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XL-SEAT

 

2002-2008 DODGE RAM 1500 REGULAR CAB PASSENGER

 

p. 8

 

 

 
 
 
 
 
 
 
 

 

TROUBLESHOOTING 

PROBLEM 

POSSIBLE CAUSES 

XL-SEAT 

will not run

 

Bad electrical connections. Check and clean corrosion from all 
connections including the car’s battery cable connections. 
 
Hand  pendant  wire  problem.  Check  hand  pendant  wire  to 
make  sure  it  is  plugged  in  properly.  Check  the  wire  for  any 
cuts.  If any, replace the wire. 
 
Burnt out switch. Replace pendant. 
 
Bad connection. Check the electronic module under the seat. 
Make sure that all the wires are properly connected. 
 
Burnt  out  electronic  module.  
Contact  Adapt  Solutions  for 
replacement module. 
 
Burnt out actuator.
 Replace actuator. 
 
Power  Loss.
  The 

XL-SEAT

  motor  is  not  getting  adequate 

electrical  power  because  of  a  loose  connection.  Check  the 

XL-SEAT

  connections  for  tightness  and  corrosion 

(especially the ground connection). 
 
A partially discharged battery in the vehicle.  Check the car’s 
battery by trying the car lights or checking the voltage with a 
voltmeter (should read 13.2 volts). Clean the car battery posts 
and  cable  clamps  thoroughly  (remove  the  battery  clamps  off 
the battery posts and clean them with a wire brush designed 
for  that  purpose).  Coat  the  connection  with  anticorrosion 
spray once reassembled. An automotive battery may be weak, 
having  enough power  to  start  the  car  but  not  enough  power 
for continuous use. 

 

Summary of Contents for XLS-RAMR02R

Page 1: ...XL SEAT INSTALLATION MANUAL XLS RAMR02R DODGE RAM 1500 REGULAR CAB 2002 2008 PASSENGER...

Page 2: ...ate Cushion Right Black 9 XLS500 04R 1 XL SEAT Pillar 04 Right 10 XLS800 134 1 Electrical Actuator 12 Volts 11 000 Stroke Type B Knob with 3 8 Hole Left Handed 11 PRD 149 153 1 Socket set screw cup po...

Page 3: ...ck Ring 13 PRD 192 622 1 Spring Pin 1 4 x 1 3 8 Lg 14 XLS600B 02 1 Short Model Endless Screw Cover 15 COVB 02 1 Motor cover 16 XLS700 AL 1 Electrical Kit 17 XLS RAMR02R 01 1 Floor Adapter Right 18 HAN...

Page 4: ...Hole Left Handed 5 XLS811 01 1 Shock Ring 6 PRD 149 153 1 Socket set screw cup point 5 16 18 x 1 7 PRD 149 132 1 Socket set screws cup point 1 4 20 x 1 4 8 PRD 192 622 1 Spring Pin 1 4 x 1 3 8 Lg 9 PR...

Page 5: ...p Bolt Zinc Plated 7 16 14 x 1 G8 4 PRD 333 110 1 Nylon Insert Locknut 7 16 14 5 PRD 338 230P 4 Flat Socket Cap Screw Zinc Plated 7 16 14 x 3 4 6 PRD 341 108P 2 Flat Washer Zinc Plated I D 3 8 USS XLS...

Page 6: ...XLS810 01 1 Ring Shock Motor 2 PRD 339 168P 1 Socket Shoulder Screw Zinc 1 2 x 1 1 4 x 3 8 16 THD XLS RAMR02R ADAPT SOLUTIONS tech adaptsolutions ca 866 641 0419 418 889 9838 fax PART NUMBER Dodge Ram...

Page 7: ...Plate Cushion Right Black 4 XLS600B 02 1 Short Model Endless Screw Cover 5 PRD 125 117 1 Hex self tapping screw 10 x 3 4 Lg 6 PRD 339 139P 1 Socket Shoulder Screw Zinc 3 8 x 3 4 x 5 16 18 THD XLS RAM...

Page 8: ...eat bolts that secure the seat to the vehicle 2 Install floor adaptor XLS DRAMR02R 01 over the seat brackets Use the original bolts to position and secure the adaptor in place Unbolt the seat belt fro...

Page 9: ...e seat belt is properly positioned It could be caught between the XL SEAT and the seat tracks 6 Slide the transfer board onto the XL SEAT NOTE The XL SEAT transfer board has adjustment if needed Lift...

Page 10: ...SEAT works well with and without a passenger Make sure the door closes properly Note It is normal for the XL SEAT to touch the door panel trim Make sure the safety guards are fastened in place For te...

Page 11: ...crew NOTE It is preferable to locate it in a spot where the sheet metal is doubled up to insure a better ground 4 Connect the power cable red and the ground cable black to the electronic module black...

Page 12: ...ER p 6 RED 12V POWER SUPPLY BLACK GROUNDED TO THE CHASSIS ELECTRICAL BOX CONNECTIONS XL SEAT ALONE TWO YELLOW WIRES TO THE XL SEAT ACTUATOR GREY WIRE TO THE PENDANT CTRL BOX EW CBX 01 PENDANT EW CON 0...

Page 13: ...lease take time to install the warning decals NOTE The surface must be clean dry and at ambient temperature for the sticker to stick to the surface Start by locating a position to install the decals C...

Page 14: ...Adapt Solutions for replacement module Burnt out actuator Replace actuator Power Loss The XL SEAT motor is not getting adequate electrical power because of a loose connection Check the XL SEAT connect...

Page 15: ...contract warranty tort including negligence strict liability or product liability All implied warranties including any warranty of merchantability or fitness for a particular purpose are limited in t...

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