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xsto DC Series, Operation Manual

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4.10 Transport

..............................................................................................

39

4.11 Cargo loading method and carrier curve

....................................

40

5.Maintenance

...................................................................................................

43

5.1 Battery pack

...........................................................................................

43

5.2 Exchange the fuse

................................................................................

47

5.3 Check the brake pad and the climbing wheel

..............................

48

5.4 Folding maintenance

（

suit for GFC&EFC

）

..................................

49

5.5 Recycling

.................................................................................................

49

6 Malfunction and troubleshooting

...........................................................

50

6.1 Some problems and Solutions

..........................................................

50

6.2 diagnostic trouble codes

....................................................................

51

7 Warranty and Responsibility

.....................................................................

52

7.1 Warranty

..............................................................................................

52

7.2 Responsibility

.....................................................................................

54

8 Accessories and method of use

................................................................

55

8.1 Quick Charger

.......................................................................................

55

8.2 Auxiliary handrails

...............................................................................

55

8.3 Extra Toe Plate

......................................................................................

56

8.4 Water bucket tool

.................................................................................

57

8.5 The Ground Support System

.............................................................

58

8.6 Cylinder device

......................................................................................

59

8.7 Extension device

...................................................................................

60

8.8 Gravity center adjusting device

........................................................

61

8.9 Frame Extender

....................................................................................

62

8.10 Widened guardrail

.............................................................................

62

8.11 Telescopic folding widened guardrail

..........................................

64

8.12 Extension device (stainless steel)

..................................................

65

8.13 Aluminium Alloy tool for widening guardrail

.............................

66

9 Assembly Instruction for unfinished machine

...................................

68

9.1 ZW7170GC/ZW7200GC/ZW7170EC

..................................................

68

9.2 ZW4170DC/ZW4200DC

........................................................................

70

Summary of Contents for DC Series

Page 1: ...xstoclimbers com POWERED STAIR CLIMBER CT070 OPERATION MANUAL...

Page 2: ...owered stair climber merchandises conform to the current regulations of the European Union EC Guidelines 2006 42 EC This declaration becomes void if the climbers have been altered without the consent...

Page 3: ...8 3 3 Battery Pack 19 3 4 Turning on the Stair Climber and misoperation prevention system 20 3 5 Start Climbing Position 20 3 6 Check the Brake 21 3 7 Two Speed Climbing Mode 22 3 8 UP Down Mode Switc...

Page 4: ...Warranty 52 7 2 Responsibility 54 8 Accessories and method of use 55 8 1 Quick Charger 55 8 2 Auxiliary handrails 55 8 3 Extra Toe Plate 56 8 4 Water bucket tool 57 8 5 The Ground Support System 58 8...

Page 5: ...rienced to handle it When stair climber the machine is going up and down other personnel shall not stand under the machine Wear non slip footwear and always operate with both hands Practice operating...

Page 6: ...etic fields e g anti theft systems in department stores Only the accessories provided by XSTO are provided Please do not operate this machine if you are color blind This appliance is not intended for...

Page 7: ...he features 2 1 1 EC GC series 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Brake bar For some type 6 Cover 7 Operating button 8 Speed switch 9 Clamp 10 ON OFF switch 11 Mai...

Page 8: ...4 2 1 2 ZW4 DC series 1 Fold down handle 2 Up down switch 3 Battery status 4 Cover 5 Climbing wheel 6 Operating button 7 Speed switch 8 Locking bolt 9 ON OFF switch 10 Main wheel 11 Toe plate...

Page 9: ...ries 1 2 3 4 5 6 7 8 9 10 11 12 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Cover 6 Operating button 7 Speed switch 8 Clamp 9 Folding mechanism 10 ON OFF switch 11 Main whe...

Page 10: ...7 8 9 10 11 12 2 13 6 1 Fold down handle 2 Up down switch 3 Battery status 4 Climbing wheel 5 Brake bar For some type 6 Cover 7 Operating button 8 Speed switch 9 Clamp 10 Folding mechanism11 ON OFF sw...

Page 11: ...are recommended to be used below 1000m altitude and the environmental humidity is required to be within the range of 45 85 no coagulated snow Type ZW7170GC ZW7170GFC ZW7200GC Unfold size mm Height 159...

Page 12: ...e Goods carried 100mm 100mm 100mm Minimum Platform size the turn of stairs Depends on the height of the user Depends on the height of the user Depends on the height of the user Battery type Lithium io...

Page 13: ...2 ZW7170EC and ZW7170EFC Type ZW7170EC ZW7170EFC Unfold size mm Height 1590 Width 525 Depth 540 Height 1590 Width 525 Depth 540 Fold size mm Height 1195 Width 525 Depth 308 Height 770 Width 525 Depth...

Page 14: ...n battery Batteries 48V 10AH 48V 10AH Charging voltage V 110 230 110 230 Direct current motor 48V 400W 48V 400W Noise level 1 m out from actuator 70dB 70dB Storing operating temperature of device 5 35...

Page 15: ...Fast 34 Slow 24 Fast 34 Board type A A UP Down mode display Yes Yes Step count on one charge 68 153floors 1224 2448 steps 52 117floors 936 1873 steps Fold Type Handrail Telescopic Handrail Telescopic...

Page 16: ...35 0 40 With no icing Storing operating temperature of battery 5 35 0 40 5 35 0 40 Serial number On body name plate On body name plate Protection Level IP54 IP54 Notice Step count on one charge will d...

Page 17: ...13 2 5 Dimensions 2 5 1 Handrail Fold series Unit mm Type L1 W1 T1 L2 W2 T2 ZW7170GC 1590 545 540 1195 545 308 ZW7170EC 1590 525 540 1195 525 308 ZW7200GC 1590 545 540 1195 545 308 Unfolding Folding...

Page 18: ...14 2 5 2 Frame fold series Unfolding Folding Unit mm Type L1 W1 T1 L2 W2 T2 ZW7170GFC 1590 545 540 770 545 308 ZW7170EFC 1590 525 540 770 525 308...

Page 19: ...15 2 5 3 DC fold series Unit mm Type L1 W1 T1 L2 W2 T2 ZW4170DC 1555 530 620 1235 530 320 ZW4200DC 1555 530 620 1235 530 320...

Page 20: ...ply Accessories 1 Main unit 2 Safety strap 3 Battery Pack 4 Normal charger 2 7 Optional Accessories 1 Main wheel 2 Battery Pack 3 Speedy Charger 4 Door Delivery 5 Water bucke 6 Ground Support 7 Cylind...

Page 21: ...ent Frame 11 End bar 12 Transfer device 13 Foldable Toe Plate 14 Storage Box Holder 15 Chair Delivery Note Machines and accessories will be replaced gradually without further notice 3 Initial Operatio...

Page 22: ...ontinuous running time is less than 30 minutes 3 1 Foldable Toe Plate The Toe Plate can be expanded and folded The expanded position is the working position The toe Plate can hover at any position 3 2...

Page 23: ...bolt to adjust the length of the handle then tighten the lock bolt 3 3 Battery Pack Note Keep the plug in dry Install the battery pack downwards After inserting the battery the machine have power aut...

Page 24: ...tion prevention system will turn on automatically and the indicator lights on both sides will turn off automatically At this time the machine cannot climb the stairs Turn off the battery and turn it o...

Page 25: ...uaranteed Contact manufacturer or authorized personnel WARNING Check safety brakes without load It is safety protecting tools for the automatic braking of the climber from sliping down the stairs Lift...

Page 26: ...h green This machine has angle controlling function When the stair climbing machine is started at wrong operatin angle too large or too small an angle the climbing arm will rotate very slow This is an...

Page 27: ...airs The initial state of each power on is upstairs mode green 3 9 Angle control The machine has angle controlling function The angle range on the left is10 to 75 Within above machine angle the climbi...

Page 28: ...h and low speed buttons are pressed for 3 seconds the angle control can be turned off 3 10 Check Battery Capacity 1 When screen is displayed as 100 part of the power is displayed as 8 grids it is full...

Page 29: ...25 3 When the power is displayed as 10 part of the power is displayed as 1 grid the power can support the machine to continue to work 40 55 steps...

Page 30: ...with minimum speed Warning Always operate with both hands 4 1 Picking up Load 1 Adjust the climbing arm make sure that one side of the arm wheels do not touch the ground and the other side wheels are...

Page 31: ...m wheels do not touch the ground and the other side wheels are above the stair as shown position in the picture 2 Turn off the safety brake 3 Tilt the stair climber and ensure it is balanced 4 Use the...

Page 32: ...2 Driving downhill the operator should stand above the climber for heavy cargo or dealing with steep scope people often need to meet to complete operation 3 Driving uphill the operator should stand ab...

Page 33: ...ne keeping the balance of gravity to counteract the force Warning Always keep the machine balanced Warning Do not allow people to stand below the machine during operation Prevent the machine from tipp...

Page 34: ...e motor shell colliding with the step 4 Turn off the safety brake only for the mode of ZW7170GC ZW7170GFC ZW7 200GFC 5 Pull the Stair Climber backwards secure the main tires are always close to the st...

Page 35: ...Adjust the operating angle of the machine and hold the operating switch button to climbing upstairs The switch is a normally open button so climber will stop working the moment releasing the button 9...

Page 36: ...32 10 Pull the stair climber to next step then repeat the climbing action Operator should hold the climber handrails during this process...

Page 37: ...st the angle of the stair climber to keep the balance of gravity to counteract the force Warning Always keep the machine balanced Warning Do not allow people to obstruct the machine 1 Turn on the swit...

Page 38: ...tilt too low to avoid the cover hitting the steps 4 Turn on the brake tools only for the mode of ZW7170GC ZW7170GFC ZW 7200GC 5 1 Only apply to ZW7170GC ZW7170GFC ZW 7200GC Push the machine forward u...

Page 39: ...slowly until the end of the wheel axis and the stairs edge are in a straight line as shown in the picture 2 Operation for the first step is as follows Pull the Stair Climber backwards make sure the m...

Page 40: ...ing action Operator should hold the climber handrails during this process 4 6 Pausing machine on stairs The stair climber can be layed on the stairs Its safety brakes and handrails prevent it from sli...

Page 41: ...to turn off the power after each use When the machine is parked be sure it is vertical located on the ground steady without swagging 4 8 Loading a vehicle For heavy loads or higher loading areas use...

Page 42: ...38 4 9 Unloading a vehicle For heavy loads or higher loading areas use portable stair portable stairs...

Page 43: ...he weight specifications Warning During transportation in vehicles secure the climber according to the relevant legal regulations Be careful Turn off the machine on transportation 1 Fold up the toe pl...

Page 44: ...s to the vertical beam with a strap Make sure the center of gravity of the goods is within the width of the toe plate X axes the shape difference of the goods results in a change in the horizontal dis...

Page 45: ...41...

Page 46: ...42 Due to the difference of cargo weight the speed of the machine is different For the relationship between cargo weight and climbing speed refer to the chart below...

Page 47: ...e battery pack after each use Notice protect the charger and the charging cable from oil grease aggressive cleaning agents thinners or damage Notice follow the operating instructions of the charger No...

Page 48: ...attery pack to about 50 capacity store in dry and ventilated place charge for every 3 months The battery pack and charger should be stored in clean dry and ventilated place avoid contacting with corro...

Page 49: ...battery pack otherwise battery performance will decline d Forbid to remove any cell in the battery pack Unauthorized dissembling of batteries is prohibited and may invalidate your warranty e Problem...

Page 50: ...o short circuit battery with wire or other metal objects Forbid to nail knock or trample battery Forbid to disassemble the battery and battery pack in any way Forbid to put the battery into microwave...

Page 51: ...full charge If the battery teaks and electrolyte leakage enters into the eyes do not rub rinse with water immediately and seek immediate medical assistance If not in time eyes will be hurt Forbid to d...

Page 52: ...ously please contact the authorized professional or manufacturer 1 Check climbing wheels regularly and pay attention to wear limit 2 The minimum thickness of the brake gasket is 2 mm If the brake pad...

Page 53: ...osition should be regularly greased with butter to ensure folding smooth and the maintenance period is 6 months 5 5 Recycling The powered stair climber is product of long durability However if your ma...

Page 54: ...lease contact the supplier Failure of high and low speed switching control Check whether the power is connected then remove and check the speed switch If the switch connection is working the speed swi...

Page 55: ...not correct E6 will be displayed and two digit number of steps will be displayed in normal state If there are other fault codes and the machine can not operate normally please provide the code displa...

Page 56: ...caused by incorrect operation Damage caused by violence Natural wear of casters seat belts etc Inappropriate or inadequate maintenance Unauthorized structural changes and improper use of equipment an...

Page 57: ...and Speed switch B 1 00495 DC B 1 00597 GC Up down switch base and Up down switch B 1 00494 DC B 1 00596 GC Operating button B 1 00727 GC Beyond the scope of maintenance and beyond the warranty period...

Page 58: ...owing cases Inappropriate operation Inappropriate operation Repair or dismantle the equipment without authorization Do not follow the operating manual Install parts or accessories that are not exclusi...

Page 59: ...he latest product information please contact the supplier 8 1 Quick Charger It can shorten time in half by using a quick charger The details is shown on the quick charger manual 8 2 Auxiliary handrail...

Page 60: ...56 8 3 Extra Toe Plate 1 For heavy loads use extra toe plate The size can be customized 2 Installation Extra toe plate can be bolt connected with pedestal...

Page 61: ...t 6 bottles of water at one time Maximum loading capacity is 19L Maximum diameter of bottle 320mm maximum height of bottle 370mm 2 Installation Water bucket tool includes two parts and is bolt connect...

Page 62: ...top 8 5 The Ground Support System 1 Introduction For heavy loads transporting on flat ground the Ground Support System is convenient and quickly The entire body can be folded and unfolded easily 2 Ins...

Page 63: ...l 8 6 Cylinder device 1 Introduction Cylinder device has two models single and double cylinder The maximum diameter is 500mm for single cylinder and is 310mm for double cylinders 2 Installation The cy...

Page 64: ...the arc size automatically to meet the diameter of different cylinders 4 For double bottle mode load two bottles each time or it will cause instability Cylinders are also placed directly in the circul...

Page 65: ...61 Installation The extension device is bolt connected to the climber 8 8 Gravity center adjusting device For the low center of gravity cargo use this device to adjust the gravity...

Page 66: ...e disassembly of the rotating positioning body shall be carried out under the guidance of the manufacturer 8 10 Widened guardrail 1 The widened guardrail is a kind of tool for the stair climbing machi...

Page 67: ...and the widened guardrails Assemble the Stair Climber and the widened fixture by bolting the nuts Note the large gasket at the nut end 3 Place the goods to be transported on the loading board Use The...

Page 68: ...tair climbing machine and improves the stability of the loading goods Can Be Flexible to accommodate different widths of goods can be folded to facilitate the transport of tooling 2 Remove the fenders...

Page 69: ...nless steel 1 Widening fixture is a kind of fixture of stair climbing machine which can widen the load bearing range of stair climbing machine and enhance the stability of loading goods 2 Find the mou...

Page 70: ...ted by the stair climbing machine 8 13 Aluminium Alloy tool for widening guardrail 1 Aluminum Alloy widening guardrail is a kind of climbing machine which widens the carrying range of the climbing mac...

Page 71: ...en the bolts and the Wiper and assemble the stair crawler and the wiper assembly by the bolts 3 Raise the guard rail Pull the Blue Shrink tube to unlock the expansion lock and stretch to the proper wi...

Page 72: ...68 9 Assembly Instruction for unfinished machine 9 1 ZW7170GC ZW7200GC ZW7170EC Tools Machine parts...

Page 73: ...69 Install the mudguard Use Hexagon socket head cap screws M4x12 8 pcs Install v arm assembly Use a wrench to tighten the nut bolts with Hexagon head Bolt M8x45 4 pcs and nyloc nut M8 4 pcs...

Page 74: ...70 9 2 ZW4170DC ZW4200DC Tools Machine parts...

Page 75: ...71 Install the tyre Use a wrench to tighten the nut bolts with Hexagon head Bolt M20x130 2 pcs and nyloc nut M20 2 pcs...

Page 76: ...xstoclimbers com 86 760 28207258 info xsto net Floor 1 Building C 555 Plant Ma an Cun Rd Cuiheng New District Zhongshan City Guangdong China...

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