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XPRESSFILL Systems LLC

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7

265 Prado Road, Suite 1  •  San Luis Obispo, CA 93401  •  Tel: (805) 541-0100  •  [email protected]

Adjusting Pressures

It is the pressure differential between keg/brite tank pressure and bottle pressure that 
determines the rate of filling, amount of foam and retention of CO2 in your product.  
Therefore, adjusting either or both pressures can result in a more favorable fill.

Each spout must have its bottle pressure set individually. 

1. 

The pressures during filling are adjusted to obtain a quick rate of filling with limited foaming.
Excessive foaming will trigger the fill sensors and stop filling prematurely.  The bottle will begin
filling again as the foam settles, but this significantly slows down the filling rate.

2. 

Typical maximum inlet pressures from a keg or brite tank are 30 psi and 15 psi, respectively.

3. 

Turning the Bottle Pressure Knob counterclockwise will start venting the pressure in the 
bottle and allow product to flow into the bottle.  The more the bottle vents, the quicker it
will fill, but foam can start to develop.  The Bottle Pressure Knob can be adjusted to achieve
an acceptable rate of fill as evidenced by the visual presence of limited foaming.

4. 

The inlet pressures can also be adjusted in conjunction with bottle pressures to change the
filling rate and foaming characteristics.

5. 

Summary of Contents for XF4500

Page 1: ...XpressFill XF4500 Counter Pressure Filler Operating Instructions...

Page 2: ...of the bottle filling machine can result in serious injury or death Do not use the machine in any way not covered in this manual or for any purpose other than those explained in the following pages S...

Page 3: ...Safety Warnings iii XPRESSFILL Systems LLC...

Page 4: ...b u o r T 6 9 r e l l i F r u o Y g n i n a e l C XpressFill Product Guarantee e filler will be repaired or replaced if upon inspection at the factory the filler is found to be defective in materials...

Page 5: ...nob 2 Fill toggle switch 3 position 3 4 5 1 2 3 4 5 6 8 7 9 The below diagram highlights the important features on your ller which will be referenced throughout this manual Being familiar with each of...

Page 6: ...et will hold your bottle securely in place once the ll sequence is started Do not put your hands between the bottle and the foot to prevent injury 6 Upper Spout is spout is used for the gas ush and ll...

Page 7: ...CO2 Regulator 3 CO2 Line to Keg Inlet 4 Pressurized Keg 5 Line to Inlet input on Filler 6 CO2 line to CO2 input on Filler 7 Compressed are line to Air input on Filler 8 3 Setting Up Your Filler and F...

Page 8: ...cleaning switches on the left side are in the down position Fill Mode 3 Toggle the ll switches to the full up position Start Fill Position Wait a few seconds to verify that the green fill light illumi...

Page 9: ...ring the purge process the bottle will temporarily unseat from the stopper to allow air to escape Make sure the Pressure Release Knob is pushed in Always keep your hands clear of the bottle and foot r...

Page 10: ...ing will trigger the fill sensors and stop filling prematurely The bottle will begin filling again as the foam settles but this significantly slows down the filling rate 2 Typical maximum inlet pressu...

Page 11: ...Adjustment Knob clockwise will increase the bottle pressure and reduce foaming The higher the bottle pressure and lower the temperature the more CO2 will stay in solution The XF4500 is a Level Fill ma...

Page 12: ...ressurized with air Follow that with a 3 gallon mix of PBW cleaner and let the PBW sit inside your ller for a few minutes in order to do its cleaning job Follow the cleaning with a sanitizer For sanit...

Page 13: ...essure release knob on top counter clockwise to open up the valve for fast flow 5 Let solution fill the bottle completely and allow it to run for a while after full 6 Turn the spout switch to the midd...

Page 14: ...filling system 4 Turn spout switch to middle position and then back up to full on position Repeat this several times to allow the purge path to ventilate completely 5 Turn the release pressure knob at...

Page 15: ...r fillers use Push To Connect type connectors which are standard in the beverage industry 1 Installation simply requires pushing a tube into the fitting and pulling lightly to check that the connectio...

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