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xTool D1 Pro

xTool D1 Pro

FIG. 6 parts list. All of the parts are clearly displayed and identified. 

FIG. 7. The release lever on the right 

side of the laser module is used to set 

the position of the laser height (z-axis) 

for cutting, using the increments in-

scribed in white on on the upper edge.

Laser Module Placement

The laser module, in addition to the laser itself, contains a low-power, 

yet highly-visible red light crosshairs, that is used to set the starting 

point for the laser operation (FIG. 8). The crosshairs are offset exactly 

16mm from the actual laser point. The crosshairs are used not only 

to indicate the starting position, but also to visually frame the actual 

work area, so that the user can confirm the boundary, or frame, in 

which the laser activity will be confined. When the laser is fired it 

moves 16mm to the left to compensate for the framing displacement.

Safety

FIG. 8 crosshair-fitting-material_480x480. The red crosshairs simplify 

the placement of the laser head with brightly illuminated reference lines.

The D1 Pro incorporates new safety features that detect flames and 

smoke, and sense frame tilt using the built-in gyroscope. Any devi-

ation from the normal operation of the machine will instantly turn 

off the laser and sound an alarm. The need for safe operation and 

vigilant observation cannot be stated strongly enough since fire is an 

ever-present danger.

Users also need to be aware of the potential dangers associated with 

processing certain materials, such as those containing PVC (Polyvi-

nyl Chloride) and vinyl. If such materials are exposed to a laser they 

can release toxic chlorine gas, which is very harmful to humans, and 

corrosive to machine parts and the laser itself. The use of such mate-

rials voids the machine warranty.

Included with the laser engraver is a pair of laser safety goggles, which 

Focus

Focusing is accomplished using the focus lever that has been shown 

to accurately and quickly set the focal distance between the laser 

module and the workpiece. The focus lever is built-into the right side 

of the laser module, and held in place magnetically. It is activated by 

swinging it out and letting it drop so that its tip protrudes down-

ward. The laser module is moved along its z-axis until the tip of the 

lever touches the workpiece, and is then locked in position. The laser 

is now set to engrave in focus.

If the laser will be used for cutting, the focus should be set to fall at 

the base of the workpiece. The 

reticle

 engraved in the right side of the 

laser module is set to correspond to the thickness of the workpiece 

(FIG. 7). The scale setting 3 relates to a workpiece thickness of 6mm, 

the setting 4 is equal to 8mm, and the setting of 5 conforms to a 

thickness of 10mm. According to the xTool D1 Pro 20W manual: 

“To cut thicker materials, you can adjust the position of the rear 

plate on the laser module, based on the scale with which the focal 

length setting bar is aligned, to ensure better cutting performance.” 

Summary of Contents for D1 Pro

Page 1: ...sor the xTool D1 provides one of the only complete laser engraving cutting workflow compo nent packages xTool sells the laser engraver the honeycomb work ing panel the enclosure additional risers the air assist set and the extension kit In addition it is the first to offer a spare parts kit as well as an Extra Care warranty option The only missing item is a camera which users may find unnecessary ...

Page 2: ...ering and attention to detail The as sembly process is clearly illustrated and can be completed in most circumstances in well under an hour Certain design and engineering details make the assembly process easier A nicely designed toolkit is provided along with color coded screws FIG 5 In addition to visually showing the screws in the manual the use of color paint further simplifies identification ...

Page 3: ...ers also need to be aware of the potential dangers associated with processing certain materials such as those containing PVC Polyvi nyl Chloride and vinyl If such materials are exposed to a laser they can release toxic chlorine gas which is very harmful to humans and corrosive to machine parts and the laser itself The use of such mate rials voids the machine warranty Included with the laser engrav...

Page 4: ...mats including NC BMP JPG PNG DXF and others meaning that it can process designs from a broad range of sources Included with the engraver is the free XCS xTool Creative Space software which provides a range of easy to use functions for pro cessing files created in design applications as well as creating origi nal constructs FIG 10 The software is particularly good at helping new users achieve succ...

Page 5: ...0W laser module FIG 11 xTool uses an advanced design long lasting electronic limit switch which is superior to a mechanical roller lever arm Air Assist The laser head is now manufactured to be air assist ready FIG 12 In recognition of the fact that air assist is an essential feature for laser cutting providing cleaner finished material surfaces and not just an optional add on the laser head has be...

Page 6: ...ser module Courtesy xTool FIG 14 The xTool enclosure completely surrounds the footprint of the D1 Pro confining the intensity of the laser light as well as smoke and airborne contaminants Courtesy xTool Maintenance Relatively little maintenance is required and consists of regularly applying the supplied grease to the slide bars every two weeks to two months depending on usage The user should ensur...

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