background image

5

 | 

XPRESSFILL Systems LLC

265 Prado Road, Suite 1  •  San Luis Obispo, CA 93401  •  Tel: (805) 541-0100  •  [email protected]

6. 

7. 

8. 

Step By Step

You will fi rst want to unpack your fi ller 

1. 

from the shipping box and spread the 

components out on a large fl at surface. 

Make sure that you also have the following:

i.  CO2 tank with regulator and connecting 
tubes (we recommend a wye as well, see 

setup diagram for details).

ii.  Air compressor and hookup tubings
iii.  A small (.5 liter or so) catch container 
for collecting vented liquid

2. 

Begin by plugging the provided power cord
into your machine, and then plug it into the
wall outlet.  Flip the Power Switch on the 
right side up to turn the filler on.  Make sure
the cleaning switches on the left side are in
the down position (Fill Mode).

3. 

Toggle the fill switches to the full up 
position (Start Fill Position).  Wait a few 
seconds to verify that the green fill light 
illuminates.  

4. 

Flip the fill switch back down to the Release
Bottle position (the green fill light will go
off). 

5. 

Operating Procedures

Place your filler on a flat surface where you
plan to bottle, ensuring that you have access
to a standard wall outlet or extension cord.

Attach the support legs by sliding the legs
between the enclosure and rubber feet.

Once you are sure the filler is powering up
properly, turn off the power switch on the right
side.

Make sure the Pressure Relief Knob is pushed in.

1.Bottle fill 

indicator light

2. Bottle pressure

adjustment knob

3. Fill toggle 

switch

4. Pressure release

knob

Start Fill

Stop Fill

Bottle Release

Bottle Pressure

Adjustment

Pressure Release

Summary of Contents for XF4500

Page 1: ...XpressFill XF4500 Counter Pressure Filler Operating Instructions...

Page 2: ...of the bottle filling machine can result in serious injury or death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages S...

Page 3: ...Safety Warnings iii XPRESSFILL Systems LLC...

Page 4: ...b u o r T 6 9 r e l l i F r u o Y g n i n a e l C XpressFill Product Guarantee e filler will be repaired or replaced if upon inspection at the factory the filler is found to be defective in materials...

Page 5: ...nob 2 Fill toggle switch 3 position 3 4 5 1 2 3 4 5 6 8 7 9 The below diagram highlights the important features on your ller which will be referenced throughout this manual Being familiar with each of...

Page 6: ...et will hold your bottle securely in place once the ll sequence is started Do not put your hands between the bottle and the foot to prevent injury 6 Upper Spout is spout is used for the gas ush and ll...

Page 7: ...CO2 Regulator 3 CO2 Line to Keg Inlet 4 Pressurized Keg 5 Line to Inlet input on Filler 6 CO2 line to CO2 input on Filler 7 Compressed are line to Air input on Filler 8 3 Setting Up Your Filler and F...

Page 8: ...cleaning switches on the left side are in the down position Fill Mode 3 Toggle the ll switches to the full up position Start Fill Position Wait a few seconds to verify that the green fill light illumi...

Page 9: ...ring the purge process the bottle will temporarily unseat from the stopper to allow air to escape Make sure the Pressure Release Knob is pushed in Always keep your hands clear of the bottle and foot r...

Page 10: ...ing will trigger the fill sensors and stop filling prematurely The bottle will begin filling again as the foam settles but this significantly slows down the filling rate 2 Typical maximum inlet pressu...

Page 11: ...Adjustment Knob clockwise will increase the bottle pressure and reduce foaming The higher the bottle pressure and lower the temperature the more CO2 will stay in solution The XF4500 is a Level Fill ma...

Page 12: ...ressurized with air Follow that with a 3 gallon mix of PBW cleaner and let the PBW sit inside your ller for a few minutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanit...

Page 13: ...essure release knob on top counter clockwise to open up the valve for fast flow 5 Let solution fill the bottle completely and allow it to run for a while after full 6 Turn the spout switch to the midd...

Page 14: ...filling system 4 Turn spout switch to middle position and then back up to full on position Repeat this several times to allow the purge path to ventilate completely 5 Turn the release pressure knob at...

Page 15: ...r fillers use Push To Connect type connectors which are standard in the beverage industry 1 Installation simply requires pushing a tube into the fitting and pulling lightly to check that the connectio...

Reviews: