V X6 3 3V Power GND X6 4 GND 5 2 Extra Comm Slot There is an optional card Extra Comm Card which can be inserted into this slot This option can enhance the communication capability of the modular UPS It provides programmable dry contact signals temperature sensors ports and an additional SNMP Slot 5 3 Local Communication Ports RS232 USB Note The RS232 and USB ports can t be used simul...

Page 68: ...ter Voltage Short R phase inverter Output is shorted Contact service personnel Fault S Inverter Voltage Short S phase inverter Output is shorted Contact service personnel Fault T Inverter Voltage Short T phase inverter Output is shorted Contact service personnel Fault RS Inverter Voltage Short R S inverter Output is shorted Contact service personnel Fault ST Inverter Voltage Short S T inverter Out...

Page 69: ...utput Load Capacity and specification Warning Battery Open Battery not connected 1 Check battery breaker 2 Check if the battery connection is well connected 3 Check the setting of Nominal Battery voltage 4 Contact service personnel if necessary Warning Battery voltage High Battery voltage is too High Check the setting of Nominal Battery voltage and contact service personnel Warning Module Un Lock ...

Page 70: ... battery module and air filter Warning 1 Only trained customer service engineers can service the power modules bypass module and battery modules 2 Remove the power modules bypass module and battery modules from top to bottom to prevent cabinet from toppling due to high center of gravity 3 The static transfer switch module is NOT hot pluggable It should be replaced only when the UPS is in mainte na...

Page 71: ...o Bypass operation 5 Press menu control system turn on YES to turn UPS on 7 3 Replacement Procedures of the Battery Module Warning Confirm the types of battery are the same 1 Remove the fixing screws on both sides of the front panel of the module and pull out the battery module 2 Push the new battery module into cabinet and secure it with screws on both sides of the front panel 7 4 Replacement Pro...

Page 72: ...uency 50 60Hz 0 5Hz THD full load 2 Efficiency Up to 94 online mode or 98 ECO mode Overload capacity 105 110 for 60min 110 125 for 10min 126 150 for 1min 150 for 200ms BATTERY SYSTEM Nominal voltage 120V Charge Current programable 8A 16A 24A 32A DIMENSIONS Enclosure 23 6 W x 43 3 D x 79 1 H 657 lbs WEIGHT Power module 19 5 W x 29 5 D x 5 5 H 74 lbs Battery module 4 3 W x 28 5 D x 6 5 H 70 lbs ENVI...

Page 73: ...50 60Hz 0 5Hz THD full load 2 Efficiency Up to 94 online mode or 98 ECO mode Overload capacity 105 110 for 60min 110 125 for 10min 126 150 for 1min 150 for 200ms UPS PHYSICAL Dimensions weight 23 6 W x 43 3 D x 79 1 H 657 lbs 74 lbs per module ENVIRON MENT Temperature 0 40 C 32 104 F Altitude 5 200 ft above sea level Audible noise 65dBA at 1m BATTERY Charge current max 8A 16A 24A 32A 40A 48A 56A E...

Page 74: ...ssible A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS or modules to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original pack...

Page 75: ...r than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifications or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions or d...

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