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XtraVac TS420, Manual

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XtraVac TS420 Manual Download Page 2

 

1

 

 

 

 
 

Content 

 

Chapter 1

：

Safety precautions 

 

1.1

 

Precautions of transportation, installation and packing   

1.2

 

Precautions before and after machine starting   

 

Chapter 2

：

Overall description of the machine 

 

2.1 Features of the machine 
2.2 Function of the machine   
2.3 Product proper for this machine 
2.5 Marking location and content description 
2.6 Specification of the machine 
 

Chapter 3

：

Function description of the pushbuttons on 

the panel   

 

Chapter 4

：

Instructions of operation, maintenance and 

troubleshooting 

 

4.1 Operation sequence 
4.2 Maintenance 
4.3 Troubleshooting   
 

Chapter 5

：

Related environment and accessories of the 

machine 

 

5.1 Accessory   

Summary of Contents for TS420

Page 1: ...connect and wait until the machine has cooled before doing any maintenance Do not wear loose fitting clothes or jewelry as they may get caught in moving parts of the machine Please wear security shoes to avoid injury caused by moving the machine or objects falling from the machine Never exceed the time limit to seal which is suggested by the manufacturer This is to avoid any damage that may be cau...

Page 2: ...machine 2 2 Function of the machine 2 3 Product proper for this machine 2 5 Marking location and content description 2 6 Specification of the machine Chapter 3 Function description of the pushbuttons on the panel Chapter 4 Instructions of operation maintenance and troubleshooting 4 1 Operation sequence 4 2 Maintenance 4 3 Troubleshooting Chapter 5 Related environment and accessories of the machine...

Page 3: ...2 5 2 Airborne noise level 5 3 Storage condition 5 4 Operation environment ...

Page 4: ... environment full of dust and corrosive atmosphere with acid and alkali 1 1 1 2 2 Prevent to install the machine in the environment with abnormal vibration 1 1 1 2 3 Prevent to install the machine under direct sunlight or near vapor Such will affect its vacuum degree 1 1 1 2 4 The ground circuit should be independently or parallel 1 1 1 2 5 Don t install the machine in the potentially explosive at...

Page 5: ...4 Unit mm ...

Page 6: ...5 ...

Page 7: ...od don t try to handle the machine by yourselves 1 1 2 2 Either by lifting or by handling it s necessary to check the balance carefully in advance 1 1 2 3 The work of lifting or by handling should be carried out by means of qualified operator 1 1 2 4 During machine handling any people or car is not allowed to approach the surrounding of the machine 1 1 2 5 During handling notice that whether there...

Page 8: ...this manual in detail 1 2 1 2 Check that whether the voltage is correct 1 2 1 3 Confirm that whether the electric power and its rating is sufficient 1 2 1 4 Check that whether all the safety related devices are normal and notice that whether anyone within the danger zone 1 2 1 5 Visual check that whether all mechanical and electric parts are normal and also notice that whether the surrounding envi...

Page 9: ...ing from pump running is normal refer to clause 3 12 2 1 2 2 3 Confirm that whether the pneumatic pressure is sufficient Normal pressure is 5 bars 1 2 2 4 Wear safety shoes protection clothes and mask to ensure safety and hygiene of the operator ...

Page 10: ...m Europe micro computerized auto control system with water resistance design 2 1 5 The machine is fitted with 10 sets of friendly memory function with independent display 2 2 Function of the machine 2 2 1 Keep food fresh original taste anti septic 2 2 2 Extend the preservation limit 2 2 3 It is proper for contents of solid powder or liquid 2 3 Product proper for this machine 2 3 1 Meat seafood agr...

Page 11: ...g location and content description 2 5 1 Nameplate stuck on the right upper side of the machine 2 5 2 CE marking stuck on the right upper side of the machine 2 5 3 Warning sign stuck on the rear side of the machine ...

Page 12: ...11 2 5 4 Warning sign WARNING ...

Page 13: ...Specification of the machine Type TS420 Machine dimension 880 x 920 x 1470 mm Maximum packaging box dimension 480 x 270 x 110 mm Machine weight 120 kg Motor 1 5 kW Heater 2 2 kW Max diameter of film roll 250mm ...

Page 14: ...ns on the panel A Memory set display 10 sets B Vacuum time display C Nitrogen filling time display D Sealing time display E Cooling time display F Memory release key G Memory input key H Reserved key I E stop key J Time increase key K Time decrease key ...

Page 15: ...ey for time adding 3 11 Time decrease key K press key for time reducing 3 12 Sequence of trial run 3 12 1 Connect the power 3 12 2 If the running condition sounds smoothly it s clockwise rotating If there is abnormal noise coming out it s counterclockwise rotating and please turn off the machine immediately Then change the power wires Attention remember to ground the machine 3 12 3 Packaging test ...

Page 16: ...tton P Decrease button Q Current temperature display unit ﾟ C R Temperature setting display unit ﾟ C S Shift T Switch function Note recommended temperature will be 170 180 Celsius degree recommended inlet air pressure 5 6 kg m recommended inlet gas pressure 2 3 kg m ...

Page 17: ...akes around 10 11 seconds 4 1 4 Then press Memory input key G to set program After that start packaging process 4 1 5 If you want to start packaging process after setting press start button both side P36 17 or P38 21 Then chamber moves automatically the pump starts running for packaging process After cooling process the sealing support will return to original position At this time the machine will...

Page 18: ...e of the FRL 1 Connect the air inlet 2 Pull up the adjusting knob to adjust the required pressure rotate clockwise to increase the pressure and counterclockwise to reduce the pressure Then push it down If the lubricant 5 level is lower than MIN mark after a period of time fill the lubricant to MAX level ...

Page 19: ...18 No Description 3 1 Air inlet 3 2 Pressure gauge 3 3 Adjusting knob 3 4 Oil cup 3 5 Oil adjusting knob 3 6 Oil filling hole Note recommended air pressure will be 5 6 kg cm2 ...

Page 20: ...d be kept at least two thirds of total amount 4 2 3 Change the oil of the vacuum pump for every 300 hours If the packaged product is full of juice shorten the oil replacing cycle time Also check the oil level from oil sight glass every week Oil capacity should be kept at least two thirds of total amount If the oil is dirty please replace it immediately 4 2 4 The disposal of discarded material shou...

Page 21: ...icient nitrogen Reduce the vacuum time or increase the nitrogen filling time Poor sealing on bag mouth Heater temperature is insufficient Increase the sealing time Insufficient vacuum Vacuum oil is not enough Oil quality becomes worse Rubber gasket is damaged Fill it Replace it Replace it ...

Page 22: ...ose inner diameter 7 5 mm 5 1 2 4 Solenoid valve for nitrogen filling 7 mm 5 2 Airborne noise level 80 4 dB A 5 3 Storage condition 5 3 1 Temperature 0 45ºC 5 3 2 Humidity 20 95 RH 5 4 Operation environment 5 4 1 Temperature 0 45ºC 5 4 2 Humidity 20 95 RH 5 4 3 Attitude 0 1000 m sea level 5 4 4 Space requirement 5 4 4 1 It s necessary to provide enough space for heat emission handling and maintena...

Page 23: ...22 ...

Page 24: ...23 ...

Page 25: ...te 004 03 55 011 6 Spring washer 004 06 02 007 7 Round head screw 004 04 03 002 8 Bearing 009 12 02 015 9 Roller 060 11 03 008 10 Fixing 007 11 04 003 11 Linkage shaft 007 11 02 005 12 Sensor 060 02 21 002 13 Sensor fixing plate 004 20 03 007 14 Web Support 060 11 03 011 15 Cylinder fixing plate 004 05 55 028 16 Cylinder 007 01 03 002 17 Acrylic shield 007 10 01 003 18 Inner Hex screw 004 04 02 01...

Page 26: ...25 ...

Page 27: ...1 Cover film 006 10 02 002 2 PC Board 006 10 01 003 3 Temperature governor 006 02 08 003 4 Emergency stop button 006 18 01 001 5 Vacuum gauge 009 15 02 001 6 Indicator 006 19 01 004 7 Main switch 006 18 03 005 8 Wires 12P 006 12 04 002 9 Wires 006 12 06 001 ...

Page 28: ...27 ...

Page 29: ...7 4 Inner base back board 007 10 01 05 5 Inner base side board 060 11 03 022 6 Inner base front board 060 11 03 023 7 Base back board 060 11 03 021 8 Base side board 060 11 03 019 9 Base front board 060 11 03 020 10 Base bottom 060 11 03 018 11 Inner Hex screw 004 04 02 007 12 Mold 004 03 55 045 13 Mold 004 03 55 047 14 Mold 004 03 55 049 ...

Page 30: ...29 ...

Page 31: ...02 002 8 Gear 009 13 01 018 9 Chain 004 12 01 010 10 Bottom slide 004 03 55 009 11 Gear fixing base 007 11 02 001 12 Gear core 007 11 02 004 13 Bearing 050 12 29 007 14 Buckle ring 009 17 01 008 15 Buckle ring 009 17 01 009 16 Gear 009 13 01 017 17 F R L 007 03 01 002 18 Limit switch 006 05 01 005 18 1 Limit switch fixing plate 004 20 03 008 19 Body 060 11 03 029 20 Caster 009 06 03 001 21 Nut 004...

Page 32: ...31 ...

Page 33: ...Cylinder big 007 01 03 005 8 Cylinder nut big 004 03 55 065 9 Inner hex screw 004 04 02 007 10 Cylinder 007 01 03 004 11 Cylinder base 060 11 03 015 12 Cylinder screw big 004 03 55 064 13 Inner hex screw 004 04 02 007 14 Inner hex screw 004 04 02 014 15 Up chamber side board 060 11 03 016 16 Up chamber side front back board 060 11 03 017 17 Cylinder screw 18 Hex screw 060 11 03 028 19 Cylinder pla...

Page 34: ...33 ...

Page 35: ...late 007 10 01 033 9 Blade Base 004 03 55 004 10 Blade mold 004 03 55 036 11 Heating plate 007 10 01 028 12 Sealing plate 040 03 55 044 13 Bakelite plate 007 10 01 032 14 Blade Base 004 03 55 048 15 Blade mold 004 03 55 037 16 Heating plate 007 10 01 035 17 Sealing plate 004 03 55 046 18 Bakelite plate 007 10 01 034 19 Blade Base 004 03 55 042 20 Blade mold 004 03 55 039 21 Heating plate 007 10 01...

Page 36: ...35 ...

Page 37: ...lay 006 04 01 002 3 cw ccw contactor 006 06 05 001 4 Film Contactor 006 06 01 002 5 Phase reversal relay 006 09 01 007 6 Air inlet timer 006 08 01 001 7 Sensor control 060 02 17 002 8 SR 006 02 08 005 9 Power Supply 006 13 01 002 10 Pump Contactor 006 06 01 002 11 Capacitor 060 03 15 022 12 Film timer 006 08 01 002 ...

Page 38: ...37 ...

Page 39: ...nsmit plate 003 03 07 007 8 PE Pad 040 12 08 001 9 shaft core 007 11 02 007 10 Inner hex screw 004 04 02 020 11 Round head screw 004 04 03 003 12 Spring washer 004 06 02 007 13 Side cover 004 03 55 006 14 Side cover 060 11 03 038 15 Fixing bar 004 03 55 033 16 Inner hex screw 004 04 03 007 17 Start button 006 18 02 013 18 Front cover 004 03 55 001 19 Adjusting 004 03 55 024 20 Inner hex Screw 004 ...

Page 40: ...39 ...

Page 41: ...03 12 Inner hex screw 004 04 03 007 13 Fixing bar 004 03 55 033 14 Side cover 060 11 03 037 15 Hex screw 004 04 01 033 16 Adjusting bar 004 03 55 024 17 Inner hex screw 004 04 02 014 18 Round head screw 004 04 03 003 19 Spring washer 004 06 02 007 20 Hex screw 004 04 02 020 21 Start button 006 18 02 013 22 Front cover 004 03 55 001 23 Round head screw 004 04 03 003 24 Spring washer 004 06 02 007 2...

Page 42: ...41 ...

Page 43: ... 02 03 002 9 Vacuum connection tube 008 05 02 004 10 Tube bundle 008 07 01 002 11 Connection pipe 008 13 02 005 12 Tube bundle 008 07 01 002 13 Vacuum connection tube 008 05 03 004 14 Bending pipe 008 02 03 002 15 Tri connector 008 08 01 003 16 Connector 008 03 01 001 17 Nipple 008 01 03 001 18 Air inlet solenoid valve 006 02 04 003 19 Vacuum solenoid valve 006 02 01 001 20 Bending pipe 008 02 03 ...

Page 44: ...43 ...

Page 45: ... Phase Reversal Relay TR1 Timer SC Sensor Controller F1 Fuse SSR Solid Relay PW Power Supply TR2 Timer RE1 RE4 Relay PC PC Board H1 Temp Controller Q1 Power Switch M3 Film Motor LS2 Limit Switch Rear LS1 Limit Switch Front M2 Bottom Chamber Motor Y2 Gas Flushing Valve Y1 Vacuum Valve Y4 Air Inlet Valve Y5 1 Y5 2 Y3 Cylinder Valve F Fan CY1 CY2 Cylinder ...

Page 46: ...45 A B C D E A B C D E CIRCUUIT DIAGRAM DATE NAME PROCESSED CHECKED STANDARD PAGE ...

Page 47: ...46 Q1 PC H1 EStop A B C D E A B C D E DATE NAME PROCESSED CHECKED STANDARD PAGE ...

Page 48: ...47 Y4 Y2 Y5 1 Y5 2 Y3 CY1 CY2 STANDARD CHECKED PROCESSED NAME DATE E D C B A E D C B A M3 LS1 M2 M1 PAGE T1 LS2 F Y1 ...

Page 49: ...48 5 6 4 3 1 2 5 3 1 6 4 2 M1 MC1 SSR Heating element Q1 PE PE PE L3 L2 L1 STANDARD CHECKED PROCESSED NAME DATE E D C B A E D C B A PAGE 7 1A N 7 1A L MC1 A1 A2 1 2 Fan F1 ...

Page 50: ...2 1 L N 18 17 M3 C2 5 6 4 3 1 2 MC4 MC3 2 1 3 4 6 5 C1 M2 5 6 4 3 1 2 MC2 8 2A 5V 8 2A 0V 8 2A 24V 20 19 H1 A B C D E A B C D E PAGE 07 DATE NAME PROCESSED CHECKED STANDARD 6 14A N 6 14A L 8 2A 0V 10 9D 0 V 11 2A L 11 2D N ...

Page 51: ...50 CN1 CN1 4 3 2 1 4 3 2 1 7 5D 5 V STANDARD CHECKED PROCESSED NAME DATE 08 PAGE E D C B A E D C B A 7 5D 0 V 7 5D 24 V 7 5D 0 V ...

Page 52: ...CN2 10 2A 1 2 3 4 5 6 7 8 9 10 11 12 12 11 10 9 8 7 6 5 4 3 2 12 11 10 9 8 7 6 5 4 3 2 1 1 STANDARD CHECKED PROCESSED NAME DATE 09 PAGE E D C B A E D C B A 10 2A 10 2A 10 2A 10 2A 10 4D 10 6D 10 7D 10 8D 10 9D ...

Page 53: ...2 PB2 Y3 RE2 9 12D 9 12D 12 10 9 11D 6 9 10D 2 9 10D 1 STANDARD CHECKED PROCESSED NAME DATE 10 PAGE E D C B A E D C B A 9 11D 4 9 11D 5 8 9 12D Y2 Y1 Y5 1 11 9 12D Y4 Timer Y5 2 7 8D 0V PB2 9 12D Pressure switch ...

Page 54: ...RE1 MC3 TR1 MC2 RE4 LS1 RE4 7 14A N 7 14A L STANDARD CHECKED PROCESSED NAME DATE 11 PAGE E D C B A E D C B A PB1 LS1 RE1 MC1 MC1 RE3 RE3 MC4 MC2 MC3 RE2 PB2 SC RE3 LS2 SC RE3 RE4 TR2 TR2 PB2 SC BL BR Photo eye sensor RE4 WH BA ...

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